CN219824589U

CN219824589U - Efficient cloth dyeing device

Info

Publication number: CN219824589U
Application number: CN202320739238.0U
Authority: CN
Inventors: 马芹; 焦春涛; 罗文方
Original assignee: Huangchuan Rongfeng Textile Industry Co ltd
Current assignee: Huangchuan Rongfeng Textile Industry Co ltd
Priority date: 2023-04-06
Filing date: 2023-04-06
Publication date: 2023-10-13
Anticipated expiration: 2033-04-06

Abstract

The utility model discloses a high-efficiency cloth dyeing device which comprises a bottom plate, a belt, a dyeing tank body and a rectangular frame, wherein the bottom plate is arranged on the bottom plate; the upper surface of the bottom plate is provided with a dyeing pool body. This efficient cloth dyeing apparatus not only dyes the cloth through the chromosome, at this in-process, drive the pivot through drive assembly work and rotate, the pivot rotates and drives the rectangle frame and control reciprocating motion, the rectangle frame removes and can drive the baffle and remove, when the rectangle frame removed to the left, the baffle on right side removes to the left and can make the installation piece rotate around the fixed axle, the installation piece rotates and can make the shower nozzle rotate around the fixed axle, thereby the shower nozzle spouts the material dyeing to the cloth that transports the in-process, when the rectangle frame removed to the right, the baffle on the left side removes to make the installation piece rotate in opposite directions around the fixed axle, thereby reciprocating pivoted shower nozzle carries out the secondary dyeing to the cloth spouting the material to transporting the in-process, further promote the dyeing effect to the cloth, and then promote the dyeing efficiency to the cloth.

Description

Efficient cloth dyeing device

Technical Field

The utility model relates to the technical field of cloth dyeing, in particular to a high-efficiency cloth dyeing device.

Background

Immersing the cloth in a dye aqueous solution at a certain temperature, and moving the dye from the aqueous phase to the cloth; at this time, the amount of dye in the water gradually decreases, and after a period of time, an equilibrium state is reached. The dye that is reduced in water is the dye that moves up the cloth. The cloth is taken out at any time, and even if twisted, the dye remains in the cloth and cannot simply be completely separated from the cloth, and a phenomenon in which the dye is incorporated in the cloth is called dyeing.

The cloth dyeing device in the prior art is generally a soaking type dyeing method, wherein the soaking type dyeing method is a method of soaking cloth in a dye container and gradually dyeing; however, in the soaking type dyeing method, after the dye solution is soaked for a long time, the dye is easy to coagulate, so that the dyeing effect on the cloth is reduced, and the dyeing efficiency on the cloth is not high because the method is single soaking, therefore, an efficient cloth dyeing device is provided.

Disclosure of Invention

The utility model aims to overcome the existing defects, and provides the efficient cloth dyeing device, which is used for dyeing cloth through a dyeing tank, in the process, a driving component works to drive a rotating shaft to rotate, the rotating shaft rotates to drive a rectangular frame to reciprocate left and right, the rectangular frame moves to drive a baffle to move, when the rectangular frame moves leftwards, a right baffle moves leftwards to enable a mounting block to rotate around a fixed shaft, the mounting block rotates to enable a spray head to rotate around the fixed shaft, so that the spray head sprays and dyes the cloth in the conveying process, when the rectangular frame moves rightwards, the left baffle moves rightwards to enable the mounting block to reversely rotate around the fixed shaft, so that the spray head which reciprocally rotates performs secondary dyeing on the cloth in the conveying process, the dyeing effect on the cloth is further improved, the dyeing efficiency on the cloth is further improved, and the problems in the background technology can be effectively solved.

In order to achieve the above purpose, the present utility model provides the following technical solutions: an efficient cloth dyeing device comprises a bottom plate, a belt, a dyeing tank body and a rectangular frame;

the utility model provides a dyeing pond, including the bottom plate, the upper surface mounting of bottom plate has the dyeing pond, cloth inlet has been seted up to one side of dyeing pond, cloth outlet has been seted up to the opposite side of dyeing pond, the internally mounted of dyeing pond has the erection column, the upper surface mounting of bottom plate has two fixed bolsters, and the pivot is installed in the side joint rotation of two fixed bolsters, the mid-mounting of pivot has the cylinder, the surface half of cylinder is equipped with the tooth piece and forms the semi-gear, the rack is all installed to the inside both sides of rectangle frame, the semi-gear is located the rectangle frame inside, semi-gear and rack meshing are connected, the lower surface mounting of rectangle frame has the linking bridge, the slider is installed to the lower extreme of linking bridge, the slide has been seted up to the inside bottom surface of dyeing pond, slider and slide sliding connection, the side of linking bridge is provided with mixing assembly, two baffles are still installed to the lower surface mounting of rectangle frame, the internally mounted of dyeing pond has the fixed axle, install a plurality of installation pieces on the fixed axle, the installation piece is located between two baffles, installation piece all installs the rack, installation piece has the rack, second pulley installation support and belt pulley installation have a second pulley assembly through the pivot, belt pulley installation end, belt pulley installation is installed through the first end, belt pulley installation.

Further, spout the mounting groove that the material subassembly was including seting up in the installation piece, the shower nozzle is installed to the bottom surface of installation piece, shower nozzle and mounting groove intercommunication, a hose is installed jointly to a plurality of installation pieces, the hose wears to locate in the mounting groove of installation piece, the square groove has been seted up to the side of dyeing cell body, the water pump is installed to the side of dyeing cell body, the inside intercommunication of water inlet and dyeing cell body of water pump, the delivery port and the outer end intercommunication of hose of water pump, the hose wears to locate in the square groove, the weeping hole has been seted up on the hose, the weeping hole is located in the mounting groove. When the material is required to be sprayed, the water pump is controlled to work through the external controller, and the water pump conveys the dye liquor in the dyeing tank body to the mounting groove through the hose, so that the spray head sprays the material to dye the cloth for the second time.

Further, the pressing liquid component comprises a plurality of pressing springs which are uniformly arranged on the lower surface of the mounting support, an arc plate is commonly installed at the lower ends of the pressing springs, a pressing roller is installed on the transmission shaft, the outer surface of the pressing roller is in contact with the arc plate, a plurality of circular grooves are uniformly formed in the side face of the pressing roller, a heating rod is installed in each circular groove, and the input end of the heating rod is electrically connected with the output end of the temperature sensor. When the cloth is in between arc and compression roller when the excessive dye liquor of cloth is put forward to the cloth through the excessive pressure liquid subassembly, rolls, and the pivot drives the second belt pulley simultaneously and rotates, and the effect second belt pulley through the belt rotates and drives first belt pulley and rotate, and first belt pulley rotates and drives the transmission shaft, and the transmission shaft rotates and drives the compression roller and rotate, further promotes the effect of rolling to the cloth, in addition, promotes the treatment effect to the cloth through the even heating stoving of a plurality of heating rods.

Further, the mixing assembly comprises a fixing plate arranged on the side face of the connecting support, and a plurality of through grooves are formed in the fixing plate. When the rectangular frame moves left and right in a reciprocating mode, the fixing plate is driven to reciprocate, dye liquor in the dyeing tank body can be stirred through the reciprocating motion of the fixing plate with the through grooves, and the dye is prevented from being easy to coagulate after being soaked for a long time.

Further, the driving assembly comprises a motor support arranged on the side face of the fixed support, a motor is arranged on the motor support, an output shaft of the motor is connected to the outer end of the rotating shaft through a coupling, and an input end of the motor is electrically connected with an output end of the external controller. The motor is controlled to work through the external controller, and the motor works to drive the rotating shaft to rotate, so that dyeing treatment of cloth is finished through electric operation.

Compared with the prior art, the utility model has the beneficial effects that: this efficient cloth dyeing apparatus not only dyes the cloth through the chromosome, at this in-process, drive the pivot through drive assembly work and rotate, the pivot rotates and drives the rectangle frame and control reciprocating motion, the rectangle frame removes and can drive the baffle and remove, when the rectangle frame removed to the left, the baffle on right side removes to the left and can make the installation piece rotate around the fixed axle, the installation piece rotates and can make the shower nozzle rotate around the fixed axle, thereby the shower nozzle spouts the material dyeing to the cloth that transports the in-process, when the rectangle frame removed to the right, the baffle on the left side removes to make the installation piece rotate in opposite directions around the fixed axle, thereby reciprocating pivoted shower nozzle carries out the secondary dyeing to the cloth spouting the material to transporting the in-process, further promote the dyeing effect to the cloth, and then promote the dyeing efficiency to the cloth.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic cross-sectional view of the present utility model;

fig. 3 is a schematic top view of the present utility model.

In the figure: 1 a bottom plate, 2 motors, 3 motor brackets, 4 belts, 5 rotating shafts, 6 mounting blocks, 7 connecting brackets, 8 cloth inlets, 9 spray heads, 10 cylinders, 11 baffles, 12 dyeing tank bodies, 13 rectangular frames, 14 racks, 15 arc plates, 16 compression springs, 17 compression rollers, 18 mounting brackets, 19 heating rods, 20 fixing brackets, 21 hoses, 22 water pumps, 23 first belt pulleys, 24 second belt pulleys, 25 mounting posts, 26 mounting grooves, 27 fixing plates, 28 through grooves, 29 sliding ways and 30 fixing shafts.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, the present embodiment provides a technical solution: an efficient cloth dyeing device comprises a bottom plate 1, a belt 4, a dyeing tank body 12 and a rectangular frame 13;

the upper surface mounting of bottom plate 1 has dyeing cell body 12, cloth inlet 8 has been seted up to one side of dyeing cell body 12, cloth outlet has been seted up to the opposite side of dyeing cell body 12, the internally mounted of dyeing cell body 12 has erection column 25, the upper surface mounting of bottom plate 1 has two fixed bolster 20, the pivot 5 has been installed in the side joint rotation of two fixed bolster 20, the mid-mounting of pivot 5 has cylinder 10, the surface half of cylinder 10 is equipped with the tooth piece and forms the semi-gear, rack 14 is all installed to the inside both sides of rectangular frame 13, the semi-gear is located rectangular frame 13 inside, semi-gear and rack 14 meshing are connected, the lower surface mounting of rectangular frame 13 has linking bridge 7, the slider is installed to the lower extreme of linking bridge 7, slide 29 has been seted up to the inside bottom surface of dyeing cell body 12, slider and slide 29 sliding connection, the side of linking bridge 7 is provided with mixing assembly, two baffles 11 are still installed to the lower surface mounting of rectangular frame 13, the internally fixed mounting of dyeing cell body 12 has fixed axle 30, install a plurality of installation pieces 6 on the fixed axle 30, installation piece 6 is located between two baffles 11, installation piece 6 is located the inside, rack-and 6 all installs rack 14, rack 24 is installed to the second pulley assembly through the first surface mounting 24 on the side-mounting support 24, the first pulley assembly is installed through the first surface mounting support 23, the second pulley assembly is installed to the second surface mounting 24, the second pulley assembly is installed through the surface mounting support 23, the second surface mounting 18 is installed to the belt pulley assembly is installed to the surface 18, the second surface mounting 18 is equipped with the belt assembly is installed through the surface mounting 18. Firstly, cloth enters from a cloth inlet 8 of a dyeing tank body 12, then passes through the lower part of a mounting column 25, and is dyed by the dyeing tank body 12, and then flows out from a cloth outlet of the dyeing tank body 12 through a liquid pressing component; in the process, the driving assembly is controlled to work through the external controller, the driving assembly works to drive the rotating shaft 5 to rotate, the rotating shaft 5 rotates to drive the half gear to rotate, the half gear rotates to be meshed with the rack 14, the rectangular frame 13 can reciprocate left and right in the process of rotating the half gear, the rectangular frame 13 moves to drive the baffle 11 to move, when the rectangular frame 13 moves leftwards, the baffle 11 on the right side moves leftwards to enable the mounting block 6 to rotate around the fixed shaft 30, the mounting block 6 rotates to enable the spray head 9 to rotate around the fixed shaft 30, so that the spray head 9 sprays materials in the conveying process to dye materials, when the rectangular frame 13 moves rightwards, the baffle 11 on the left side moves rightwards to enable the mounting block 6 to reversely rotate around the fixed shaft 30, so that the spray head 9 which reciprocates performs secondary dyeing on the materials in the conveying process, the dyeing effect on the materials is further improved, and the dyeing efficiency on the materials is further improved.

The spray assembly comprises a mounting groove 26 formed in a mounting block 6, a spray head 9 is mounted on the bottom surface of the mounting block 6, the spray head 9 is communicated with the mounting groove 26, a plurality of mounting blocks 6 are jointly provided with a hose 21, the hose 21 is arranged in the mounting groove 26 of the mounting block 6 in a penetrating mode, the side face of the dyeing tank body 12 is provided with a square groove, the side face of the dyeing tank body 12 is provided with a water pump 22, the water inlet of the water pump 22 is communicated with the inside of the dyeing tank body 12, the water outlet of the water pump 22 is communicated with the outer end of the hose 21, the hose 21 is arranged in the square groove in a penetrating mode, and a liquid leakage hole is formed in the mounting groove 26. When the spraying is needed, the water pump 22 is controlled to work by the external controller, and the water pump 22 conveys the dye liquor in the dyeing tank body 12 into the mounting groove 26 through the hose 21 so as to facilitate the spraying of the spraying nozzle 9 to carry out secondary dyeing on the cloth.

The pressing liquid component comprises a plurality of pressing springs 16 which are uniformly arranged on the lower surface of a mounting bracket 18, an arc-shaped plate 15 is commonly installed at the lower ends of the plurality of pressing springs 16, a pressing roller 17 is installed on a transmission shaft, the outer surface of the pressing roller 17 is in contact with the arc-shaped plate 15, a plurality of circular grooves are uniformly formed in the side surface of the pressing roller 17, a heating rod 19 is installed in each circular groove, and the input end of the heating rod 19 is electrically connected with the output end of a temperature sensor. When the cloth is in between the arc 15 and the compression roller 17 through the liquid pressing component, the cloth is rolled to provide redundant dye liquor, meanwhile, the rotating shaft 5 drives the second belt pulley 24 to rotate, the second belt pulley 24 rotates to drive the first belt pulley 23 to rotate under the action of the belt 4, the first belt pulley 23 rotates to drive the transmission shaft, the transmission shaft rotates to drive the compression roller 17 to rotate, the rolling effect on the cloth is further improved, and in addition, the treatment effect on the cloth is improved through uniform heating and drying of the heating rods 19.

The mixing assembly comprises a fixing plate 27 arranged on the side face of the connecting bracket 7, and a plurality of through grooves 28 are formed in the fixing plate 27. When the rectangular frame 13 reciprocates left and right, the fixing plate 27 is driven to reciprocate, and the dye solution in the dye tank 12 is stirred through the reciprocation of the fixing plate 27 with a plurality of through grooves 28, so that the dye is prevented from being easy to coagulate after being soaked for a long time.

The driving assembly comprises a motor bracket 3 arranged on the side face of a fixed bracket 20, a motor 2 is arranged on the motor bracket 3, an output shaft of the motor 2 is connected with the outer end of a rotating shaft 5 through a coupling, and an input end of the motor 2 is electrically connected with an output end of an external controller. The motor 2 is controlled to work through an external controller, and the motor 2 works to drive the rotating shaft 5 to rotate, so that dyeing treatment of cloth is finished through electric operation.

The working principle of the efficient cloth dyeing device provided by the utility model is as follows: firstly, cloth enters from a cloth inlet 8 of a dyeing tank body 12, then passes through the lower part of a mounting column 25, and is dyed by the dyeing tank body 12, and then flows out from a cloth outlet of the dyeing tank body 12 through a liquid pressing component; in the process, the driving assembly is controlled to work through the external controller, the driving assembly works to drive the rotating shaft 5 to rotate, the rotating shaft 5 rotates to drive the half gear to rotate, the half gear rotates to be meshed with the rack 14, the rectangular frame 13 can reciprocate left and right in the process of rotating the half gear, the rectangular frame 13 moves to drive the baffle 11 to move, when the rectangular frame 13 moves leftwards, the baffle 11 on the right side moves leftwards to enable the mounting block 6 to rotate around the fixed shaft 30, the mounting block 6 rotates to enable the spray head 9 to rotate around the fixed shaft 30, so that the spray head 9 sprays materials in the conveying process to dye materials, when the rectangular frame 13 moves rightwards, the baffle 11 on the left side moves rightwards to enable the mounting block 6 to reversely rotate around the fixed shaft 30, so that the spray head 9 which reciprocates performs secondary dyeing on the materials in the conveying process, the dyeing effect on the materials is further improved, and the dyeing efficiency on the materials is further improved. When the spraying is needed, the water pump 22 is controlled to work by the external controller, and the water pump 22 conveys the dye liquor in the dyeing tank body 12 into the mounting groove 26 through the hose 21 so as to facilitate the spraying of the spraying nozzle 9 to carry out secondary dyeing on the cloth. When the cloth is in between the arc 15 and the compression roller 17 through the liquid pressing component, the cloth is rolled to provide redundant dye liquor, meanwhile, the rotating shaft 5 drives the second belt pulley 24 to rotate, the second belt pulley 24 rotates to drive the first belt pulley 23 to rotate under the action of the belt 4, the first belt pulley 23 rotates to drive the transmission shaft, the transmission shaft rotates to drive the compression roller 17 to rotate, the rolling effect on the cloth is further improved, and in addition, the treatment effect on the cloth is improved through uniform heating and drying of the heating rods 19. When the rectangular frame 13 reciprocates left and right, the fixing plate 27 is driven to reciprocate, and the dye solution in the dye tank 12 is stirred through the reciprocation of the fixing plate 27 with a plurality of through grooves 28, so that the dye is prevented from being easy to coagulate after being soaked for a long time. The motor 2 is controlled to work through an external controller, and the motor 2 works to drive the rotating shaft 5 to rotate, so that dyeing treatment of cloth is finished through electric operation.

It should be noted that in this embodiment, the core chip of the external controller is selected from an STC single-chip microcomputer, the specific model is STC15W204S, the motor 2 and the heating rod 19 can be freely configured according to the actual application scenario, and the motor 2 can be selected from a JE series single-phase servo motor manufactured by mitsubishi motor (china) limited in beijing city. The operation of the motor 2 controlled by the external controller and the operation of the heating rod 19 controlled by the temperature controller are all performed by methods commonly used in the prior art.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims

1. An efficient cloth dyeing apparatus which characterized in that: comprises a bottom plate (1), a belt (4), a dyeing pool body (12) and a rectangular frame (13); the upper surface of the bottom plate (1) is provided with a dyeing tank body (12), one side of the dyeing tank body (12) is provided with a cloth inlet (8), the other side of the dyeing tank body (12) is provided with a cloth outlet, the lower surface of the rectangular tank body (13) is provided with a connecting bracket (7), the upper surface of the bottom plate (1) is provided with two fixing brackets (20), the side surfaces of the two fixing brackets (20) are jointly rotatably provided with a rotating shaft (5), the middle part of the rotating shaft (5) is provided with a cylinder (10), half of the outer surface of the cylinder (10) is provided with a tooth block to form a half gear, racks (14) are respectively arranged on two sides of the interior of the rectangular tank body (13), the half gear is positioned in the interior of the rectangular tank body (13), the half gear is in meshed connection with the racks (14), the lower surface of the rectangular tank body (13) is provided with a connecting bracket (7), the lower end of the connecting bracket (7) is provided with a sliding block, the inner bottom surface of the dyeing tank body (12) is provided with a sliding way (29), the sliding block (29) is connected with the sliding block (7), the side surface of the connecting bracket (7) is provided with a plurality of fixed shafts (12), the fixed shafts (30) are arranged on the side surface of the inner side surface of the tank body (12), the mounting block (6) is located between two baffles (11), install the material subassembly that spouts on the mounting block (6), second belt pulley (24) are installed to the outer end of pivot (5), installing support (18) are still installed to the upper surface of bottom plate (1), rotate on installing support (18) and install the transmission shaft, first belt pulley (23) are installed to the one end of transmission shaft, first belt pulley (23) and second belt pulley (24) are connected through belt (4) transmission cooperation, the lower surface of installing support (18) is provided with the pressure liquid subassembly, and the side-mounting of a fixed bolster (20) has drive assembly.

2. An efficient cloth dyeing apparatus according to claim 1 and characterized in that: the spray assembly comprises a mounting groove (26) formed in a mounting block (6), a spray head (9) is mounted on the bottom surface of the mounting block (6), the spray head (9) is communicated with the mounting groove (26), a plurality of mounting blocks (6) are jointly provided with a hose (21), the hose (21) penetrates through the mounting groove (26) of the mounting block (6), a square groove is formed in the side surface of the dyeing tank body (12), a water pump (22) is mounted on the side surface of the dyeing tank body (12), a water inlet of the water pump (22) is communicated with the inside of the dyeing tank body (12), a water outlet of the water pump (22) is communicated with the outer end of the hose (21), the hose (21) penetrates through the square groove, and a liquid leakage hole is formed in the hose (21).

3. An efficient cloth dyeing apparatus according to claim 1 and characterized in that: the utility model discloses a temperature sensor, including installation support (18), press the liquid subassembly including evenly setting up a plurality of hold-down springs (16) at installing support (18) lower surface, arc (15) are installed jointly to the lower extreme of a plurality of hold-down springs (16), install compression roller (17) on the transmission shaft, the surface and the arc (15) of compression roller (17) conflict, a plurality of circular grooves have evenly been seted up to the side of compression roller (17), install heating rod (19) in the circular groove, the output of temperature sensor is connected to the input electricity of heating rod (19).

4. An efficient cloth dyeing apparatus according to claim 1 and characterized in that: the mixing assembly comprises a fixing plate (27) arranged on the side face of the connecting support (7), and a plurality of through grooves (28) are formed in the fixing plate (27).

5. An efficient cloth dyeing apparatus according to claim 1 and characterized in that: the driving assembly comprises a motor support (3) arranged on the side face of the fixed support (20), a motor (2) is arranged on the motor support (3), an output shaft of the motor (2) is connected to the outer end of the rotating shaft (5) through a coupling, and an input end of the motor (2) is electrically connected with an output end of the external controller.