CN219706071U - Tectorial membrane slitter - Google Patents
Tectorial membrane slitter Download PDFInfo
- Publication number
- CN219706071U CN219706071U CN202321004779.5U CN202321004779U CN219706071U CN 219706071 U CN219706071 U CN 219706071U CN 202321004779 U CN202321004779 U CN 202321004779U CN 219706071 U CN219706071 U CN 219706071U
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- CN
- China
- Prior art keywords
- slitting
- laminating
- unreeling
- installation seat
- circular cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 210000002489 tectorial membrane Anatomy 0.000 title claims description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000010030 laminating Methods 0.000 claims abstract description 28
- 238000009966 trimming Methods 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims abstract description 21
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 29
- 239000002184 metal Substances 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 239000007888 film coating Substances 0.000 description 8
- 238000009501 film coating Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 4
- 239000012528 membrane Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Landscapes
- Nonmetal Cutting Devices (AREA)
Abstract
The utility model belongs to the technical field of laminated metal plate production lines, and relates to a laminated longitudinal cutting all-in-one machine, which comprises a frame of an integrated structure, wherein the frame comprises a base, an unreeling installation seat, a laminated installation seat and a longitudinal cutting installation seat which are sequentially arranged along the conveying direction of a plate, an unreeling mechanism is arranged on the unreeling installation seat, a power device is arranged on the laminated installation seat to drive an upper press roller and a lower press roller which rotate in opposite directions, a longitudinal cutting mechanism is arranged on the longitudinal cutting installation seat, the longitudinal cutting mechanism comprises two groups of edge cutting mechanisms distributed left and right and two groups of edge trimming mechanisms distributed left and right, the edge cutting mechanism comprises an upper circular cutter and a lower circular cutter which are driven by a power device to rotate in opposite directions, and the edge trimming mechanism comprises a scraper with an inward cutting edge. The laminating and slitting integrated machine provided by the utility model adopts the two-in-one machine set to carry out laminating and slitting, so that the space occupation is saved, and meanwhile, the energy conservation and the cost reduction can be realized.
Description
Technical Field
The utility model belongs to the technical field of laminated metal plate production lines, and relates to a laminated longitudinal cutting integrated machine.
Background
The coated metal plate is a plate with very wide application. In the production line of the coated metal sheet, coating and slitting are two indispensable processes. The film coating process is completed by using a film coating machine set, a metal plate and a film are pulled through the film coating machine set, and the film is pressed on the surface of the metal plate by using a pressing roller in the film coating machine set; the slitting process is completed by using a slitting machine set, the coated metal plate with the coated film is pulled through the slitting machine set, and the slitting machine set cuts out the edge of the coated metal plate for trimming. In the prior art, the film coating and the longitudinal cutting are two independent units, so that not only occupy excessive space, but also the operation is inconvenient and the film coating trimming is not timely caused by long trimming distance after film coating.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a laminating and slitting integrated machine, which adopts a two-in-one machine set to carry out laminating and slitting, saves space occupation and simultaneously can save energy and reduce cost.
In order to solve the technical problems, the aim of the utility model is realized by the following technical scheme:
the utility model provides a tectorial membrane slitting all-in-one, includes the frame of integral type structure, the frame includes the base and sets gradually unreels mount pad, tectorial membrane mount pad and slitting mount pad along panel direction of delivery, unreel and be provided with unwinding mechanism on the mount pad, be provided with power device drive pivoted upward compression roller and lower compression roller in opposite directions on the tectorial membrane mount pad, be provided with slitting mechanism on the slitting mount pad, slitting mechanism includes two sets of side cut mechanism and two sets of trimming mechanism of controlling the distribution of controlling, the side cut mechanism includes power device drive pivoted upward circular cutter and lower circular cutter in opposite directions, the trimming mechanism includes the scraper that the blade set up to the inboard.
In the above-mentioned tectorial membrane slitter, unreeling mechanism includes two membrane reels that set up side by side, the both ends of membrane reel are detachable respectively to be fixed on the reel seat, the reel seat slides and sets up on unreeling mount pad. Further, the longitudinal position of the winding drum seat on the unreeling installation seat is adjusted through a hand wheel and a screw mechanism.
In the film laminating and slitting integrated machine, two unreeling mechanisms are arranged, namely an upper film unreeling mechanism and a lower film unreeling mechanism.
In the laminating slitter, the lower press roller is fixedly arranged in the laminating installation seat, the upper press roller is slidably arranged in the laminating installation seat along the vertical direction, and a pair of cylinders for driving the upper press roller to vertically move are arranged above the laminating installation seat. Further, the cylinder is fixed at the upper end of the tectorial membrane mount pad, and the piston rod of the cylinder is vertically downwards arranged and fixedly connected with the upper compression roller.
In the laminating and slitting integrated machine, the slitting base is arranged on the slitting mounting seat in a sliding manner along the longitudinal direction, the slitting main support is arranged on the slitting base, the slitting auxiliary support is arranged on one side of the slitting main support, the trimming mechanism is arranged on the slitting main support, and the trimming mechanism is arranged on the slitting auxiliary support. Further, the longitudinal cutting base adjusts the longitudinal position of the longitudinal cutting base on the longitudinal cutting installation seat through a hand wheel and a screw mechanism.
In the film laminating and slitting integrated machine, the upper circular cutter is driven by a first motor, the lower circular cutter is driven by a second motor, the first motor and the second motor are fixed on the slitting main support, and the axis of the upper circular cutter is positioned at the front side of the axis of the lower circular cutter. Further, the first motor and the second motor are arranged on the other side of the longitudinal cutting auxiliary support, and the upper circular cutter and the lower circular cutter are respectively arranged on motor shafts of the first motor and the second motor.
In the laminating and slitting integrated machine, the slitting auxiliary support is provided with a scraper knife holder, and the scraper is obliquely fixed on the scraper knife holder.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model provides a laminating and slitting integrated machine, which completes the procedures of laminating, trimming and trimming burrs at one time when a film and a metal plate are pulled to pass through. By combining two independent units into the same unit, the utility model greatly reduces the space occupied by equipment and is convenient for personnel to operate. Meanwhile, two working procedures are concentrated on one machine set, so that the trimming distance after film coating is shortened, the trimming quality can be further improved, the generation of stub bars and tails is reduced, and the purposes of energy conservation and cost reduction are achieved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
reference numerals: 1. a base; 2. unreeling the mounting seat; 3. a film-coated mounting seat; 4. longitudinally cutting the mounting seat; 5. an upper press roll; 6. a lower press roll; 7. a circular cutter is arranged on the upper part; 8. a lower circular cutter; 9. a scraper; 10. a film roll; 11. a reel seat; 12. a cylinder; 13. longitudinally cutting a base; 14. slitting the main support; 15. longitudinally cutting the auxiliary bracket; 16. a first motor; 17. a second motor; 18. a scraper knife holder.
Detailed Description
The utility model is further described in the following by way of specific embodiments with reference to the accompanying drawings, in which reference is made to fig. 1:
the utility model provides a tectorial membrane slitting all-in-one, includes the frame of integral type structure, the frame includes base 1 and unreels mount pad 2, tectorial membrane mount pad 3 and slitting mount pad 4 that set gradually along panel direction of delivery, be provided with unreel mechanism on unreeling mount pad 2, be provided with power device drive pivoted upward compression roller 5 and lower compression roller 6 in opposite directions on the tectorial membrane mount pad 3, be provided with slitting mechanism on the slitting mount pad 4, slitting mechanism includes two sets of side cut mechanism and two sets of trimming mechanism of controlling the distribution of controlling, the side cut mechanism includes power device drive pivoted upward circular cutter 7 and down circular cutter 8 in opposite directions, the trimming mechanism includes the scraper 9 that the blade set up to the inboard.
When the film slitting machine is in operation, a substrate produced by an upstream process and a film discharged by an unreeling mechanism pass through the film slitting machine at the same time, when the film slitting machine passes through the film laminating mechanism, the upper pressing roller 5 and the lower pressing roller 6 press the film onto the substrate to form a film-coated metal plate, when the film-coated metal plate passes through the trimming mechanism, the left and right redundant rim charge is cut off by the upper circular cutter 7 and the lower circular cutter 8, and when the film-coated metal plate further passes through the trimming mechanism, the rim charge is trimmed by the scraper 9 so as to eliminate burrs generated during trimming.
The unreeling mechanism comprises two film reels 10 which are arranged side by side, two ends of each film reel 10 are detachably fixed on a reel seat 11, and the reel seats 11 are slidably arranged on the unreeling installation seat 2. Further, the longitudinal position of the winding drum seat 11 on the unreeling mounting seat 2 is adjusted through a hand wheel and a screw mechanism. By adjusting the longitudinal position of the spool seat 11, the film spools 10 with different specifications can be applied, two groups of film spools 10 are used for one time when in use, and the film spools 10 with different specifications can be replaced without stopping.
The two unreeling mechanisms are respectively an upper film unreeling mechanism and a lower film unreeling mechanism. When the substrate is coated on two sides, the upper film unreeling mechanism and the lower film unreeling mechanism can be used simultaneously, and when the substrate is coated on one side, the upper film unreeling mechanism works independently.
The lower pressing roller 6 is fixedly arranged in the laminating installation seat 3, the upper pressing roller 5 is slidably arranged in the laminating installation seat 3 along the vertical direction, and a pair of air cylinders 12 for driving the upper pressing roller 5 to vertically move are arranged above the laminating installation seat 3. Further, the air cylinder 12 is fixed at the upper end of the laminating installation seat 3, and a piston rod of the air cylinder 12 is vertically arranged downwards and fixedly connected with the upper press roller 5. The interval between the upper press roller 5 and the lower press roller 6 can be adjusted by adjusting the upper press roller 5 through the air cylinder 12 so as to adapt to the coated metal plates with different specifications.
The longitudinal cutting mounting seat 4 is provided with a longitudinal cutting base 13 in a sliding manner along the longitudinal direction, the longitudinal cutting base 13 is provided with a longitudinal cutting main support 14, one side of the longitudinal cutting main support 14 is provided with a longitudinal cutting auxiliary support 15, the edge cutting mechanism is arranged on the longitudinal cutting main support 14, and the edge trimming mechanism is arranged on the longitudinal cutting auxiliary support 15. Further, the longitudinal cutting base 13 is adjusted in longitudinal position on the longitudinal cutting installation seat 4 through a hand wheel and a screw mechanism. By adjusting the slitting base 13, the longitudinal positions of the upper circular cutter 7 and the lower circular cutter 8 can be changed to fit the film coated metal plates of different widths.
Further, the upper circular cutter 7 is driven by a first motor 16, the lower circular cutter 8 is driven by a second motor 17, the first motor 16 and the second motor 17 are fixed on the slitting main bracket 14, and the axis of the upper circular cutter 7 is positioned at the front side of the axis of the lower circular cutter 8. Further, the first motor 16 and the second motor 17 are disposed on the opposite sides of the longitudinal cutting sub-frame 15, and the upper circular cutter 7 and the lower circular cutter 8 are respectively mounted on motor shafts of the first motor 16 and the second motor 17.
For better trimming burrs, the slitting auxiliary bracket 15 is provided with a scraper blade holder 18, and the scraper 9 is obliquely fixed on the scraper blade holder 18.
The above embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model in this way, therefore: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.
Claims (7)
1. The utility model provides a tectorial membrane slitting all-in-one, its characterized in that, includes the frame of integral type structure, the frame includes base (1) and along panel direction of delivery setting gradually unreel mount pad (2), tectorial membrane mount pad (3) and slitting mount pad (4), be provided with unreeling mechanism on unreeling mount pad (2), be provided with power device drive pivoted upward compression roller (5) and lower compression roller (6) in opposite directions on tectorial membrane mount pad (3), be provided with slitting mechanism on slitting mount pad (4), slitting mechanism includes two sets of side cut mechanism and two sets of side cut mechanism of controlling the distribution of controlling, side cut mechanism includes power device drive pivoted upward circular cutter (7) and lower circular cutter (8) in opposite directions, the side cut mechanism includes scraper (9) that the blade set up to inboard.
2. The laminating and slitting integrated machine according to claim 1, wherein the unreeling mechanism comprises two film reels (10) arranged side by side, two ends of each film reel (10) are detachably fixed on a reel seat (11), and the reel seats (11) are slidably arranged on the unreeling installation seat (2).
3. The laminating and slitting integrated machine according to claim 1, wherein two unreeling mechanisms are provided, namely an upper film unreeling mechanism and a lower film unreeling mechanism.
4. The laminating and slitting integrated machine according to claim 1, wherein the lower press roller (6) is fixedly arranged in the laminating installation seat (3), the upper press roller (5) is slidably arranged in the laminating installation seat (3) along the vertical direction, and a pair of air cylinders (12) for driving the upper press roller (5) to vertically move are arranged above the laminating installation seat (3).
5. The laminating and slitting integrated machine according to claim 1, wherein a slitting base (13) is arranged on the slitting mounting seat (4) in a sliding manner along a longitudinal direction, a slitting main support (14) is arranged on the slitting base (13), a slitting auxiliary support (15) is arranged on one side of the slitting main support (14), the trimming mechanism is arranged on the slitting main support (14), and the trimming mechanism is arranged on the slitting auxiliary support (15).
6. A laminating slitting integrated machine according to claim 5, wherein the upper circular cutter (7) is driven by a first motor (16), the lower circular cutter (8) is driven by a second motor (17), the first motor (16) and the second motor (17) are fixed on a slitting main frame (14), and the axis of the upper circular cutter (7) is located on the front side of the axis of the lower circular cutter (8).
7. The laminating and slitting integrated machine according to claim 5, wherein the slitting auxiliary bracket (15) is provided with a scraper blade holder (18), and the scraper (9) is obliquely fixed on the scraper blade holder (18).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321004779.5U CN219706071U (en) | 2023-04-26 | 2023-04-26 | Tectorial membrane slitter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321004779.5U CN219706071U (en) | 2023-04-26 | 2023-04-26 | Tectorial membrane slitter |
Publications (1)
Publication Number | Publication Date |
---|---|
CN219706071U true CN219706071U (en) | 2023-09-19 |
Family
ID=87980883
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321004779.5U Active CN219706071U (en) | 2023-04-26 | 2023-04-26 | Tectorial membrane slitter |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN219706071U (en) |
-
2023
- 2023-04-26 CN CN202321004779.5U patent/CN219706071U/en active Active
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