CN219705325U - Material arranging device of film calender - Google Patents
Material arranging device of film calender Download PDFInfo
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- CN219705325U CN219705325U CN202320177153.8U CN202320177153U CN219705325U CN 219705325 U CN219705325 U CN 219705325U CN 202320177153 U CN202320177153 U CN 202320177153U CN 219705325 U CN219705325 U CN 219705325U
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- frame
- film
- roller
- cutting wheel
- guide
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- 239000000463 material Substances 0.000 title claims abstract description 104
- 238000005520 cutting process Methods 0.000 claims abstract description 47
- 239000002699 waste material Substances 0.000 claims abstract description 39
- 210000002421 cell wall Anatomy 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 239000002120 nanofilm Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to a material arranging device of a film calender, which belongs to the field of film processing and comprises a frame; the conveying roller is arranged on the frame and used for conveying the film; the cutting wheel is arranged on the frame and used for cutting the film conveyed by the conveying roller, the cut film is divided into a material and waste, and the cutting direction of the cutting wheel is consistent with the conveying direction of the film; the first material receiving roller is arranged on the frame, is positioned at one end of the cutting wheel far away from the conveying roller and is used for receiving the integrated materials; the second receiving roller is arranged on the frame and is positioned at one end of the cutting wheel far away from the conveying roller and used for collecting waste; the first guide plate is arranged on the frame and positioned between the first receiving roller and the cutting wheel, and the formed materials and the waste materials are positioned on two sides of the first guide plate; the first clamping groove is formed in the first guide plate, is formed in the conveying direction of the film, and penetrates through the first clamping groove and slides with the groove wall of the first clamping groove. The utility model has the effect of improving the flatness of the film.
Description
Technical Field
The utility model relates to the field of film processing, in particular to a monolith device of a film calender.
Background
With the rapid development of the nano technology in the fields of microelectronic technology, new energy and the like, the polymer nano film material is widely applied. The calender is a film product which is formed by pressing and stretching materials such as rubber or plastic into a certain thickness and surface shape at a certain temperature, and is generally formed by arranging two or more rollers according to a certain form.
At present, when the film is produced, the film needs to be subjected to edge cutting treatment, and the film is cut to the size of industry according to the requirements of users. The device for slitting the film comprises a supporting roller, a cutting wheel and a machine tool. The supporting roller is rotatably arranged on the machine tool, drives the film to advance, and the cutting wheel cuts the film. The cut film is continuously conveyed forwards, and a material receiving roller for receiving the film is arranged on the machine tool.
In the related art, after the film is cut, the film is easily pulled and deformed in the process of being fed, and wrinkles and unbent occur in the process of being conveyed, so the inventor considers that the defect of low flatness of the film exists.
Disclosure of Invention
In order to improve the flatness of a film, the utility model provides a monolith device of a film calender.
The utility model provides a material arranging device of a film calender, which adopts the following technical scheme:
a material arranging device of a film calender comprises a frame;
the conveying roller is arranged on the frame and used for conveying the film;
the cutting wheel is arranged on the frame and used for cutting the film conveyed by the conveying roller, the cut film is divided into a material and waste, and the cutting direction of the cutting wheel is consistent with the conveying direction of the film;
the first receiving roller is arranged on the frame, is positioned at one end of the cutting wheel away from the conveying roller and is used for receiving the integrated materials;
the second receiving roller is arranged on the frame and is positioned at one end of the cutting wheel away from the conveying roller and used for collecting waste;
the first guide plate is arranged on the frame, is positioned between the first receiving roller and the cutting wheel, and is used for forming materials and waste materials;
the first clamping groove is formed in the first guide plate, is formed in the conveying direction of the film, and penetrates through the first clamping groove and slides with the groove wall of the first clamping groove.
Through adopting above-mentioned technical scheme, the cutting wheel cuts the film, divide into material and waste material with the film, and first deflector separates material and waste material, and first draw-in groove plays the guide effect to the material, and the material gets into next process along the direction of seting up of first draw-in groove, reduces the material and waste material and separates untimely production adhesion and lead to the condition that the fold appears in the material. Meanwhile, the first guide plate guides the formed material, so that when the formed material moves towards the first material receiving roller, the formed material is stable in orientation, the possibility of deviation is reduced, and the flatness of the film during material receiving is improved. The second material receiving roller collects the waste materials, and the waste materials are recycled, so that the material waste is reduced. The waste is collected and treated in time, the possibility of influencing the finished material is reduced, the effect of separating the finished material from the waste by the first guide plate is improved, the possibility of influencing the finished material by the waste is reduced, and the flatness of the finished material during collection is improved.
Preferably, a second guide plate is arranged on the first guide plate, the second guide plate is located on one side, away from the cutting wheel, of the first guide plate, the second guide plate faces towards the direction of the second receiving roller, a guide groove is formed in the second guide plate, and waste materials slide with the groove wall of the guide groove.
Through adopting above-mentioned technical scheme, after first deflector separates waste material and adult material, the waste material penetrates in the guide way, and the guide way is with waste material direction second receipts material roller department. The guide way assists the waste material to change direction for the waste material can separate with the finished product, reduces waste material and finished product and separates untimely, leads to the finished product to receive the condition of interference at the in-process of receiving the material. Thus improving the flatness when collecting the integrated material.
Preferably, a first limiting rod is arranged on the frame, the first limiting rod is located above the frame and between the first guide plate and the first receiving roller, the formed material passes through the first limiting rod and the frame, and the formed material simultaneously slides and rubs with the first limiting rod and the frame.
Through adopting above-mentioned technical scheme, when the orientation motion of adult material towards first receipts material roller, at first will pass through first gag lever post department, first gag lever post carries out flattening treatment to the adult material, improves the roughness of adult material.
Preferably, one surface of the first limiting rod facing the frame is an inclined surface, and one surface of the inclined surface, far away from the cutting wheel, is close to the frame.
Through adopting above-mentioned technical scheme, the clearance of first gag lever post and frame contracts towards the direction of first receipts material roller, consequently is convenient for become the material and enters into between first gag lever post and the frame. The fold of the finished material can smoothly enter the first limiting rod, so that the problem that the subsequent flatness of the finished material is affected due to the fact that the gap between the first limiting rod and the frame is too low is solved. Therefore, the inclined plane is smoother when the finished material enters the first limiting rod, the uneven part of the finished material is flattened gradually by the inclined plane, the effect of flattening the finished material is improved, and the flatness of the finished material is improved.
Preferably, the rack is provided with a mounting seat, a screw rod is arranged on the mounting seat in a penetrating manner, a rotating motor for driving the screw rod to rotate is arranged on the mounting seat, a sliding block is arranged on the screw rod and is in threaded connection with the screw rod, and the sliding block is used for flattening and forming materials.
Through adopting above-mentioned technical scheme, rotate the motor and rotate, drive the screw rod and take place to rotate, and then drive the slider and rotate, the slider flattens the finished product. And the flatness of the finished material is improved.
Preferably, a plurality of guide rollers are arranged on the frame, and the guide rollers are located between the sliding blocks and the first material receiving rollers.
By adopting the technical scheme, the plurality of guide rollers play a role in guiding and stretching the finished material, so that the possibility of wrinkling the finished material is reduced, and the flatness of the finished material is improved.
Preferably, baffles are arranged at two ends of the plurality of guide rollers in the length direction, and the baffles are used for limiting the formed materials.
Through adopting above-mentioned technical scheme, the baffle protects the side of finished product, reduces the finished product after the cutting and receives the material when receiving, and the edge receives the collision, leads to the possibility that the roughness reduces.
Preferably, the guide roller surface is provided with a rubber layer.
By adopting the technical scheme, the friction force between the material and the finished product is increased, the stretching effect on the finished product is improved, and the flatness of the finished product is further improved.
In summary, the present utility model includes at least one of the following beneficial technical effects:
1. by arranging the first guide plate, the effects of separating the finished material from the waste material, reducing the possibility of influencing the finished material by the waste material, reducing the possibility of adhesion of the finished material and the waste material and improving the flatness of the finished material can be achieved;
2. by arranging the first limiting rod, the effect of flattening the folds on the finished material and improving the flatness of the finished material can be achieved;
3. through setting up the guide roller, can play the tensile expansion of becoming the material, promote the effect of the roughness of becoming the material.
Drawings
FIG. 1 is a schematic view of the overall structure of a monolith device of a film calender in an embodiment of the present utility model.
Fig. 2 is an enlarged schematic view of the portion a in fig. 1.
Fig. 3 is a schematic view of a structure for embodying a guide roller in an embodiment of the present utility model.
Reference numerals illustrate: 1. a frame; 11. a guide roller; 111. a rubber layer; 12. a baffle; 2. a conveying roller; 3. a cutting wheel; 4. a first receiving roller; 5. a second receiving roller; 6. a first guide plate; 61. a first clamping groove; 62. a second guide plate; 63. a guide groove; 7. a first stop lever; 8. a mounting base; 81. a screw; 82. a rotating motor; 83. a sliding block.
Detailed Description
The utility model is described in further detail below with reference to fig. 1-3.
The embodiment of the utility model discloses a monolith device of a film calender. Referring to fig. 1 and 2, a monolith device of a film calender includes a frame 1 and a transfer roller 2 disposed on the frame 1, the transfer roller 2 transfers a pressed film to a next process, a cutting wheel 3 is disposed on the frame 1, the cutting wheel 3 is disposed at both sides of the length direction of the transfer roller 2, cuts the film, divides the cut film into a material and a waste material, and a cutting direction of the cutting wheel 3 is consistent with a film transferring direction. Be provided with first deflector 6 on frame 1, first deflector 6 is located the one side that cutting wheel 3 kept away from transfer roller 2, and is located transfer roller 2 length direction's both sides, and first deflector 6 separates the finished product after cutting with the waste material, reduces after the cutting waste material and the finished product untimely, and waste material and finished product adhere, lead to the possibility that the finished product roughness reduces. The first guide plate 6 is provided with a first clamping groove 61, the first clamping groove 61 is formed along the length direction of the first guide plate 6, the formed material is arranged in the first clamping groove 61 in a penetrating mode, sliding friction is generated between the formed material and the groove wall of the first clamping groove 61, and the first clamping groove 61 guides the conveying direction of the formed material. Be provided with first receipts material roller 4 and second receipts material roller 5 on the frame 1, first receipts material roller 4 is used for collecting the integrated material, and second receipts material roller 5 is used for collecting the waste material, will collect in time through the waste material of first deflector 6, reduces the possibility that the waste material is piled up and is produced the influence to the finished product, improves the roughness of finished product.
Referring to fig. 2 and 3, a second guide plate 62 is arranged on one side, away from the forming material, of the first guide plate 6 and away from the cutting wheel 3, a guide groove 63 is formed in the second guide plate 62, waste material passes through the guide groove 63, one end, away from the cutting wheel 3, of the guide groove 63 is arranged towards the bottom of the frame 1, the second material receiving roller 5 is located at the lower end position of the frame 1, and therefore the guide groove 63 guides the waste material to the bottom of the frame 1 and is received by the second material receiving roller 5. The second guide plate 62 separates the scrap from the cut product, reducing the possibility of scrap accumulation and affecting the product.
Referring to fig. 3, a first limit rod 7 is provided on the frame 1, the first limit rod 7 is located on the frame 1 and is arranged in the same direction as the conveying roller 2, and the first limit rod 7 is located on one side of the cutting wheel 3 away from the conveying roller 2. The side of the first limiting rod 7 facing the frame 1 is provided with an inclined plane. The end of the bevel remote from the cutting wheel 3 is inclined towards the direction of the frame 1. Therefore, when the material passes through the first limiting rod 7 and the rack 1, the inclined surface contacts with the material to flatten the material, so that the stability of the material is improved. And because the inclined plane, so one side of first gag lever post 7 towards cutting wheel 3 is great apart from the clearance of frame 1, if the fold appears on the finished product, the great clearance is convenient for the finished product to enter into first gag lever post 7 below, and one side that cutting wheel 3 was kept away from to first gag lever post 7 gradually is close to towards frame 1, consequently when the finished product moves towards the direction of first receipts material roller 4, constantly flattens by first gag lever post 7, improves the roughness of finished product.
Referring to fig. 1 and 3, a mounting seat 8 is provided on a frame 1, a screw 81 is provided on the mounting seat 8, the screw 81 is rotatably connected with the mounting seat 8, and a rotation motor 82 for driving the screw 81 to rotate is provided on the mounting seat 8. The screw 81 is provided with a slider 83, and the slider 83 is screwed with the screw 81. The rotating motor 82 drives the screw rod 81 to rotate, the screw rod 81 drives the sliding block 83 to contact with the formed material along one end of the length direction of the screw rod 81, the bottom surface of the sliding block 83 is flattened, and the flatness of the formed material is further improved.
Referring to fig. 1 and 3, a plurality of guide rollers 11 are arranged on a frame 1, the surfaces of the guide rollers 11 are arranged on a rubber layer 111, the guide rollers 11 are all arranged in the same direction as a conveying roller 2, the guide rollers 11 are positioned between a sliding block 83 and a first receiving roller 4, and finished materials sequentially pass through the guide rollers 11, so that the guide rollers 11 play a role in guiding and stretching the finished materials, the possibility of wrinkling of the finished materials is further reduced, and the flatness of the finished materials is improved. The baffles 12 are arranged at the two ends of the length direction of the finished product, the baffles 12 protect the two sides of the finished product, the possibility that the cutting part of the finished product is knocked is reduced, and the flatness of the finished product is improved.
The implementation principle of the monolith device of the film calender of the embodiment of the utility model is as follows: the conveying roller 2 conveys the film to the cutting wheel 3, the cutting wheel 3 cuts the film, and the second receiving roller 5 collects the cut waste. The first limiting rod 7 flattens the cut material, the rotating motor 82 drives the screw 81 to rotate forwards and reversely continuously, and the sliding block 83 slides to flatten the material. The guide roller 11 stretches and spreads the finished material, improves the flatness of the finished material, and the first receiving roller 4 collects the finished material.
The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.
Claims (8)
1. A monolith device of a film calender, comprising:
a frame (1);
the conveying roller (2) is arranged on the frame (1) and is used for conveying the film;
the cutting wheel (3) is arranged on the frame (1) and used for cutting the film conveyed by the conveying roller (2), the cut film is divided into a material and waste, and the cutting direction of the cutting wheel (3) is consistent with the conveying direction of the film;
the first material receiving roller (4) is arranged on the frame (1) and is positioned at one end of the cutting wheel (3) away from the conveying roller (2) and is used for receiving the integrated material;
the second receiving roller (5) is arranged on the frame (1) and is positioned at one end of the cutting wheel (3) away from the conveying roller (2) and used for collecting waste;
the first guide plates (6) are arranged on the frame (1) and positioned between the first receiving roller (4) and the cutting wheel (3), and the formed materials and the waste materials are positioned on two sides of the first guide plates (6);
the first clamping groove (61) is formed in the first guide plate (6), is formed in the conveying direction of the film, penetrates through the first clamping groove (61), and slides with the groove wall of the first clamping groove (61).
2. The monolith device of a film calender according to claim 1, wherein: be provided with second deflector (62) on first deflector (6), second deflector (62) are located first deflector (6) are kept away from one side of cutting wheel (3), second deflector (62) orientation second receipts material roller (5) direction sets up, guide slot (63) have been seted up on second deflector (62), the waste material with the cell wall of guide slot (63) slides.
3. The monolith device of a film calender according to claim 1, wherein: be provided with first gag lever post (7) on frame (1), first gag lever post (7) are located frame (1) top, and are located first deflector (6) with between first receipts material roller (4), the adult follow first gag lever post (7) with pass through between frame (1), and the adult takes place to slide with first gag lever post (7) and frame (1) simultaneously and rubs.
4. A monolith device for a film calender according to claim 3, characterized in that: one surface of the first limiting rod (7) facing the frame (1) is an inclined surface, and one surface of the inclined surface, far away from the cutting wheel (3), is close to the frame (1).
5. The monolith device of a film calender according to claim 1, wherein: be provided with mount pad (8) on frame (1), wear to be equipped with screw rod (81) on mount pad (8), be provided with the drive on mount pad (8) screw rod (81) pivoted rotating motor (82), be provided with slider (83) on screw rod (81), slider (83) with screw rod (81) threaded connection, slider (83) are used for flattening the adult material.
6. The monolith device of a film calender according to claim 5, wherein: the machine frame (1) is provided with a plurality of guide rollers (11), and the guide rollers (11) are located between the sliding blocks (83) and the first material receiving rollers (4).
7. The monolith device of a film calender according to claim 6, wherein: baffle plates (12) are arranged at two ends of the plurality of guide rollers (11) in the length direction, and the baffle plates (12) are used for limiting the formed materials.
8. The monolith device of a film calender according to claim 6, wherein: the surface of the guide roller (11) is provided with a rubber layer (111).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320177153.8U CN219705325U (en) | 2023-02-10 | 2023-02-10 | Material arranging device of film calender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320177153.8U CN219705325U (en) | 2023-02-10 | 2023-02-10 | Material arranging device of film calender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219705325U true CN219705325U (en) | 2023-09-19 |
Family
ID=88005300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320177153.8U Active CN219705325U (en) | 2023-02-10 | 2023-02-10 | Material arranging device of film calender |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219705325U (en) |
-
2023
- 2023-02-10 CN CN202320177153.8U patent/CN219705325U/en active Active
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