CN219824001U - Smelting equipment of high-purity quartz sand - Google Patents

Abstract

The utility model relates to the technical field of quartz sand smelting, in particular to high-purity quartz sand smelting equipment, which reduces molten quartz reserved in a barrel body in the discharging process by a lifting device, and reduces waste of materials and difficulty in cleaning the subsequent barrel body; the reaction space is provided through the barrel body, and solid materials are isolated; the barrel body is driven to rotate by the rotating device; the material is heated more uniformly; automatically adding materials through a feeding device and heating the materials in the barrel body; the discharged materials are sheared through the discharging device, so that the shearing is not needed, the labor intensity of operators is reduced, and the practicability of the device is improved; the device comprises a smelting device, a cleaning device and a catalytic device, wherein the cleaning device and the catalytic device are both arranged on the smelting device; the device also comprises a lifting device, a barrel body, a rotating device, a feeding device and a discharging device.

Description

Smelting equipment of high-purity quartz sand

Technical Field

The utility model relates to the technical field of quartz sand smelting, in particular to high-purity quartz sand smelting equipment.

Background

The high-purity quartz sand is a main raw material of quartz glass and quartz crucible, and the high-grade product thereof is widely applied to the industries of large-scale integrated circuits, solar cells, optical fibers, lasers, aerospace, military and the like. The high-purity quartz sand has excellent chemical stability, high insulation pressure resistance and extremely low volume expansion coefficient. Is an indispensable important raw material for the high and new technology industries of electronic core devices, photoconductive communication materials, solar cells and the like, and high-purity quartz sand is required to be smelted in the production process of the electronic devices.

The utility model patent in China with the application number of CN202122534077.5 relates to a quartz sand smelting device, which comprises a smelting device, a cleaning device and a catalytic device, and can improve the smelting effect of quartz sand.

However, the above device has the following problems in practical use: firstly, scraping quartz sand in a high-temperature molten state on the inner wall of a tank body by a scraping plate in the rotation process of the tank body, and easily damaging a spray header at the lower part of the scraping plate; second, carry out the feeding through the flip lid, the flip lid is higher at the in-process self temperature of following jar body rotation, easily causes the injury to the reinforced personnel.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a lifting device for reducing fused quartz remained in a barrel body in the discharging process, so that the waste of materials and the difficulty in cleaning the barrel body in the follow-up process are reduced; the reaction space is provided through the barrel body, and solid materials are isolated; the barrel body is driven to rotate by the rotating device; the material is heated more uniformly; automatically adding materials through a feeding device and heating the materials in the barrel body; the discharged materials are sheared through the discharging device without manually shearing, so that the labor intensity of operators is reduced, and the practicability of the device is improved.

The utility model relates to smelting equipment of high-purity quartz sand, which comprises a smelting device, a cleaning device and a catalytic device, wherein the cleaning device and the catalytic device are arranged on the smelting device; the device also comprises a lifting device, a barrel body, a rotating device, a feeding device and a discharging device, wherein the lifting device is used for lifting one end of the barrel body to be high, so that fused quartz sand in the barrel body can be discharged conveniently; the barrel body is arranged on the lifting device and provides a smelting space; the rotating device is arranged on the barrel body and drives the barrel body to rotate; the feeding device is arranged on the barrel body and pushes quartz sand into the barrel body; the discharging device is arranged on the lifting device and is used for cutting off the discharged quartz sand; the molten quartz reserved in the barrel body in the discharging process is reduced through the lifting device, so that the waste of materials and the difficulty in cleaning the barrel body in the follow-up process are reduced; the reaction space is provided through the barrel body, and solid materials are isolated; the barrel body is driven to rotate by the rotating device; the material is heated more uniformly; automatically adding materials through a feeding device and heating the materials in the barrel body; the discharged materials are sheared through the discharging device, the shearing is not needed manually, the labor intensity of operators is reduced, and the practicability of the device is improved.

Preferably, the lifting device comprises a base, a supporting plate, a rotating shaft, a rotating plate, a supporting rod and an electric cylinder, wherein the front end face and the rear end face of the upper end face of the base are respectively connected with a group of supporting plates, the front end face and the rear end face of the rotating shaft are respectively connected with two groups of supporting plates, the rotating shaft is connected with the rotating plate, a barrel body is arranged on the upper end face of the rotating plate, the rotating plate can rotate through the rotating shaft, the supporting rod supports the left part of the lower end face of the rotating plate, the electric cylinder is arranged on the upper end face of the base, and the output end of the electric cylinder is positioned at the left part of the lower end face of the rotating plate; the left part of control electronic jar extension messenger rotor plate lifts upwards, and the material in the staving of being convenient for discharges, reduces the deposit of material in the staving, has reduced the degree of difficulty of the inside clearance of staving, has improved the practicality of device.

Preferably, the barrel body comprises a mounting plate, a screen, a discharging pipe, a feeding pipe and a heating barrel, wherein two groups of mounting plates are mounted on the left and right sides of the upper end face of the rotating plate, the right part of the heating barrel is connected with the middle part of the mounting plate, the heating barrel can rotate on the mounting plate, the discharging pipe is mounted on the right end face of the heating barrel, the screen is mounted on the right part of the heating barrel, the feeding pipe is mounted on the left end face of the heating barrel, the left part of the heating barrel is connected with the left side mounting plate, the heating barrel can rotate on the left side mounting plate, and the diameter of the discharging pipe is larger than that of the feeding pipe; solid materials in the heating barrel are separated at the left part through the screen, and the solid materials are prevented from being discharged out of the device in the discharging process, so that the heating barrel has continuous production capacity, and the stability of the device is improved.

Preferably, the rotating device comprises a gear motor, a gear box, a driving gear and a toothed ring, wherein the gear motor is arranged at the upper part of the left end face of the left mounting plate, the gear box is arranged on the right end face of the left mounting plate, the feeding pipe penetrates through the inside of the gear box, the output end of the gear motor penetrates through the right end face of the left mounting plate and enters into the inside of the gear box to be connected with the driving gear, and the toothed ring is sleeved on the feeding pipe and is positioned in the gear box to be meshed with the driving gear; the gear motor is started, the gear motor transmits power to the driving gear, and the heating barrel is driven to rotate through meshing transmission of the driving gear and the toothed ring, so that materials in the heating barrel are continuously moved and stirred, heating is more uniform, and the practicability of the device is improved.

Preferably, the feeding device comprises a feeding pipe, a storage barrel, an electromagnetic valve, a first cylinder and a heating electrode, wherein the feeding pipe is connected with the left storage barrel through a connecting plate, the right part of the feeding pipe enters the inside of the heating barrel through a feeding pipe, the heating electrode is arranged on the right end face of the feeding pipe, the first cylinder is connected on the left end face of the feeding pipe, the moving end of the first cylinder is positioned in the feeding pipe, the storage barrel is arranged on the upper end face of the feeding pipe through a bracket, and the output end of the storage barrel is connected with the inside of the feeding pipe through the electromagnetic valve; the electromagnetic valve is opened to enable materials in the storage barrel to fall into the feeding pipe, then the first cylinder is controlled to stretch to push the materials into the heating barrel, then the heating electrode is opened to heat the materials in the heating barrel, manual feeding of operators is not needed, labor intensity of the operators and dangerousness in the feeding process are reduced, and safety of the device is improved.

Preferably, the discharging device comprises a second air cylinder, a fixed cutting knife and a movable cutting knife, wherein the front end surface and the rear end surface of the fixed cutting knife are respectively connected with the two groups of support plates, the fixed cutting knife is positioned at the lower side of the discharging pipe, the second air cylinder is connected with the two groups of support plates through a bracket, the movable end of the second air cylinder is connected with the movable cutting knife, and the movable cutting knife is positioned at the lower side of the fixed cutting knife; the second cylinder is controlled to stretch out and draw back to enable the movable cutting knife to be matched with the fixed cutting knife to cut the discharged materials in the molten state, subsequent processing is facilitated, and the practicability of the device is improved.

Compared with the prior art, the utility model has the beneficial effects that: the molten quartz reserved in the barrel body in the discharging process is reduced through the lifting device, so that the waste of materials and the difficulty in cleaning the barrel body in the follow-up process are reduced; the reaction space is provided through the barrel body, and solid materials are isolated; the barrel body is driven to rotate by the rotating device; the material is heated more uniformly; automatically adding materials through a feeding device and heating the materials in the barrel body; the discharged materials are sheared through the discharging device, the shearing is not needed manually, the labor intensity of operators is reduced, and the practicability of the device is improved.

Drawings

FIG. 1 is a schematic view of a first cross-sectional structure of the present utility model;

FIG. 2 is a schematic diagram of a second cross-sectional structure of the present utility model;

FIG. 3 is a right side view of the present utility model;

FIG. 4 is a schematic diagram of an axial structure of the discharging device;

the reference numerals in the drawings: 1. a base; 2. a support plate; 3. a rotating shaft; 4. a rotating plate; 5. a support rod; 6. an electric cylinder; 7. a mounting plate; 8. a screen; 9. a discharge pipe; 10. a feed pipe; 11. heating the barrel; 12. a speed reducing motor; 13. a gear box; 14. a drive gear; 15. a toothed ring; 16. a feed pipe; 17. a storage barrel; 18. an electromagnetic valve; 19. a first cylinder; 20. a second cylinder; 21. fixing a cutting knife; 22. moving a cutting knife; 23. heating the electrode.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

As shown in fig. 1, 2, 3 and 4, the barrel body is arranged on the lifting device, and the rotating device and the feeding device are arranged on the lifting device;

firstly, an electromagnetic valve 18 is opened to enable materials in a storage bucket 17 to fall into a feeding pipe 16, then a first cylinder 19 is controlled to extend to push the materials into a heating bucket 11, then a heating electrode 23 is opened to heat the materials in the heating bucket 11, a speed reducing motor 12 is started, the speed reducing motor 12 transmits power to a driving gear 14, the driving gear 14 and a toothed ring 15 are meshed to drive the heating bucket 11 to rotate, then an electric cylinder 6 is controlled to extend to enable the left part of a rotating plate 4 to be lifted upwards, and the materials in the heating bucket 11 are discharged through a discharging pipe 9;

the lifting device comprises a base 1, a support plate 2, a rotating shaft 3, a rotating plate 4, a support rod 5 and an electric cylinder 6, wherein the front end face and the rear end face of the upper end face of the base 1 are respectively connected with a group of support plates 2, the front end face and the rear end face of the rotating shaft 3 are respectively connected with two groups of support plates 2, the rotating shaft 3 is connected with the rotating plate 4, a barrel body is mounted on the upper end face of the rotating plate 4, the rotating plate 4 can rotate through the rotating shaft 3, the support rod 5 supports the left part of the lower end face of the rotating plate 4, the electric cylinder 6 is mounted on the upper end face of the base 1, and the output end of the electric cylinder 6 is positioned on the left part of the lower end face of the rotating plate 4;

the barrel body comprises a mounting plate 7, a screen 8, a discharging pipe 9, a feeding pipe 10 and a heating barrel 11, wherein two groups of mounting plates 7 are arranged left and right on the upper end face of the rotating plate 4, the right part of the heating barrel 11 is connected with the middle part of the mounting plate 7, the heating barrel 11 can rotate on the mounting plate 7, the discharging pipe 9 is arranged on the right end face of the heating barrel 11, the screen 8 is arranged on the right part of the heating barrel 11, the feeding pipe 10 is arranged on the left end face of the heating barrel 11, the left part of the heating barrel 11 is connected with the left mounting plate 7, the heating barrel 11 can rotate on the left mounting plate 7, and the diameter of the discharging pipe 9 is larger than that of the feeding pipe 10;

the rotary device comprises a gear motor 12, a gear box 13, a driving gear 14 and a toothed ring 15, wherein the gear motor 12 is arranged at the upper part of the left end face of the left mounting plate 7, the gear box 13 is arranged on the right end face of the left mounting plate 7, the feeding pipe 10 passes through the inside of the gear box 13, the output end of the gear motor 12 passes through the right end face of the left mounting plate 7 and enters the inside of the gear box 13 to be connected with the driving gear 14, and the toothed ring 15 is sleeved on the feeding pipe 10 and positioned in the gear box 13 to be meshed with the driving gear 14;

the feeding device comprises a feeding pipe 16, a storage barrel 17, an electromagnetic valve 18, a first cylinder 19 and a heating electrode 23, wherein the feeding pipe 16 is connected with the left storage barrel 17 through a connecting plate, the right part of the feeding pipe 16 enters the heating barrel 11 through a feeding pipe 10, the heating electrode 23 is arranged on the right end face of the feeding pipe 16, the first cylinder 19 is connected on the left end face of the feeding pipe 16, the moving end of the first cylinder 19 is positioned in the feeding pipe 16, the storage barrel 17 is arranged on the upper end face of the feeding pipe 16 through a bracket, and the output end of the storage barrel 17 is connected with the inside of the feeding pipe 16 through the electromagnetic valve 18;

the molten quartz reserved in the barrel body in the discharging process is reduced through the lifting device, so that the waste of materials and the difficulty in cleaning the barrel body in the follow-up process are reduced; the reaction space is provided through the barrel body, and solid materials are isolated; the barrel body is driven to rotate by the rotating device; the material is heated more uniformly; the material is automatically added through the feeding device and is heated in the barrel body.

Example 2

The improvement on the basis of the first embodiment comprises a discharging device which is arranged on the lifting device;

the discharged materials are sheared through the discharging device, so that the shearing is not needed, the labor intensity of operators is reduced, and the practicability of the device is improved;

the discharging device comprises a second air cylinder 20, a fixed cutter 21 and a movable cutter 22, wherein the front end surface and the rear end surface of the fixed cutter 21 are respectively connected with the two groups of support plates 2, the fixed cutter 21 is positioned at the lower side of the discharging pipe 9, the second air cylinder 20 is connected with the two groups of support plates 2 through a bracket, the movable end of the second air cylinder 20 is connected with the movable cutter 22, and the movable cutter 22 is positioned at the lower side of the fixed cutter 21;

the second cylinder 20 is controlled to stretch and retract to enable the movable cutter 22 to be matched with the fixed cutter 21 to cut discharged materials in a molten state, and subsequent processing is facilitated.

As shown in fig. 1 to 4, in the smelting equipment for high-purity quartz sand, when the smelting equipment is in operation, firstly, an electromagnetic valve 18 is opened to enable materials in a storage barrel 17 to fall into a feeding pipe 16, then a first air cylinder 19 is controlled to extend to push the materials into a heating barrel 11, then a heating electrode 23 is opened to heat the materials in the heating barrel 11, then a gear motor 12 is started, the gear motor 12 transmits power to a driving gear 14, the driving gear 14 and a toothed ring 15 are meshed to drive the heating barrel 11 to rotate, then an electric cylinder 6 is controlled to extend to enable the left part of a rotating plate 4 to be lifted upwards, the materials in the heating barrel 11 are discharged from a discharging pipe 9, and then a second cutter air cylinder 20 is controlled to extend to enable a movable cutter 22 to be matched with a fixed cutter 21 to cut the discharged materials in a molten state.

The gear motor 12, the electric cylinder 6, the second cylinder 20, the first cylinder 19 and the electromagnetic valve 18 of the smelting equipment for high-purity quartz sand are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached use instruction without creative labor of the person skilled in the art.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. The smelting equipment for the high-purity quartz sand comprises a smelting device, a cleaning device and a catalytic device, wherein the cleaning device and the catalytic device are arranged on the smelting device; the quartz sand feeding device is characterized by further comprising a lifting device, a barrel body, a rotating device, a feeding device and a discharging device, wherein one end of the barrel body is lifted by the lifting device to facilitate discharge of quartz sand in a molten state in the barrel body; the barrel body is arranged on the lifting device and provides a smelting space; the rotating device is arranged on the barrel body and drives the barrel body to rotate; the feeding device is arranged on the barrel body and pushes quartz sand into the barrel body; the discharging device is arranged on the lifting device and is used for cutting off the discharged quartz sand.

2. The smelting equipment of high-purity quartz sand according to claim 1, wherein the lifting device comprises a base (1), a supporting plate (2), a rotating shaft (3), a rotating plate (4), supporting rods (5) and an electric cylinder (6), wherein a group of supporting plates (2) are respectively connected to the front and the back of the upper end face of the base (1), the front and the back end faces of the rotating shaft (3) are respectively connected with the two groups of supporting plates (2), the rotating plate (4) is connected to the rotating shaft (3), a barrel body is mounted on the upper end face of the rotating plate (4), the rotating plate (4) can rotate through the rotating shaft (3), the supporting rods (5) support the left part of the lower end face of the rotating plate (4), the electric cylinder (6) is mounted on the upper end face of the base (1), and the output end of the electric cylinder (6) is located the left part of the lower end face of the rotating plate (4).

3. The smelting equipment of high-purity quartz sand according to claim 2, wherein the barrel body comprises a mounting plate (7), a screen (8), a discharging pipe (9), a feeding pipe (10) and a heating barrel (11), wherein the upper end face of the rotating plate (4) is provided with two groups of mounting plates (7) left and right, the right part of the heating barrel (11) is connected with the middle part of the mounting plate (7), the heating barrel (11) can rotate on the mounting plate (7), the discharging pipe (9) is arranged on the right end face of the heating barrel (11), the screen (8) is arranged on the right part in the heating barrel (11), the feeding pipe (10) is arranged on the left end face of the heating barrel (11), the left part of the heating barrel (11) is connected with the left mounting plate (7), the heating barrel (11) can rotate on the left mounting plate (7), and the diameter of the discharging pipe (9) is larger than that of the feeding pipe (10).

4. A smelting plant for high purity silica sand according to claim 3, wherein the rotating means comprises a gear motor (12), a gear box (13), a driving gear (14) and a toothed ring (15), the gear motor (12) is mounted on the upper part of the left end face of the left mounting plate (7), the gear box (13) is mounted on the right end face of the left mounting plate (7), the feed pipe (10) passes through the inside of the gear box (13), the output end of the gear motor (12) passes through the right end face of the left mounting plate (7) and enters the inside of the gear box (13) to be connected with the driving gear (14), and the toothed ring (15) is sleeved on the feed pipe (10) and is positioned in the inside of the gear box (13) to be meshed with the driving gear (14).

5. A smelting equipment for high purity quartz sand according to claim 3, wherein the feeding device comprises a feeding pipe (16), a storage vat (17), an electromagnetic valve (18), a first cylinder (19) and a heating electrode (23), the feeding pipe (16) is connected with the left storage vat (17) through a connecting plate, the right part of the feeding pipe (16) enters the inside of the heating vat (11) through a feeding pipe (10), the heating electrode (23) is arranged on the right end face of the feeding pipe (16), the first cylinder (19) is connected on the left end face of the feeding pipe (16), the moving end of the first cylinder (19) is positioned in the feeding pipe (16), the storage vat (17) is arranged on the upper end face of the feeding pipe (16) through a bracket, and the output end of the storage vat (17) is connected with the inside of the feeding pipe (16) through the electromagnetic valve (18).

6. Smelting equipment for high purity quartz sand according to claim 2, wherein the discharging device comprises a second air cylinder (20), a fixed cutter (21) and a movable cutter (22), the front end surface and the rear end surface of the fixed cutter (21) are respectively connected with the two groups of support plates (2), the fixed cutter (21) is positioned at the lower side of the discharging pipe (9), the second air cylinder (20) is connected with the two groups of support plates (2) through a bracket, the movable cutter (22) is connected at the movable end of the second air cylinder (20), and the movable cutter (22) is positioned at the lower side of the fixed cutter (21).