CN219730493U - Device for detecting missing of sealing gasket of bottle cap - Google Patents
Device for detecting missing of sealing gasket of bottle cap Download PDFInfo
- Publication number
- CN219730493U CN219730493U CN202321304511.3U CN202321304511U CN219730493U CN 219730493 U CN219730493 U CN 219730493U CN 202321304511 U CN202321304511 U CN 202321304511U CN 219730493 U CN219730493 U CN 219730493U
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- China
- Prior art keywords
- bottle cap
- fixedly arranged
- filling machine
- machine body
- diffuse reflection
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- 238000007789 sealing Methods 0.000 title abstract description 9
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 239000000523 sample Substances 0.000 claims abstract description 15
- 230000006698 induction Effects 0.000 claims abstract description 4
- 230000001939 inductive effect Effects 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007689 inspection Methods 0.000 abstract description 5
- 230000000813 microbial effect Effects 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000011897 real-time detection Methods 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002310 reflectometry Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model relates to the technical field of detection devices, in particular to a bottle cap sealing gasket missing detection device which comprises a filling machine body, wherein a base is fixedly arranged at the bottom of the filling machine body, a connecting rod is fixedly arranged at the top of the filling machine body, and a detection mechanism is fixedly arranged at one side end of the connecting rod. According to the utility model, the bottle caps to be capped are conveyed to the bottle cap slideway to be capped, the capping efficiency is improved, damage caused by manual searching is avoided, microbial pollution is avoided, real-time detection and inspection are carried out when the induction probe of the diffuse reflection photoelectric switch operates on the bottle cap slideway, the complete bottle caps and the bottle caps with the missing pads can be distinguished, so that the bottle caps with the missing pads can be taken out in time, the precision is high, the working strength is reduced, the operation is simple, the automation degree is high, time and labor are saved, the production efficiency is improved, unqualified products are prevented from flowing into the market, and the packaging quality is improved.
Description
Technical Field
The utility model relates to the technical field of detection devices, in particular to a device for detecting missing of a sealing gasket of a bottle cap.
Background
In the beer production process, the defects of damage, scratch, sealing gasket deficiency and the like of the bottle cap can influence the quality of the later-stage product, so the bottle cap needs to be detected before capping.
However, the prior art has the following drawbacks:
1. the bottle cap is easy to collide and damage when being manually turned for checking, and the sanitation is affected;
2. the manual inspection is easy to be leaked, the efficiency is low while the working strength is increased, and the production efficiency is easy to be influenced.
Disclosure of Invention
The utility model aims to provide a device for detecting the missing of a sealing gasket of a bottle cap, so as to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a bottle lid is sealed fills up lacks detection device, includes the liquid filling machine body, the fixed base that is provided with in bottom of liquid filling machine body, the fixed connecting rod that is provided with in top of liquid filling machine body, the fixed detection mechanism that is provided with in one side end of connecting rod, the below activity of detection mechanism is provided with the bottle lid slide, the inboard of bottle lid slide is fixed to be provided with the pad pasting, the base is close to the fixed stand that is provided with in top of one side, the outer wall fixedly connected with backup pad of stand, the fixed alarm lamp that is provided with in top of backup pad.
The detection mechanism comprises a diffuse reflection photoelectric switch, an indicator lamp, an inductive probe and an outgoing line, wherein the indicator lamp is fixedly arranged on one side of the diffuse reflection photoelectric switch, and the inductive probe is fixedly arranged at the bottom of the diffuse reflection photoelectric switch.
The top of stand is fixed to be provided with the PLC controller, the front of PLC controller is provided with the display screen.
By adopting the technical scheme, the sealing gasket of the bottle cap is convenient to detect through the detection mechanism and the PLC, and the production quality and efficiency are improved.
The lead-out wire is located inside the diffuse reflection photoelectric switch and extends to the outside of the diffuse reflection photoelectric switch, and one end of the lead-out wire is electrically connected with the wiring end of the PLC through the alarm lamp.
By adopting the technical scheme, the scheme can feed back the sensed data to the PLC through the outgoing line and the alarm lamp by the diffuse reflection optical switch, so that the PLC can be conveniently and timely adjusted.
The filling machine body is electrically connected with an external power supply through a PLC.
By adopting the technical scheme, the filling machine body is controlled to work and intermittent time by transmitting an electric signal through the PLC.
One end of the bottle cap slide rail is close to the filling machine body, and the bottle cap slide rail is electrically connected with the wiring end of the PLC.
By adopting the technical scheme, the bottle cap slideway can assist the filling machine body to carry out capping work, and the PLC can control the slideway to stop and operate.
The bottle cap slideway is made of stainless steel.
By adopting the technical scheme, the stainless steel material is corrosion-resistant, has good bearing capacity, is durable, and can prolong the service life.
The inductive probe is close to the front face of the bottle cap slideway.
By adopting the technical scheme, the scheme detects whether the bottle cap on the bottle cap slideway lacks a pad or not through the inductive probe so as to adjust in time.
Compared with the prior art, the utility model has the beneficial effects that:
1. the bottle caps to be capped are conveyed to the bottle cap slideway to be capped, so that capping work is performed, capping efficiency is improved, the collision between the bottle caps during manual turning is avoided, damage caused by difficulty in grasping force during turning is avoided, and meanwhile, microbial pollution caused during manual turning is avoided, so that the quality of products is improved;
2. real-time detection inspection is carried out when the induction probe of the diffuse reflection photoelectric switch operates on the bottle cap slideway, a complete bottle cap and a bottle cap with a missing pad can be distinguished, the missing pad can trigger the alarm lamp to carry out scintillation alarm, then the PLC controller controls the filling machine body to carry out intermittence so as to timely take out the bottle cap with the missing pad, the inspection precision is high, the working strength is reduced, the operation is simple, the automation degree is high, the time and the labor are saved, the production efficiency can be improved, unqualified products are prevented from flowing into the market, and the packaging quality is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic side view of a side portion of the present utility model;
FIG. 3 is a schematic view of a part of the structure of the detecting mechanism of the present utility model;
fig. 4 is a schematic view of a cross-sectional part of a slide way of a bottle cap according to the present utility model.
In the figure: 1. a filling machine body; 11. a connecting rod; 12. a detection mechanism; 121. diffuse reflection photoelectric switch; 122. an indicator light; 123. an inductive probe; 124. a lead-out wire; 2. a base; 21. a column; 22. a support plate; 23. an alarm lamp; 24. a PLC controller; 25. a display screen; 3. a bottle cap slideway; 31. and (5) sticking a film.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model provides a device for detecting missing sealing gasket of bottle cap, which comprises a bottle cap body 1, wherein a base 2 is fixedly arranged at the bottom of the bottle cap body 1, a connecting rod 11 is fixedly arranged at the top of the bottle cap body 1, a detection mechanism 12 is fixedly arranged at one side end of the connecting rod 11, a bottle cap slide 3 is movably arranged below the detection mechanism 12, a film 31 is fixedly arranged at the inner side of the bottle cap slide 3, a PLC 24 is fixedly arranged at the top of a column 21, a display screen 25 is arranged on the front side of the PLC 24, the bottle cap body 1 is electrically connected with an external power supply through the PLC 24, one end of the bottle cap slide 3 is close to the bottle cap body 1, the bottle cap slide 3 is electrically connected with a wiring end of the PLC 24, and the bottle cap slide 3 is made of stainless steel.
In one embodiment of the utility model, the bottle caps to be capped are conveyed to the filling machine body 1 through the bottle cap slide ways 3 for capping, the capping is orderly performed, the capping efficiency can be improved, the bottle caps without sealing gaskets are found on the bottle cap slide ways 3 more easily and smoothly, the collision between the bottle caps when the bottle caps are manually found and the damage caused by difficult grasp of the force when the bottle caps are turned over are avoided, and meanwhile, the microbial pollution caused by manual finding is avoided, so that the quality of products is improved, and the practicability of the device is improved.
The base 2 is close to the fixed stand 21 that is provided with in top of one side, the outer wall fixedly connected with backup pad 22 of stand 21, the fixed alarm lamp 23 that is provided with in top of backup pad 22, detection mechanism 12 includes diffuse reflection photoelectric switch 121, pilot lamp 122, inductive probe 123 and lead-out wire 124, pilot lamp 122 is fixed to be set up in one side of diffuse reflection photoelectric switch 121, inductive probe 123 is fixed to be set up in diffuse reflection photoelectric switch 121's bottom, lead-out wire 124 is located diffuse reflection photoelectric switch 121's inside, and extend to diffuse reflection photoelectric switch 121's outside, the one end of lead-out wire 124 passes through alarm lamp 23 and PLC controller 24's wiring end electric connection, inductive probe 123 is close to the front of bottle lid slide 3.
In one embodiment of the utility model, the sensing probe 123 of the diffuse reflection photoelectric switch 121 detects and inspects in real time when the bottle cap slide way 3 runs, wherein the diffuse reflection photoelectric switch 121 with the model of ohm E3Z-L561 is adopted, the difference of reflectivity of a cushioned bottle cap and a non-cushioned bottle cap is utilized to distinguish a complete bottle cap and a cushion-missing bottle cap, the adhesive film 31 is attached to the inner side of the bottle cap slide way 3, and because the stainless steel inner surface of the bottle cap slide way 3 has a gap when the bottle cap is placed, the influence or false detection of specular reflection on the detection precision of the diffuse reflection photoelectric switch 121 is prevented, the diffuse reflection photoelectric switch 121 gives a signal when the cushion is missing, the alarm lamp 23 is triggered to perform scintillation alarm, meanwhile, the PLC controller 24 receives the signal, and then controls the filling machine body 1 to perform intermittent operation so as to timely take out the cushion-missing bottle cap, the inspection precision is high, the working strength of workers can be reduced, the production efficiency is improved, meanwhile, the unqualified products are prevented from flowing into the market is improved, and the functionality of the device is increased.
Working principle: when the automatic bottle cap cleaning machine is used, firstly, the bottle cap to be capped is put into production after being electrified, the bottle cap to be capped is conveyed to the bottle cap body 1 through the bottle cap slide way 3 to be capped, before capping, the bottle cap slide way 3 detects and inspects the bottle cap slide way 3 in real time through the induction probe 123 of the diffuse reflection photoelectric switch 121, the complete bottle cap and the lack-pad bottle cap can be distinguished by utilizing the reflectivity difference between the filled bottle cap and the lack-pad bottle cap, the diffuse reflection photoelectric switch 121 can give a signal when the lack-pad is performed, so that the alarm lamp 23 is triggered to perform scintillation alarm, meanwhile, the PLC controller 24 receives the signal, then controls the bottle cap body 1 to stop intermittently, a worker cleans the lack-pad bottle cap after checking and confirming the bottle cap slide way 3, and the PLC controller 24 is controlled by the operation display screen 25 after cleaning is completed, so that the production is started in a reset mode.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (6)
1. The utility model provides a bottle lid is sealed fills up lacks detection device, includes liquid filling machine body (1), its characterized in that: the automatic filling machine is characterized in that a base (2) is fixedly arranged at the bottom of the filling machine body (1), a connecting rod (11) is fixedly arranged at the top of the filling machine body (1), a detection mechanism (12) is fixedly arranged at one side end of the connecting rod (11), a bottle cap slide way (3) is movably arranged below the detection mechanism (12), a film (31) is fixedly arranged on the inner side of the bottle cap slide way (3), a stand column (21) is fixedly arranged at the top of the base (2) close to one side, a supporting plate (22) is fixedly connected to the outer wall of the stand column (21), and an alarm lamp (23) is fixedly arranged at the top of the supporting plate (22);
the detection mechanism (12) comprises a diffuse reflection photoelectric switch (121), an indicator lamp (122), an inductive probe (123) and an outgoing line (124), wherein the indicator lamp (122) is fixedly arranged on one side of the diffuse reflection photoelectric switch (121), and the inductive probe (123) is fixedly arranged at the bottom of the diffuse reflection photoelectric switch (121);
the top of stand (21) is fixed and is provided with PLC controller (24), the front of PLC controller (24) is provided with display screen (25).
2. The bottle cap gasket absence detection device according to claim 1, wherein: the outgoing line (124) is located inside the diffuse reflection photoelectric switch (121) and extends to the outside of the diffuse reflection photoelectric switch (121), and one end of the outgoing line (124) is electrically connected with a wiring end of the PLC controller (24) through the alarm lamp (23).
3. The bottle cap gasket absence detection device according to claim 1, wherein: the filling machine body (1) is electrically connected with an external power supply through a PLC (programmable logic controller) 24.
4. The bottle cap gasket absence detection device according to claim 1, wherein: one end of the bottle cap slide way (3) is close to the filling machine body (1), and the bottle cap slide way (3) is electrically connected with a wiring end of the PLC (24).
5. The bottle cap gasket absence detection device according to claim 1, wherein: the bottle cap slideway (3) is made of stainless steel.
6. The bottle cap gasket absence detection device according to claim 1, wherein: the induction probe (123) is close to the front face of the bottle cap slideway (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321304511.3U CN219730493U (en) | 2023-05-26 | 2023-05-26 | Device for detecting missing of sealing gasket of bottle cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321304511.3U CN219730493U (en) | 2023-05-26 | 2023-05-26 | Device for detecting missing of sealing gasket of bottle cap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219730493U true CN219730493U (en) | 2023-09-22 |
Family
ID=88056333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321304511.3U Active CN219730493U (en) | 2023-05-26 | 2023-05-26 | Device for detecting missing of sealing gasket of bottle cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219730493U (en) |
-
2023
- 2023-05-26 CN CN202321304511.3U patent/CN219730493U/en active Active
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