CN219806207U - Novel die-cutting production equipment - Google Patents

Novel die-cutting production equipment Download PDF

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Publication number
CN219806207U
CN219806207U CN202321256290.7U CN202321256290U CN219806207U CN 219806207 U CN219806207 U CN 219806207U CN 202321256290 U CN202321256290 U CN 202321256290U CN 219806207 U CN219806207 U CN 219806207U
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China
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die
feeding roller
cutting
film
roller
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CN202321256290.7U
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Chinese (zh)
Inventor
王俊林
刘国明
贺庆明
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Qinhuangdao Dongxuda Viscose Products Co ltd
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Qinhuangdao Dongxuda Viscose Products Co ltd
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Abstract

The utility model discloses novel die-cutting production equipment, which comprises a first die-cutting mechanism and a second die-cutting mechanism which are sequentially arranged along the conveying direction of a material belt, wherein a first film-covering mechanism is arranged at the feeding end of the first die-cutting mechanism, the discharging end of the first film-covering mechanism is connected with the feeding end of the first die-cutting mechanism, a second film-covering mechanism and a third film-covering mechanism are arranged between the first die-cutting mechanism and the second die-cutting mechanism, the second film-covering mechanism and the third film-covering mechanism are sequentially arranged along the conveying direction of the material belt, and a fourth film-covering mechanism connected with the discharging end of the second die-cutting mechanism is arranged at the discharging end of the second die-cutting mechanism. The utility model is provided with the first die cutting mechanism and the second die cutting mechanism, the two die cutting mechanisms are matched with the four film covering mechanisms, the previous three die cutting procedures are reduced to the current two die cutting procedures, the production efficiency is greatly improved, the dislocation condition of the position of the connecting edge can be effectively reduced by the two die cutting procedures, and the stability of the product size and the qualification rate of the product are improved.

Description

Novel die-cutting production equipment
Technical Field
The utility model relates to the technical field of die cutting production, in particular to novel die cutting production equipment.
Background
In the existing die-cutting production process, three die-cutting procedures are generally adopted to produce the product in order to prevent the product from being discharged when the edge of the product is stamped and discharged, the specific production flow is shown by arrows in fig. 1, the first procedure is used for die-cutting the outer positioning material belt holes, the required area of the product and the waste area, the second procedure is used for die-cutting the inner positioning material belt holes after the material belt is reversed, and the third procedure is used for die-cutting the outer frame shape of the product.
The die cutting production process has the advantages that the production procedures are more, the labor is more, the production efficiency is low, and the production cost is too high; moreover, the dislocation risk of the joint edge position is easily caused by a plurality of working procedures, the dimensional stability cannot be ensured, the bad risk in the production process is large, and the finished product does not meet the standard range of the customer requirement.
Disclosure of Invention
Aiming at the problems, the utility model aims to provide novel die-cutting production equipment so as to solve the problems of low production efficiency and high product reject ratio caused by multiple procedures in the existing die-cutting production process.
The utility model is realized in the following way:
the utility model provides a novel cross cutting production facility, includes first cross cutting mechanism and the second cross cutting mechanism that sets gradually along material area direction of delivery, and the feed end of first cross cutting mechanism is equipped with first tectorial membrane mechanism, and the discharge end of first tectorial membrane mechanism meets with the feed end of first cross cutting mechanism, is equipped with second tectorial membrane mechanism and third tectorial membrane mechanism between first cross cutting mechanism, the second tectorial membrane mechanism, third tectorial membrane mechanism arrange in proper order along the direction of delivery in material area, and the discharge end of second cross cutting mechanism is equipped with the fourth tectorial membrane mechanism rather than meeting.
Further, the first die cutting mechanism comprises a first upper cutter die and a first lower cutter die which are correspondingly arranged on the upper side and the lower side of the material belt, a first positioning cutter blade, a first product cutter blade and two linear cutter blades are arranged on the first upper cutter die, the number of the first positioning cutter blades is at least two, the first positioning cutter blades are respectively located on two sides of the first product cutter blade, and the two linear cutter blades are respectively located between the first positioning cutter blade and the first product cutter blade on the corresponding sides.
Further, the second die cutting mechanism comprises a second upper cutting die and a second lower cutting die which are correspondingly arranged on the upper side and the lower side of the material belt, a second product blade and a positioning column are arranged on the second upper cutting die, and the positioning column is correspondingly arranged with the first positioning blade.
Further, the middle parts of the first film covering mechanism, the second film covering mechanism, the third film covering mechanism and the fourth film covering mechanism in the height direction are horizontally rotated and provided with a plurality of groups of conveying rollers for dragging the material belt to move, and the plurality of groups of conveying rollers are arranged along the conveying direction of the material belt.
Further, the first film coating mechanism is further provided with a first process release film feeding roller, a product rubber feeding roller, a second process release film feeding roller and a bottom supporting protection film feeding roller in a horizontal rotation mode, the first process release film feeding roller, the product rubber feeding roller and the second process release film feeding roller are sequentially arranged along the conveying direction of the material belt and are located above the conveying roller, and the bottom supporting protection film feeding roller is located below the conveying roller.
Further, the second film covering mechanism is further provided with a first receiving roller, a delivery release film feeding roller, an adhesive tape feeding roller and a transfer protective film feeding roller in a horizontal rotation mode, and the first receiving roller, the delivery release film feeding roller, the adhesive tape feeding roller and the transfer protective film feeding roller are sequentially arranged along the conveying direction of the material belt and are all located above the conveying roller.
Further, two adhesive tapes are wound on the adhesive tape feeding roller, are arranged along the axial direction of the adhesive tape feeding roller and are respectively arranged corresponding to the linear knife edges on the corresponding sides.
Further, the second receiving roller and the second process release film feeding roller are further arranged on the third film covering mechanism in a horizontal rotation mode, and the second receiving roller and the second process release film feeding roller are sequentially arranged along the conveying direction of the material belt and are located above the conveying roller.
Further, a third receiving roller is horizontally and rotatably arranged on the fourth laminating mechanism, and the third receiving roller is positioned above the conveying roller.
The beneficial effects of the utility model are as follows:
the utility model is provided with the first die cutting mechanism and the second die cutting mechanism, the two die cutting mechanisms and the four film covering mechanisms are matched, so that the complicated process steps of the traditional die cutting process are optimized, the previous three die cutting processes are reduced to the current two die cutting processes, the production efficiency is greatly improved, the dislocation condition of the position of the cutting edge can be effectively reduced by the two die cutting processes, and the stability of the size of the product and the qualification rate of the product are improved; two linear knife edges arranged on the first upper cutting die are cut off to the bottom supporting protective film, so that the internal positioning holes of the punching material belt in the traditional second procedure are reduced; the two adhesive tapes fix the shipment release film covered on the upper layer of the product adhesive on the first process release film on the lower layer so as to avoid scattering between the two layers; the arrangement of the transfer protective film facilitates the transfer of the die-cut individual products to the transfer protective film.
Drawings
FIG. 1 is a prior art die-cut production process diagram of the present utility model;
FIG. 2 is a schematic diagram of the structure of the present utility model;
FIG. 3 is a die-cut production process diagram of the present utility model;
FIG. 4 is a schematic view showing the positional relationship between the adhesive tape and the linear blade;
FIG. 5 is a schematic view of the structure of the first upper die;
fig. 6 is a schematic structural view of a second upper die.
Reference numerals illustrate:
1. a first die cutting mechanism; 11. a first upper die; 111. a first positioning blade; 112. a first product blade; 113. a linear blade; 2. a second die cutting mechanism; 21. a second upper cutting die; 211. a second product blade; 212. positioning columns; 3. a first film coating mechanism; 31. a conveying roller; 32. a first process release film feed roller; 33. a product rubber feeding roller; 34. a second process is carried out by a release film feeding roller; 35. a backing protective film feeding roller; 4. a second film coating mechanism; 41. a first receiving roller; 42. a delivery release film feeding roller; 43. an adhesive tape feeding roller; 431. an adhesive tape; 44. a transfer protective film feeding roller; 5. a third film coating mechanism; 51. a second receiving roller; 52. a second process release film feed roll; 6. a fourth film coating mechanism; 61. and a third receiving roller.
Detailed Description
The technical solutions in the embodiments of the present utility model are clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present utility model is not limited to the specific embodiments disclosed below.
As shown in fig. 2, the novel die-cutting production equipment comprises a first die-cutting mechanism 1 and a second die-cutting mechanism 2 which are sequentially arranged along the conveying direction of a material belt, wherein a first film-covering mechanism 3 is arranged at the feeding end of the first die-cutting mechanism 1, the discharging end of the first film-covering mechanism 3 is connected with the feeding end of the first die-cutting mechanism 1, a second film-covering mechanism 4 and a third film-covering mechanism 5 are arranged between the first die-cutting mechanism 1 and the second die-cutting mechanism 2, the second film-covering mechanism 4 and the third film-covering mechanism 5 are sequentially arranged along the conveying direction of the material belt, and a fourth film-covering mechanism 6 connected with the discharging end of the second die-cutting mechanism 2 is arranged at the discharging end of the second die-cutting mechanism 2.
Fig. 2 is a schematic structural view of the present utility model, which includes two die cutting mechanisms for performing two steps of die cutting on a material strip. Further, a first film laminating mechanism 3, a first die-cutting mechanism 1, a second film laminating mechanism 4, a third film laminating mechanism 5, a second die-cutting mechanism 2, and a fourth film laminating mechanism 6 are provided in this order along the conveying direction of the material tape. The four laminating mechanisms and the two die cutting mechanisms are matched for use so as to attach, waste discharge and die cutting materials to the material belt. As shown in fig. 3, compared with the existing punching production process, the punching process optimizes the complicated process steps in the existing punching process, reduces the previous three punching processes into the current two punching processes, greatly improves the production efficiency, can effectively reduce the dislocation condition of the position of the connecting edge, and improves the dimensional stability of the product and the qualification rate of the product.
The film coating mechanism is used for dressing, attaching and waste discharging of the material belt, and as shown in fig. 2, the utility model comprises four film coating mechanisms which are sequentially arranged along the conveying direction of the material belt. The four film coating mechanisms are respectively a first film coating mechanism 3, a second film coating mechanism 4, a third film coating mechanism 5 and a fourth film coating mechanism 6. The middle parts of the first film coating mechanism 3, the second film coating mechanism 4, the third film coating mechanism 5 and the fourth film coating mechanism 6 in the height direction are horizontally rotated and provided with a plurality of groups of conveying rollers 31 for dragging the material belt to move, and the plurality of groups of conveying rollers 31 are uniformly distributed and arranged along the conveying direction of the material belt. The conveying roller 31 adopts the prior art, including upper conveying roller 31 and lower conveying roller 31 that set up in the upper and lower both sides of material area relatively, upper conveying roller 31, lower conveying roller 31 rotate in order to drive the material area and remove, and the description is omitted here. The first laminating mechanism 3 is further provided with a first process release film feeding roller 32, a product glue feeding roller 33, a second process release film feeding roller 34 and a bottom supporting protection film feeding roller 35 in a horizontal rotation mode, the first process release film feeding roller 32, the product glue feeding roller 33 and the second process release film feeding roller 34 are sequentially arranged along the conveying direction of the material belt and are located above the conveying roller 31, and the bottom supporting protection film feeding roller 35 is located below the conveying roller 31. Wherein, the first process release film is wound on the first process release film feeding roller 32 and is used for unreeling and feeding the first process release film. The product glue feeding roller 33 is wound with product glue and is used for unreeling and feeding the product glue. The second process release film is wound around the second process release film feeding roller 34 and is used for unreeling and feeding the second process release film. The backing protective film feeding roller 35 is wound with a backing protective film and is used for unreeling and feeding the backing protective film. The first film coating mechanism 3 is used for laminating and compounding various materials according to a preset sequence, four different materials are arranged for lamination in the embodiment, a composite material belt is obtained after passing through the first film coating mechanism 3, and the composite material belt comprises a second process release film, product glue, a first process release film and a bottom supporting protective film which are sequentially arranged from top to bottom.
The composite material tape attached by the first laminating mechanism 3 enters the first die-cutting mechanism 1 by being conveyed by the conveying roller 31, and is subjected to die cutting in the first process to die-cut and position the holes of the material tape and the product area. As shown in fig. 2, 3 and 5, the first die-cutting mechanism 1 includes a first upper die 11 and a first lower die (not shown) correspondingly disposed on the upper and lower sides of the material strip, and the first upper die 11 and the first lower die are disposed in cooperation with each other for the first die-cutting process of the material strip. As shown in fig. 5, the first upper cutter mold 11 is provided with a first positioning cutter 111, a first product cutter 112 and two linear cutter 113, wherein at least two first positioning cutter 111 are provided, the first positioning cutter 111 is respectively located at two sides of the first product cutter 112, and the two linear cutter 113 are respectively located between the first positioning cutter 111 and the first product cutter 112 at corresponding sides. The first product blade 112 in fig. 5 is only schematic, and other shapes or other arrangements are also possible, and the specific shape of the first product blade 112 can be designed according to the product requirement, which is not limited herein. The first positioning blades 111 are annular, and at least two of the first positioning blades are respectively located at two sides of the width direction of the first upper cutting die 11, so as to play a role in positioning.
When the first upper cutting die 11 performs punching, the punching direction is from the second process release film of the top layer to the bottom supporting protective film of the bottom layer. The first product blade 112 cuts off the second process release film and the product glue and ends at the first process release film, the two linear blades 113 cut off the second process release film, the product glue and the first process release film and ends at the bottom supporting protective film, the first positioning blade 111 cuts off the four layers of composite material strips, and the positioning holes are punched for positioning in the subsequent punching process.
After the first punching process of the first die-cutting mechanism 1, the composite material belt enters the second film-coating mechanism 4 under the conveying of the conveying roller 31. As shown in fig. 2, the second film laminating mechanism 4 is further provided with a first receiving roller 41, a delivery release film feeding roller 42, an adhesive tape feeding roller 43 and a transfer protective film feeding roller 44 in a horizontally rotating manner, and the first receiving roller 41, the delivery release film feeding roller 42, the adhesive tape feeding roller 43 and the transfer protective film feeding roller 44 are sequentially arranged along the conveying direction of the material belt and are all located above the conveying roller 31. The adhesive tape feeding roller 43 is wound with two adhesive tapes 431, the two adhesive tapes 431 are arranged along the axial direction of the adhesive tape feeding roller 43 and are respectively arranged corresponding to the linear knife edge 113 on the corresponding side, and the relative positions of the adhesive tapes 431 and the linear knife edge 113 are shown in fig. 4. Firstly, the first receiving roller 41 recovers the waste on the release film and the product adhesive in the second process after punching by the first die-cutting mechanism 1; next, a delivery release film feeding roller 42 attaches the delivery release film above the product glue; next, two adhesive tapes 431 respectively positioned at both ends of the tape feed roller 43 fix both sides of the shipment release film in the width direction above the first process release film; finally, the transfer film feed roller 44 attaches the transfer film to the top of the shipping release film.
The composite material belt output from the discharging end of the second film coating mechanism 4 is conveyed to the third film coating mechanism 5 after being reversed through the material belt, and the material belt can be reversed manually, namely, the bottom supporting protection film of the lowest layer of the material belt output from the second film coating mechanism 4 is overturned to the uppermost layer, and the composite material belt at the moment is sequentially composed of the bottom supporting protection film, the first process release film, the product adhesive, the shipment release film, the adhesive tape 431 and the transfer protection film from top to bottom. The third laminating mechanism 5 is further provided with a second receiving roller 51 and a second process release film feeding roller 52 in a horizontal rotation mode, and the second receiving roller 51 and the second process release film feeding roller 52 are sequentially arranged along the conveying direction of the material belt and are all located above the conveying roller 31. The second receiving roller 51 winds and recovers the uppermost bottom supporting protective film and the position cut off in the middle of the first process release film, and at this time, the composite material belt comprises two sides of the first process release film, product glue, shipment release film, two adhesive tapes 431 and a transfer protective film. The two adhesive tapes 431 are used for fixing the shipment release film and the first process release film and preventing the shipment release film and the first process release film from being scattered. Thereafter, the second process release film feed roll 52 again applies the second process release film over the composite web.
The material belt output from the third material covering mechanism enters the second die cutting mechanism 2 through the conveying roller 31 to carry out a second die cutting process, as shown in fig. 2, the second die cutting mechanism 2 comprises a second upper die 21 and a second lower die (not shown in the figure) which are correspondingly arranged on the upper side and the lower side of the material belt, and the second upper die 21 and the second lower die are matched and arranged to carry out a second die cutting on the composite material belt. The second upper cutting die 21 is provided with a second product blade 211 and positioning columns 212, the positioning columns 212 are arranged corresponding to the first positioning blade 111, the number and the positions of the positioning columns 212 are matched with those of the first positioning blade 111, and the number of the positioning columns 212 is at least two and are respectively positioned on two sides of the second product blade 211. When the second upper cutting die 21 is used for punching, the positioning columns 212 respectively penetrate into the positioning holes punched by the first positioning knife edge 111 for positioning, so that displacement in the punching process is avoided, and the accuracy of punching positions is ensured. The second product blade 211 shown in fig. 6 is only schematic, and other shapes or other arrangements are also possible, and the specific shape of the second product blade 211 can be designed according to the product requirement, which is not limited herein. The second product blade 211 punches out a second outer frame shape of the composite material belt, and the second upper cutting die 21 cuts off a second process release film, product glue, shipment release film of the material belt and ends in the transfer protection film during punching.
As shown in fig. 2, after the composite material tape is subjected to the second die cutting by the second die cutting mechanism 2, the material tape is conveyed to the fourth film laminating mechanism 6 by the conveying roller 31. The fourth film laminating mechanism 6 is further provided with a third receiving roller 61 in a horizontally rotating manner, and the third receiving roller 61 is located above the conveying roller 31. The third receiving roller 61 recovers the second process release film, the product glue and the waste punched from the delivery release film on the tape so that the punched product remains on the transfer protective film to obtain a semi-finished product. In this embodiment, the transfer protective film is preferably PET, and stretch-resistant facilitates transfer of the product to the transfer protective film.
The working process of the novel die-cutting production equipment provided by the utility model is as follows: the first film laminating mechanism 3 is used for laminating four materials to form a composite material belt which sequentially comprises a second process release film, product glue, a first process release film and a bottom supporting protective film from top to bottom; the composite material belt is conveyed to a first die cutting mechanism 1 through a conveying roller 31 to carry out a first die cutting process so as to cut positioning holes and product shapes on the material belt, the material belt is conveyed to a second film laminating mechanism 4 after the first die cutting process is finished, the second film laminating mechanism 4 recovers a second process release film after the first die cutting mechanism 1 is used for die cutting and waste on product adhesive, and then a shipment release film, two adhesive tapes 431 and a transfer protective film are sequentially attached above the product adhesive; the material belt output from the second film coating mechanism 4 is manually reversed and then is conveyed to the third film coating mechanism 5, the third film coating mechanism 5 winds and recovers the uppermost bottom supporting protection film and the middle cutting position of the first process release film, and the second process release film is attached above the composite material belt again; and then the composite material strip enters a second die-cutting mechanism 2, after the second die-cutting mechanism 2 performs second-pass shape die-cutting on the composite material strip, die-cut waste is recovered through a fourth film covering mechanism 6, and the product is retained on a transfer protective film to obtain a semi-finished product.
While the utility model has been described with respect to the preferred embodiments, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit of the utility model, and it is intended to cover the utility model as defined in the appended claims.

Claims (9)

1. Novel cross cutting production facility, its characterized in that includes first cross cutting mechanism (1) and second cross cutting mechanism (2) that set gradually along material area direction of delivery, the feed end of first cross cutting mechanism (1) is equipped with first tectorial membrane mechanism (3), the discharge end of first tectorial membrane mechanism (3) with the feed end of first cross cutting mechanism (1) meets, first cross cutting mechanism (1) be equipped with second tectorial membrane mechanism (4) and third tectorial membrane mechanism (5) between second cross cutting mechanism (2), second tectorial membrane mechanism (4) third tectorial membrane mechanism (5) are followed the direction of delivery in the material area is arranged in proper order, the discharge end of second cross cutting mechanism (2) is equipped with fourth tectorial membrane mechanism (6) rather than meeting.
2. The novel die cutting production device according to claim 1, wherein the first die cutting mechanism (1) comprises a first upper cutter die (11) and a first lower cutter die which are correspondingly arranged on the upper side and the lower side of the material belt, a first positioning cutter blade (111), a first product cutter blade (112) and two linear cutter blades (113) are arranged on the first upper cutter die (11), the number of the first positioning cutter blades (111) is at least two, the first positioning cutter blades (111) are respectively located on two sides of the first product cutter blade (112), and the two linear cutter blades (113) are respectively located between the first positioning cutter blade (111) and the first product cutter blade (112) on the corresponding sides.
3. The novel die cutting production device according to claim 2, wherein the second die cutting mechanism (2) comprises a second upper cutting die (21) and a second lower cutting die which are correspondingly arranged on the upper side and the lower side of the material belt, a second product blade (211) and a positioning column (212) are arranged on the second upper cutting die (21), and the positioning column (212) is correspondingly arranged with the first positioning blade (111).
4. A novel die cutting production device according to claim 2 or 3, wherein the first film coating mechanism (3), the second film coating mechanism (4), the third film coating mechanism (5) and the fourth film coating mechanism (6) are horizontally rotated in the middle of the height direction, and a plurality of groups of conveying rollers (31) for pulling the material belt to move are arranged, and the plurality of groups of conveying rollers (31) are arranged along the conveying direction of the material belt.
5. The novel die-cutting production device according to claim 4, wherein the first film covering mechanism (3) is further provided with a first process release film feeding roller (32), a product glue feeding roller (33), a second process release film feeding roller (34) and a bottom supporting protection film feeding roller (35) in a horizontally rotating mode, the first process release film feeding roller (32), the product glue feeding roller (33) and the second process release film feeding roller (34) are sequentially arranged along the conveying direction of the material belt and are located above the conveying roller (31), and the bottom supporting protection film feeding roller (35) is located below the conveying roller (31).
6. The novel die-cutting production device according to claim 4, wherein the second film covering mechanism (4) is further provided with a first receiving roller (41), a delivery release film feeding roller (42), an adhesive tape feeding roller (43) and a transfer protective film feeding roller (44) in a horizontally rotating manner, and the first receiving roller (41), the delivery release film feeding roller (42), the adhesive tape feeding roller (43) and the transfer protective film feeding roller (44) are sequentially arranged along the conveying direction of the material belt and are all located above the conveying roller (31).
7. The novel die-cutting production device according to claim 6, wherein two adhesive tapes (431) are wound on the adhesive tape feeding roller (43), and the two adhesive tapes (431) are arranged along the axial direction of the adhesive tape feeding roller (43) and are respectively arranged corresponding to the linear blade (113) on the corresponding side.
8. The novel die cutting production device according to claim 4, wherein the third film covering mechanism (5) is further provided with a second receiving roller (51) and a second process release film feeding roller (52) in a horizontally rotating mode, and the second receiving roller (51) and the second process release film feeding roller (52) are sequentially arranged along the conveying direction of the material belt and are located above the conveying roller (31).
9. The novel die cutting production device according to claim 4, wherein a third receiving roller (61) is further horizontally rotatably arranged on the fourth film covering mechanism (6), and the third receiving roller (61) is located above the conveying roller (31).
CN202321256290.7U 2023-05-23 2023-05-23 Novel die-cutting production equipment Active CN219806207U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321256290.7U CN219806207U (en) 2023-05-23 2023-05-23 Novel die-cutting production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321256290.7U CN219806207U (en) 2023-05-23 2023-05-23 Novel die-cutting production equipment

Publications (1)

Publication Number Publication Date
CN219806207U true CN219806207U (en) 2023-10-10

Family

ID=88209037

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321256290.7U Active CN219806207U (en) 2023-05-23 2023-05-23 Novel die-cutting production equipment

Country Status (1)

Country Link
CN (1) CN219806207U (en)

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