CN219716660U - Silicon steel iron core sheet folding mechanism - Google Patents
Silicon steel iron core sheet folding mechanism Download PDFInfo
- Publication number
- CN219716660U CN219716660U CN202321342581.8U CN202321342581U CN219716660U CN 219716660 U CN219716660 U CN 219716660U CN 202321342581 U CN202321342581 U CN 202321342581U CN 219716660 U CN219716660 U CN 219716660U
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- plate
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- silicon steel
- servo motor
- steel sheet
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- 229910000976 Electrical steel Inorganic materials 0.000 title claims abstract description 64
- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 239000003973 paint Substances 0.000 claims abstract description 21
- 238000010422 painting Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The utility model discloses a silicon steel iron core sheet folding mechanism, and relates to the technical field of transformer iron core production; the automatic feeding device comprises a base, a top plate is fixed above the base, a mobile station is arranged at the top of the base, a frame is arranged on the mobile station, a lifting plate and a moving plate are arranged below the top plate in a left-right mode, a painting plate is arranged on the lifting plate, a material taking plate is arranged at the bottom of the moving plate, and a first electromagnet is fixed at the bottom of the material taking plate. The silicon steel sheet is taken down from the conveyor belt through the moving plate and the material taking plate and stacked on the frame, and the synchronous wheel is driven to rotate through the second servo motor, so that the synchronous belt drives the L-shaped plate to move around the silicon steel sheet, and the insulating paint is uniformly and fully sprayed on the silicon steel sheet, so that the silicon steel sheet is painted, the automatic painting operation can be performed when the stacking of the silicon steel sheets is completed, the production efficiency is improved, and the labor intensity of workers is also lightened.
Description
Technical Field
The utility model relates to the technical field of transformer core production, in particular to a silicon steel core sheet folding mechanism.
Background
The iron core is an important component of the transformer, is a mechanical framework of the whole transformer and can provide a magnetic loop, and the transformer iron core is generally formed by stacking silicon steel sheets after being manufactured into sheets, so that a device for stacking the silicon steel sheets is needed in the process of producing the iron core.
The transformer silicon steel sheet stacking table device with the prior art publication number of CN210272061U comprises a stacking station, wherein a linear moving mechanism is arranged at the bottom of the stacking station; a lifting mechanism is arranged on the bottom plate of the stacking station; the lifting plate is provided with a silicon steel sheet supporting rod which is perpendicular to the lifting plate, the side edge of the silicon steel sheet supporting rod is connected with a silicon steel sheet supporting block I, and the silicon steel sheet supporting rod and the silicon steel sheet supporting block I are in sliding connection with the lifting plate; and the second silicon steel sheet supporting block is arranged on the silicon steel sheet supporting rod and is in sliding connection with the silicon steel sheet supporting rod. The utility model has the advantages that: the lifting mechanism can drive the lifting plate on the lifting mechanism to lift along with the change of the stacking height of the iron cores; the silicon steel sheet can move transversely and longitudinally, and the size can be automatically adjusted to be suitable for stacking iron cores with different specifications; and after the lamination is finished, the iron core with the laminated finished core can be output outwards.
The device can stack the produced silicon steel sheets, but the follow-up insulating paint smearing personnel needs to be manually conducted, the time and the labor for manually smearing the insulating paint are consumed, the labor intensity of workers is enhanced, the workers need to rest after working for a long time, and the production efficiency is low.
Disclosure of Invention
The utility model provides a silicon steel core sheeting and folding mechanism, which drives an L-shaped plate to move around a silicon steel sheet through a second servo motor and a synchronous wheel, so that insulating paint is uniformly and fully sprayed on the silicon steel sheet, the silicon steel sheet is painted, the production efficiency is improved, and the labor intensity of workers is also reduced.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the silicon steel iron core sheeting and folding mechanism comprises a base, a top plate is fixed above the base, a movable table is arranged at the top of the base, a frame is arranged on the movable table, a lifting plate and a movable plate are arranged below the top plate in a left-right mode, a painting plate is arranged on the lifting plate, a material taking plate is arranged at the bottom of the movable plate, and a first electromagnet is fixed at the bottom of the material taking plate;
the movable tables are arranged in a linear manner, a conveyor belt is fixedly arranged at the rear side of the right side of the movable table at the top of the base, the movable plate is arranged above the conveyor belt, a first servo motor is fixedly arranged at the top of the top plate, a screw rod movably connected with the top plate is fixedly arranged at the output end of the first servo motor, a movable block is connected with the screw rod in a threaded manner, a first cylinder is fixedly arranged on the movable block, the first cylinder penetrates through a sliding groove formed in the top plate and is fixedly connected with the movable plate, a second cylinder is fixedly arranged at the top of the top plate, and the bottom end of the second cylinder penetrates through an opening formed in the top plate and is fixedly connected with the lifting plate;
the lifting plate is provided with an L-shaped plate, the painting plate is fixed on the inner side of the L-shaped plate, the top of the top plate is fixedly provided with a paint storage box, the painting plate is fixedly provided with a connecting pipe, and the connecting pipe penetrates through the top plate and is connected with the paint storage box;
the lifting plate is characterized in that a second electromagnet is fixed at the bottom of the lifting plate, a first groove is formed in the lifting plate around the peripheral side wall, synchronous wheels are movably connected to four corners of the groove, a synchronous belt is connected between the four synchronous wheels in a transmission mode, the L-shaped plate is fixed on the outer side of the synchronous belt, a second groove is formed in the first groove, a second servo motor is fixed in the second groove, and a gear is connected between the second servo motor and the adjacent synchronous wheels in a transmission mode.
Preferably, a third groove is formed in the bottom of the movable plate, a third air cylinder is fixed in the third groove, a third servo motor is fixed on the third air cylinder, an output shaft at the bottom of the third servo motor extends to the lower portion of the movable plate to be fixed with the rotary plate, and the material taking plate is fixed at the bottom of the rotary plate.
Preferably, a plurality of limiting rods are fixed on the mobile station, and through holes matched with the limiting rods are formed in the frame.
Preferably, the base top is fixed with first linear guide, the mobile station is fixed at first linear guide's slider top, the roof top is fixed with second linear guide, the movable block is fixed at second linear guide top, both sides all are fixed with third linear guide around the third recess, third servo motor and two third linear guide's slider fixed connection.
Preferably, the top of the lifting plate is fixed with a closed annular guide rail, and the L-shaped plate is fixedly connected with a sliding block of the closed annular guide rail.
Compared with the prior art, the utility model has the beneficial effects that: the silicon steel sheet is taken down from the conveyor belt through the moving plate and the material taking plate and stacked on the frame, and the synchronous wheel is driven to rotate through the second servo motor, so that the synchronous belt drives the L-shaped plate to move around the silicon steel sheet, and the insulating paint is uniformly and fully sprayed on the silicon steel sheet, so that the silicon steel sheet is painted, the automatic painting operation can be performed when the stacking of the silicon steel sheets is completed, the production efficiency is improved, and the labor intensity of workers is also lightened.
Drawings
FIG. 1 is a diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the structure of the present utility model;
FIG. 3 is a schematic side view of the present utility model;
FIG. 4 is an enlarged view of FIG. 2 at A;
fig. 5 is an enlarged view at B in fig. 2.
Reference numerals in the drawings: 1. a base; 2. a top plate; 3. a mobile station; 4. a frame; 5. a limit rod; 6. a painted panel; 7. an L-shaped plate; 8. a first servo motor; 9. a second cylinder; 10. a lifting plate; 11. a paint storage box; 12. a screw; 13. a first cylinder; 14. a movable block; 15. a conveyor belt; 16. a material taking plate; 17. a rotating plate; 18. a third servo motor; 19. a third cylinder; 20. a moving plate; 21. a synchronizing wheel; 22. a second servo motor; 23. a gear.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the present utility model provides a technical solution: the silicon steel iron core sheeting and folding mechanism comprises a base 1, wherein a top plate 2 is fixed above the base 1, a movable table 3 is arranged at the top of the base 1, a frame 4 is arranged on the movable table 3, a lifting plate 10 and a movable plate 20 which are arranged left and right are arranged below the top plate 2, a painting plate 6 is arranged on the lifting plate 10, a material taking plate 16 is arranged at the bottom of the movable plate 20, and a first electromagnet is fixed at the bottom of the material taking plate 16;
the movable tables 3 are arranged in a linear manner, a conveyor belt 15 is fixedly arranged at the rear side of the right side of the movable table 3 on the top of the base 1, a movable plate 20 is arranged above the conveyor belt 15, a first servo motor 8 is fixedly arranged at the top of the top plate 2, a screw rod 12 movably connected with the top plate 2 is fixedly arranged at the output end of the first servo motor 8, a movable block 14 is connected with the screw rod 12 in a threaded manner, a first cylinder 13 is fixedly arranged on the movable block 14, the first cylinder 13 penetrates through a sliding groove formed in the top plate 2 and is fixedly connected with the movable plate 20, a second cylinder 9 is fixedly arranged at the top of the top plate 2, and the bottom end of the second cylinder 9 penetrates through an opening formed in the top plate 2 and is fixedly connected with the lifting plate 10;
a plurality of limiting rods 5 are fixed on the moving table 3, through holes matched with the limiting rods 5 are formed in the frame 4, and when the silicon steel sheets are stacked, the limiting rods 5 are inserted into the holes formed in advance in the silicon steel sheets, so that the silicon steel sheets are limited, and the vertical dislocation of the silicon steel sheets during stacking is avoided;
a third groove is formed in the bottom of the movable plate 20, a third air cylinder 19 is fixed in the third groove, a third servo motor 18 is fixed on the third air cylinder 19, an output shaft at the bottom of the third servo motor 18 extends to the lower part of the movable plate 20 and is fixedly provided with a rotary plate 17, the material taking plate 16 is fixed at the bottom of the rotary plate 17, the rotary plate 17 is driven to rotate through the third servo motor 18, the third servo motor 18 is pushed to move through the third air cylinder 19, the position of the rotary plate 17 is changed, and therefore the sucked silicon steel sheets are subjected to reversing and positioning so as to stack the silicon steel sheets at different positions in different directions;
the lifting plate 10 is provided with an L-shaped plate 7, the painting plate 6 is fixed on the inner side of the L-shaped plate 7, the top of the top plate 2 is fixed with a paint storage box 11, the painting plate 6 is fixed with a connecting pipe, the connecting pipe penetrates through the top plate 2 and is connected with the paint storage box 11, one end of the connecting pipe connected with the painting plate 6 is provided with a paint pump fixed with the L-shaped plate 7, the painting plate 6 is provided with a cavity, the connecting pipe is communicated with the cavity, and one side of the painting plate 6, which is close to the frame 4, is provided with a spraying opening communicated with the cavity;
the bottom of the lifting plate 10 is fixedly provided with a second electromagnet, the lifting plate 10 is provided with a first groove around the peripheral side wall, four corners of the groove are movably connected with synchronous wheels 21, a synchronous belt is connected between the four synchronous wheels 21 in a transmission manner, an L-shaped plate 7 is fixed on the outer side of the synchronous belt, a second groove is arranged in the first groove, a second servo motor 22 is fixed in the second groove, a gear 23 is connected between the second servo motor 22 and the adjacent synchronous wheels 21 in a transmission manner, and the output shaft of the second servo motor 22 and the adjacent synchronous wheels 21 are respectively fixedly provided with a gear 23, and the two gears 23 are meshed;
the top of the base 1 is fixed with a first linear guide rail, the mobile station 3 is fixed at the top of a sliding block of the first linear guide rail, the top of the top plate 2 is fixed with a second linear guide rail, the movable block 14 is fixed at the top of the second linear guide rail, the front side and the rear side of a third groove are both fixed with third linear guide rails, a third servo motor 18 is fixedly connected with the sliding blocks of the two third linear guide rails, and supports the mobile station 3, the movable block 14 and the third servo motor 18 to move smoothly;
the top of the lifting plate 10 is fixedly provided with a closed annular guide rail, the L-shaped plate 7 is fixedly connected with a sliding block of the closed annular guide rail, a support is provided for the movement of the L-shaped plate 7 and the painting plate 6, the L-shaped plate 7 and the painting plate are enabled to move around the stacked silicon steel sheets, and the insulating paint is uniformly and fully sprayed on the silicon steel sheets.
Working principle: when in use, the device is connected with an external power supply, the conveyor belt 15 is connected with a discharging device of the silicon steel sheet, the frame 4 is placed on the movable table 3, the movable table 3 is moved below the lifting plate 10, at the moment, the second air cylinder 9 is started to enable the lifting plate 10 to descend, the second electromagnet is electrified, the second electromagnet sucks the upper frame 4 and enables the upper frame 4 to ascend along with the lifting plate 10, then the conveyor belt 15 is started, the conveyor belt 15 conveys the discharged silicon steel sheet below the movable plate 20, the first air cylinder 13 is started to enable the movable plate 20 to descend, the first electromagnet is in contact with the silicon steel sheet, the first electromagnet is conducted to generate magnetic force to suck the silicon steel sheet, then the first air cylinder 13 enables the movable plate 20 to drive the silicon steel sheet to ascend, at the moment, the first servo motor 8 is started to drive the screw 12 to rotate, and the movable block 14 is driven to move the silicon steel sheet to above the movable table 3, the first cylinder 13 drives the moving plate 20 to move downwards to drive the silicon steel sheet to move downwards, the first electromagnet is closed, the silicon steel sheet is put down, then the material taking and placing operation of the silicon steel sheet is repeated for a plurality of times, the silicon steel sheet is stacked, meanwhile, the third servo motor 18 is started to drive the rotating plate 17 to rotate 90 degrees, so that the placing position of the silicon steel sheet can be changed, when the silicon steel sheet is placed, the lifting plate 10 is lowered again, the second electromagnet is powered off, the upper frame 4 is loosened to be placed on the stacked silicon steel sheet, the paint pump can convey insulating paint in the paint storage tank 11 into the paint plate 6 and spray the paint on the silicon steel sheet, meanwhile, the second servo motor 22 drives the synchronous wheel 21 to rotate, so that the synchronous belt drives the L-shaped plate 7 to move around the lifting plate 10, the paint plate 6 moves around the silicon steel sheet, the insulating paint is uniformly and fully sprayed on the silicon steel sheet, and then the moving table 3 is moved out from the lower part of the lifting plate 10, and taking down the silicon steel sheets and the frame 4 together to finish the stacking of the silicon steel sheets.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. Silicon steel iron core is a slice and is folded mechanism, including base (1), its characterized in that: a top plate (2) is fixed above the base (1), a mobile station (3) is arranged at the top of the base (1), a frame (4) is arranged on the mobile station (3), a lifting plate (10) and a mobile plate (20) which are arranged left and right are arranged below the top plate (2), a painting plate (6) is arranged on the lifting plate (10), a material taking plate (16) is arranged at the bottom of the mobile plate (20), and a first electromagnet is fixed at the bottom of the material taking plate (16);
the mobile station (3) is provided with a plurality of mobile stations (3), the mobile stations (3) are in linear arrangement, a conveyor belt (15) is fixedly arranged at the rear side of the right side of the mobile station (3) on the top of the base (1), the mobile plate (20) is arranged above the conveyor belt (15), a first servo motor (8) is fixedly arranged at the top of the top plate (2), a screw rod (12) movably connected with the top plate (2) is fixedly arranged at the output end of the first servo motor (8), a movable block (14) is in threaded connection with the screw rod (12), a first cylinder (13) is fixedly arranged on the movable block (14), the first cylinder (13) penetrates through a chute formed in the top plate (2) and is fixedly connected with the mobile plate (20), a second cylinder (9) is fixedly arranged at the top of the top plate (2), and the bottom end of the second cylinder (9) penetrates through an opening formed in the top plate (2) and is fixedly connected with the lifting plate (10);
an L-shaped plate (7) is arranged on the lifting plate (10), the painting plate (6) is fixed on the inner side of the L-shaped plate (7), a paint storage box (11) is fixed on the top of the top plate (2), a connecting pipe is fixed on the painting plate (6), and the connecting pipe penetrates through the top plate (2) and is connected with the paint storage box (11);
the lifting plate (10) bottom is fixed with the second electro-magnet, first recess has been seted up around the lateral wall on lifting plate (10), equal swing joint in four corners department of recess has synchronizing wheel (21), and the transmission is connected with the hold-in range between four synchronizing wheel (21), L shaped plate (7) are fixed in the hold-in range outside, the second recess has been seted up in the first recess, second recess internal fixation has second servo motor (22), the transmission is connected with gear (23) between second servo motor (22) and the adjacent synchronizing wheel (21).
2. The silicon steel core sheeting and folding mechanism as set forth in claim 1, wherein: the third groove is formed in the bottom of the movable plate (20), a third air cylinder (19) is fixed in the third groove, a third servo motor (18) is fixed on the third air cylinder (19), an output shaft at the bottom of the third servo motor (18) extends to the lower portion of the movable plate (20) to be fixed with the rotary plate (17), and the material taking plate (16) is fixed at the bottom of the rotary plate (17).
3. The silicon steel core sheeting and folding mechanism as set forth in claim 1, wherein: a plurality of limiting rods (5) are fixed on the mobile station (3), and through holes matched with the limiting rods (5) are formed in the frame (4).
4. A silicon steel core sheeting and folding mechanism as claimed in claim 2, wherein: the base (1) top is fixed with first linear guide, mobile station (3) is fixed at first linear guide's slider top, roof (2) top is fixed with second linear guide, movable block (14) are fixed at second linear guide top, both sides all are fixed with third linear guide around the third recess, third servo motor (18) and two third linear guide's slider fixed connection.
5. The silicon steel core sheeting and folding mechanism as set forth in claim 1, wherein: the top of the lifting plate (10) is fixedly provided with a closed annular guide rail, and the L-shaped plate (7) is fixedly connected with a sliding block of the closed annular guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321342581.8U CN219716660U (en) | 2023-05-30 | 2023-05-30 | Silicon steel iron core sheet folding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321342581.8U CN219716660U (en) | 2023-05-30 | 2023-05-30 | Silicon steel iron core sheet folding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219716660U true CN219716660U (en) | 2023-09-19 |
Family
ID=88005540
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321342581.8U Active CN219716660U (en) | 2023-05-30 | 2023-05-30 | Silicon steel iron core sheet folding mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219716660U (en) |
-
2023
- 2023-05-30 CN CN202321342581.8U patent/CN219716660U/en active Active
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