CN219689342U - Quick carbonization device of active carbon - Google Patents
Quick carbonization device of active carbon Download PDFInfo
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- CN219689342U CN219689342U CN202321168720.XU CN202321168720U CN219689342U CN 219689342 U CN219689342 U CN 219689342U CN 202321168720 U CN202321168720 U CN 202321168720U CN 219689342 U CN219689342 U CN 219689342U
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- carbonization
- pipe
- raw materials
- activated carbon
- support frame
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 72
- 238000003763 carbonization Methods 0.000 title claims abstract description 59
- 229910052799 carbon Inorganic materials 0.000 title claims description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000010438 heat treatment Methods 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims description 34
- 238000001816 cooling Methods 0.000 claims description 31
- 239000007789 gas Substances 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000002912 waste gas Substances 0.000 claims description 7
- 239000002994 raw material Substances 0.000 abstract description 37
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000010000 carbonizing Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 238000001994 activation Methods 0.000 description 2
- 239000005539 carbonized material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Carbon And Carbon Compounds (AREA)
Abstract
The utility model provides a rapid carbonization device for activated carbon, which relates to the technical field of activated carbon production and comprises a support frame, wherein a carbonization mechanism is arranged in the middle of the top end of the support frame, the carbonization mechanism comprises a heating cavity, a heater is fixedly arranged at the bottom of the heating cavity, an exhaust pipe is arranged at the top of the heating cavity, the top of the exhaust pipe is communicated with an exhaust gas treatment mechanism, a roller is rotatably connected inside the heating cavity, and a plurality of turning plates are fixedly arranged on the inner wall of the roller. The utility model can quickly and effectively heat and carbonize the raw materials fully, can preheat and dry the raw materials before carbonization, actively cool the raw materials after carbonization, further improves the efficiency and has higher practical value.
Description
Technical Field
The utility model belongs to the technical field of activated carbon production, and particularly relates to a rapid carbonization device for activated carbon.
Background
Activated carbon is a specially treated carbon in which organic raw materials (shells, coal, wood, etc.) are heated in an air-tight condition to reduce non-carbon components (this process is called carbonization), and then reacted with gas, the surface is eroded, and a structure with developed micropores is produced (this process is called activation). Since the activation process is a microscopic process, i.e., the surface attack of a large number of molecular carbides is punctiform, numerous fine pores are formed on the surface of the activated carbon. The micropore diameter of the surface of the activated carbon is mostly between 2 and 50nm, even a small amount of activated carbon has huge surface area, the surface area of each gram of activated carbon is 500-1500 m < 2 >, and all applications of the activated carbon are almost based on the characteristic of the activated carbon.
Based on the above, the present inventors found that the following problems exist: the existing carbonization device is generally filled with carbonized materials in a carbonization cavity isolated from air for heating and carbonization, natural cooling is performed after carbonization is completed, the carbonized materials are taken out from the carbonization cavity after cooling, the production process period is long, and the use is inconvenient.
Accordingly, in view of the above, research and improvement are made on the existing structure and the existing defects, and a device for rapidly carbonizing activated carbon is provided, so as to achieve the purpose of having higher practical value.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a rapid carbonization device for activated carbon.
The utility model discloses a purpose and an effect of a rapid carbonization device of active carbon, which are achieved by the following specific technical means:
the utility model provides a quick carbonization device of active carbon, includes the support frame, support frame top middle part is equipped with carbonization mechanism, carbonization mechanism includes the heating chamber, heating chamber bottom fixed mounting has the heater, the heating chamber top is equipped with the blast pipe, blast pipe top intercommunication has exhaust-gas treatment mechanism, the inside cylinder of connecting that rotates of heating chamber, cylinder inner wall fixed mounting has a plurality of flaps, the cylinder middle part alternates and is equipped with the transmission shaft, support frame bottom fixed mounting has actuating mechanism, actuating mechanism output and transmission shaft fixed connection, support frame top one end is equipped with preheats drying mechanism, just the support frame top other end is equipped with cooling body, preheats drying mechanism and cooling body all and carbonization mechanism intercommunication.
Adopt the beneficial effect of above-mentioned further scheme, be convenient for heat the heating chamber through heating chamber bottom fixed mounting, make the inside raw materials of cylinder be heated carbonization active carbon, be equipped with the blast pipe through the heating chamber top, blast pipe top intercommunication has exhaust treatment mechanism, be convenient for collect the processing to the poisonous and harmful gas that the heating carbonization in-process produced, it discharges to purify harmless gas again, connect the cylinder through heating chamber inside rotation, cylinder inner wall fixed mounting has a plurality of turns over the board, the rotation of cylinder makes the board turn the raw materials, make the more rapid more thorough of raw materials carbonization, and make the raw materials slowly remove the one end of cooling body from preheating drying body at the in-process of carbonization, through actuating mechanism output and transmission shaft fixed connection, be convenient for actuating mechanism work drive transmission shaft rotation, thereby make the cylinder rotate, through preheating drying body's setting, be convenient for preheat drying to the raw materials, improve the quality and the efficiency of raw materials carbonization active carbon, setting up through cooling body, be convenient for cool down just the active carbon that carbonization accomplished, improve production efficiency, preheat drying body and cooling body all communicate with carbonization body.
Further, the preheating drying mechanism comprises a drying mechanism body, a feeding pipe is communicated with the top of the drying mechanism body, and a feeding hopper is fixedly arranged at one end of the feeding pipe.
The beneficial effect of adopting above-mentioned further scheme is, through the setting of feeder hopper, is convenient for throw the material to the inside drying mechanism body.
Further, the cooling mechanism comprises a cooling mechanism body, a discharging pipe is communicated with the bottom of the cooling mechanism body, and a discharging hole is formed in the bottom of one end of the discharging pipe.
The beneficial effect of adopting above-mentioned further scheme is, is equipped with the discharge gate through discharging pipe one end bottom, is convenient for collect the processing with the activated carbon finished product that the cooling is good.
Further, the feeding pipe and the discharging pipe are internally provided with a conveying auger.
The beneficial effect of adopting above-mentioned further scheme is, all is equipped with defeated material auger through inlet pipe and discharging intraductal, is convenient for pump sending raw materials and active carbon finished product.
Further, the waste gas treatment mechanism comprises a waste gas treatment mechanism body, one side of the waste gas treatment mechanism body is communicated with a gas pipe, and one end of the gas pipe is communicated with the exhaust pipe.
The beneficial effect of adopting above-mentioned further scheme is, through gas-supply pipe one end and blast pipe intercommunication, is convenient for carry out purification treatment in conveying the gaseous transmission to the exhaust-gas treatment mechanism body that carbonization reaction produced inside the carbonization mechanism, avoids causing the pollution to the air.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the active carbon rapid carbonization device, the heater is fixedly arranged at the bottom of the heating cavity, so that the heating cavity is conveniently heated, raw materials in the roller are heated and carbonized into active carbon, the exhaust pipe is arranged at the top of the heating cavity, the exhaust pipe is communicated with the exhaust pipe, toxic and harmful gases generated in the heating carbonization process are conveniently collected and treated, treated and purified into harmless gases, the harmless gases are discharged, the roller is rotationally connected with the inside of the heating cavity, the inner wall of the roller is fixedly provided with the plurality of turning plates, the turning plates are rotated to turn the raw materials, so that the raw materials are carbonized more rapidly and thoroughly, and the raw materials slowly move from one end of the preheating drying mechanism to one end of the cooling mechanism in the carbonization process;
2. according to the active carbon rapid carbonization device, through the arrangement of the preheating and drying mechanism, raw materials are conveniently preheated and dried, the quality and efficiency of carbonization of the raw materials into active carbon are improved, through the arrangement of the cooling mechanism, the active carbon just carbonized is conveniently cooled, the production efficiency is improved, and the preheating and drying mechanism and the cooling mechanism are both communicated with the carbonization mechanism; the utility model can quickly and effectively heat and carbonize the raw materials fully, can preheat and dry the raw materials before carbonization, actively cool the raw materials after carbonization, further improves the efficiency and has higher practical value.
Drawings
FIG. 1 is a first perspective view of an activated carbon rapid carbonization device of the present utility model;
FIG. 2 is a second perspective view of an activated carbon rapid carbonization device of the present utility model;
FIG. 3 is a cross-sectional view of the carbonization mechanism of the present utility model.
In the figure, the correspondence between the component names and the drawing numbers is:
101. a carbonization mechanism; 10101. a heating chamber; 10102. a heater; 10103. an exhaust pipe; 10104. a roller; 10105. a transmission shaft; 10106. turning plate; 102. a preheating and drying mechanism; 10201. a drying mechanism body; 10202. a feed pipe; 10203. a feed hopper; 103. a cooling mechanism; 10301. a cooling mechanism body; 10302. a discharge pipe; 10303. a discharge port; 104. an exhaust gas treatment mechanism; 10401. an exhaust gas treatment mechanism body; 10402. a gas pipe; 105. a driving mechanism; 106. and (5) supporting frames.
Detailed Description
Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.
Examples:
as shown in fig. 1 to 3:
the utility model provides a rapid carbonization device for activated carbon, which comprises a supporting frame 106, wherein the middle part of the top end of the supporting frame 106 is provided with a carbonization mechanism 101, the carbonization mechanism 101 comprises a heating cavity 10101, a heater 10102 is fixedly arranged at the bottom of the heating cavity 10101, the heating cavity 10101 is conveniently heated, raw materials in the roller 10104 are carbonized into the activated carbon, the top of the heating cavity 10101 is provided with an exhaust pipe 10103, the top of the exhaust pipe 10103 is communicated with an exhaust gas treatment mechanism 104, the top of the exhaust pipe 10103 is communicated with the exhaust gas treatment mechanism 104, the collection and treatment of toxic and harmful gases generated in the heating carbonization process are conveniently carried out, the treatment and purification are carried out, the harmless gases are discharged, the inside of the heating cavity 10101 is rotationally connected with the roller 10104, a plurality of turning plates 10106 are fixedly arranged on the inner wall of the roller 10104, a plurality of turning plates 10106 are rotationally connected with the inside the roller 10104, the rotation of the inner wall of the roller 10104 is fixedly arranged, the turning plates 10106 turn the raw materials, the raw materials are carbonized more rapidly, the raw materials move from the turning plates to one end of the drying mechanism 102 in the preheating process, and the raw materials slowly move from one end of the drying mechanism 102 to one end of the drying mechanism 102 in the carbonization process.
Wherein, the middle part of the roller 10104 is inserted with a transmission shaft 10105, the bottom of the supporting frame 106 is fixedly provided with a driving mechanism 105, the output end of the driving mechanism 105 is fixedly connected with the transmission shaft 10105, and the driving mechanism 105 is convenient to work to drive the transmission shaft 10105 to rotate by the fixed connection of the output end of the driving mechanism 105 and the transmission shaft 10105, thereby the roller 10104 is enabled to rotate.
Wherein, support frame 106 top one end is equipped with preheats drying mechanism 102, through the setting of preheats drying mechanism 102, is convenient for preheat the drying to the raw materials, improves the quality and the efficiency that the raw materials carbonization becomes active carbon, and the support frame 106 top other end is equipped with cooling mechanism 103, through the setting of cooling mechanism 103, is convenient for cool off just the active carbon that the carbonization accomplished, improves production efficiency, preheats drying mechanism 102 and cooling mechanism 103 and carbonization mechanism 101 all communicate.
Wherein, preheat drying mechanism 102 includes drying mechanism body 10201, and drying mechanism body 10201 top intercommunication has inlet pipe 10202, and inlet pipe 10202 one end fixed mounting has feeder hopper 10203, through the setting of feeder hopper 10203, is convenient for throw the material to drying mechanism body 10201 inside.
Wherein, cooling body 103 includes cooling body 10301, and cooling body 10301 bottom intercommunication has discharging pipe 10302, and discharging pipe 10302 one end bottom is equipped with discharge gate 10303, is equipped with discharge gate 10303 through discharging pipe 10302 one end bottom, is convenient for collect the processing with the active carbon finished product that cools off.
Wherein, the inside of inlet pipe 10202 and discharging pipe 10302 all is equipped with defeated material auger, all is equipped with defeated material auger through inlet pipe 10202 and discharging pipe 10302 inside, is convenient for pump raw materials and active carbon finished product.
Wherein, exhaust treatment mechanism 104 includes exhaust treatment mechanism body 10401, and exhaust treatment mechanism body 10401 one side intercommunication has gas-supply pipe 10402, and gas-supply pipe 10402 one end and blast pipe 10103 intercommunication are through gas-supply pipe 10402 one end and blast pipe 10103 intercommunication, are convenient for carry out purification treatment in conveying exhaust treatment mechanism body 10401 with the gas transmission that carbonization reaction produced in carbonization mechanism 101 inside, avoid causing the pollution to the air.
Specific use and action of the embodiment:
when the product is used, firstly, whether the connecting part of the device is fastened or not is detected, after the situation is ensured to be intact, the device is placed at a designated position, raw materials are put into a feeding hopper 10203, a conveying auger inside the feeding pipe 10202 is pumped to a drying mechanism body 10201, the drying mechanism body 10201 preheats and dries the raw materials, the quality and the efficiency of carbonizing the raw materials into active carbon are improved, the dried raw materials enter a roller 10104, a heater 10102 is fixedly arranged at the bottom of a heating cavity 10101, the heating cavity 10101 is heated, the raw materials inside the roller 10104 are heated and carbonized into the active carbon, the roller 10104 is connected with the roller 10104 in a rotating mode through the inside of the heating cavity 10101, a plurality of turning plates 10106 are fixedly arranged on the inner wall of the roller 10104, the turning plates 10104 turn the raw materials, the raw materials are enabled to be more quickly and thoroughly carbonized, the raw materials are enabled to slowly move from one end of a preheating drying mechanism 102 to one end of a cooling mechanism 103 in the carbonizing process, the carbonized active carbon enters the cooling mechanism body 01 for cooling, the cooled active carbon enters the roller 10304, the cooled active carbon, the cooled raw materials enter the roller 10302, the conveying auger inside the cooling pipe 10302, the active carbon is conveniently pumped to a discharging port 10303, the active carbon inside the active carbon is connected with the air inlet 10302, the air is conveniently cooled, and the air is conveniently purified, and the waste gas is polluted by the air is prevented from being transmitted to the air purifying and the air processing mechanism 101 through the air-purifying mechanism.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (5)
1. An active carbon rapid carbonization device, which is characterized in that: including support frame (106), support frame (106) top middle part is equipped with carbonization mechanism (101), carbonization mechanism (101) are including heating chamber (10101), heating chamber (10101) bottom fixed mounting has heater (10102), heating chamber (10101) top is equipped with blast pipe (10103), blast pipe (10103) top intercommunication has exhaust-gas treatment mechanism (104), inside rotating connection cylinder (10104) of heating chamber (10101), cylinder (10104) inner wall fixed mounting has a plurality of flaps (10106), cylinder (10104) middle part alternates and is equipped with transmission shaft (10105), support frame (106) bottom fixed mounting has actuating mechanism (105), actuating mechanism (105) output and transmission shaft (10105) fixed connection, support frame (106) top one end is equipped with preheats drying mechanism (102), just support frame (106) top other end is equipped with cooling mechanism (103), preheats drying mechanism (102) and cooling mechanism (103) all communicate with carbonization mechanism (101).
2. A rapid carbonization device for activated carbon according to claim 1, wherein: the preheating drying mechanism (102) comprises a drying mechanism body (10201), a feeding pipe (10202) is communicated with the top of the drying mechanism body (10201), and a feeding hopper (10203) is fixedly installed at one end of the feeding pipe (10202).
3. A rapid carbonization device for activated carbon as claimed in claim 2, wherein: the cooling mechanism (103) comprises a cooling mechanism body (10301), a discharging pipe (10302) is communicated with the bottom of the cooling mechanism body (10301), and a discharging hole (10303) is formed in the bottom of one end of the discharging pipe (10302).
4. A rapid carbonization apparatus for activated carbon according to claim 3, wherein: and the feed pipe (10202) and the discharge pipe (10302) are internally provided with a feed auger.
5. A rapid carbonization device for activated carbon according to claim 1, wherein: the waste gas treatment mechanism (104) comprises a waste gas treatment mechanism body (10401), one side of the waste gas treatment mechanism body (10401) is communicated with a gas pipe (10402), and one end of the gas pipe (10402) is communicated with an exhaust pipe (10103).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321168720.XU CN219689342U (en) | 2023-05-16 | 2023-05-16 | Quick carbonization device of active carbon |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321168720.XU CN219689342U (en) | 2023-05-16 | 2023-05-16 | Quick carbonization device of active carbon |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219689342U true CN219689342U (en) | 2023-09-15 |
Family
ID=87942001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321168720.XU Active CN219689342U (en) | 2023-05-16 | 2023-05-16 | Quick carbonization device of active carbon |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219689342U (en) |
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2023
- 2023-05-16 CN CN202321168720.XU patent/CN219689342U/en active Active
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