CN219687801U - Full-automatic full-closed milk powder replacing production line - Google Patents
Full-automatic full-closed milk powder replacing production line Download PDFInfo
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- CN219687801U CN219687801U CN202320331025.4U CN202320331025U CN219687801U CN 219687801 U CN219687801 U CN 219687801U CN 202320331025 U CN202320331025 U CN 202320331025U CN 219687801 U CN219687801 U CN 219687801U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 239000008267 milk Substances 0.000 title claims abstract description 25
- 210000004080 milk Anatomy 0.000 title claims abstract description 25
- 235000013336 milk Nutrition 0.000 title claims abstract description 25
- 239000000843 powder Substances 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000005303 weighing Methods 0.000 claims abstract description 38
- 239000002994 raw material Substances 0.000 claims abstract description 28
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 239000000428 dust Substances 0.000 claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 13
- 238000011010 flushing procedure Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 241000282887 Suidae Species 0.000 description 2
- 238000009395 breeding Methods 0.000 description 2
- 230000001488 breeding effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000013067 intermediate product Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000003674 animal food additive Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 210000000987 immune system Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model discloses a full-automatic full-closed milk powder substitute production line, which is used for materials and comprises the following steps: the device comprises a dedusting and feeding station, a raw material bin, a conveying and weighing assembly, a mixer, a finished product bin and a split charging assembly; a material inlet for material to enter is formed in the top of the dust removal feeding station; a discharge hole formed in the bottom of the dedusting and feeding station is communicated with one end of a raw material bin; the other end of the raw material bin is connected with the mixer through a conveying and weighing assembly; the mixer mixes the materials and the mixer delivers the mixed materials to the sub-packaging assembly. The whole process is automatic from feeding to final bagging, and the whole process is closed, so that the production line can automatically flush and automatically dry, reduce external pollution, personnel configuration and labor intensity.
Description
Technical Field
The utility model belongs to the technical field of feed production, and particularly relates to a full-automatic full-closed milk powder substitute production line.
Background
With the continuous progress of the culture industry, the use of milk powder substitute is accepted by a plurality of culture enterprises and applied in a large area in the culture industry in the process of rapidly improving the culture level, so that the production enterprises of feed and feed additives for producing milk powder substitute are involved. How to produce high-quality milk powder with high efficiency is a problem that the production enterprises must consider.
In general milk powder production enterprises, production equipment is simple, no correlation is formed before each equipment, production efficiency is low, labor intensity of personnel is high, and productivity is extremely low. And the materials or intermediate products are transported through the temporary packaging bags, so that the materials or intermediate products are easy to pollute the environment. The milk replacer is generally applied to the growing process of the piglets or the suckling pigs, and the immune system of the piglets or the suckling pigs is not fully developed, so that certain requirements are placed on the sanitation level of materials and environment, and therefore, the sanitation problem in the milk replacer production process is an important problem which is very worthy of concern.
Disclosure of Invention
The utility model aims to provide a full-automatic full-closed milk powder substitute production line, so as to solve the problems, improve the processing level of milk powder substitute in industry, and further help breeding enterprises to improve breeding results to a certain extent.
In order to achieve the above object, the present utility model provides the following solutions:
a full-automatic totally enclosed milk powder production line for the material includes: the device comprises a dedusting and feeding station, a raw material bin, a conveying and weighing assembly, a mixer, a finished product bin and a split charging assembly; a feeding port for the material to enter is formed in the top of the dust removal feeding station; a discharge hole formed in the bottom of the dedusting and feeding station is communicated with one end of one raw material bin; the other end of the raw material bin is connected with the mixer through a conveying and weighing assembly; the mixer mixes the materials, and the mixer conveys the mixed materials to a split charging assembly.
The dust removal feeding station is used for pulse dust removal.
The dust removal feeding stations correspond to the positions of the feed inlets of any raw material bin.
The conveying weighing assembly comprises a weight-increasing weighing scale and a spiral conveying track; each raw material bin conveys the materials to one weight-increasing weighing scale through one spiral conveying track; the weighting weighing scale is used for weighing the materials and conveying the materials to the mixer through the spiral conveying track.
The mixer is a conical mixer.
The split charging assembly comprises a split charging scale, a bagging packaging machine and a sorting scale; the split charging scale is used for charging the mixed materials into the bagging packaging machine in a split manner, and the sorting scale is used for controlling the weight of the materials in the bagging packaging machine.
The dust removal feeding station, the former feed bin, carry weighing module, the mixer, finished product feed bin and partial shipment subassembly are in the enclosure space.
And a cleaning pump and a hot air generator are also arranged in the closed space.
Compared with the prior art, the utility model has the following advantages and technical effects: the whole process is automatic from feeding to final bagging, and the whole process is closed, so that the production line can automatically flush and automatically dry, reduce external pollution, personnel configuration and labor intensity.
Drawings
For a clearer description of an embodiment of the utility model or of the solutions of the prior art, the drawings that are needed in the embodiment will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art:
FIG. 1 is a schematic diagram of the overall structure;
wherein, 1, a dedusting and feeding station; 2. a raw material bin; 3. a spiral conveying track; 4. weight-increasing weighing scale; 5. a mixer; 6. a finished product bin; 7. split charging balance; 8. bagging packaging machine; 9. sorting scales; 10. a cleaning pump; 11. a hot air generator.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
A full-automatic totally enclosed milk powder production line for the material includes: the device comprises a dedusting and feeding station 1, a raw material bin 2, a conveying and weighing assembly, a mixer 5, a finished product bin 6 and a split charging assembly; a material inlet for material to enter is formed in the top of the dust removal feeding station 1; a discharge hole formed in the bottom of the dedusting and feeding station 1 is communicated with one end of a raw material bin 2; the other end of the raw material bin 2 is connected with a mixer 5 through a conveying and weighing assembly; the mixer 5 mixes the materials and the mixer 5 delivers the mixed materials to the sub-packaging assembly.
The dust removal feeding station 1 is pulse dust removal.
The raw material bins 2 are arranged in an equidistant manner, and the dust removal feeding station 1 corresponds to the position of the feed inlet of any raw material bin 2.
The conveying weighing assembly comprises a weighting weighing scale 4 and a spiral conveying track 3; each raw material bin 2 conveys materials to a weighting weighing scale 4 through a spiral conveying track 3; the weighting weighing scale 4 is used for weighing materials and conveying the materials to the mixer 5 through the spiral conveying track 3.
The mixer 5 is a conical mixer.
The split charging assembly comprises a split charging scale 7, a bagging packaging machine 8 and a sorting scale 9; the split charging scale 7 is used for charging the mixed materials into the bagging packaging machine 8, and the sorting scale 9 is used for controlling the weight of the materials in the bagging packaging machine 8.
The dedusting and feeding station 1, the raw material bin 2, the conveying and weighing assembly, the mixer 5, the finished product bin 6 and the split charging assembly are all in a closed space.
A cleaning pump 10 and a hot air generator 11 are also arranged in the enclosed space.
In one embodiment of the utility model, the dedusting and feeding station 1, the raw stock bin 2, the conveying and weighing assembly, the mixer 5, the finished product stock bin 6 and the split charging assembly are controlled by a central control system.
In one embodiment of the utility model, the device workflow is: the dedusting and feeding station 1 is used for feeding materials, the materials enter the raw material bin 2, a spiral conveying track 3 is arranged below the raw material bin 2, the spiral conveying track 3 is controlled by a central control, and the central control controls the spiral conveying track 3 to convey the materials to the weighting weighing scale 4 according to the formula requirement; after the formula requirement is met, the materials in the weight-increasing weighing scale 4 are conveyed into the mixer 5 through the spiral conveying track 3, meanwhile, the conical mixer 5 starts to mix, after all the materials enter the mixer 5 and are mixed, the materials are discharged into the finished product bin 6, the materials in the finished product bin 6 quantitatively enter the bagging packaging machine 8 through the split charging scale 7 to be packaged and sealed, and after the split charged finished products are screened through the sorting scale 9, the qualified products finally enter the storage link.
In one embodiment of the utility model, the dedusting and feeding station 1 is made of stainless steel, is easy to clean, is movable, and can move to the corresponding raw material bin 2, wherein the raw material bin 2 is not limited to 1 bin.
Further, the number of the components can be set according to the formula of the product, and generally can reach about 10.
In one embodiment of the present utility model, the spiral conveying track 3 corresponds to each raw material bin 2, and generally one raw material bin 2 is matched with one spiral conveying track 3, the opening of the spiral conveying track 3 is controlled by a central control, and the spiral conveying track 3 is generally made of all stainless steel, but the material is not taken as a limitation of the present utility model.
In one embodiment of the present utility model, the weight-increasing type weighing scale 4 employs three to four weighing modules, which may be provided according to the shape of the weighing scale, and the generally conical-shaped weighing scale may employ three modules, and the square-conical-shaped weighing scale may employ four modules. The weighing module of the weight-increasing weighing scale 4 is communicated with the central control, and can feed back information to the central control, so that the central control controls the starting and stopping of the spiral conveying track 3.
In one embodiment of the present utility model, the mixer 5 is fully automatically controlled by a central control, different mixing schemes can be preset for the mixer, different production schemes can be set for different operation parameters, and main operation parameters include operation time, operation speed, and proper start time and stop time.
In one embodiment of the utility model, the split charging scale 7 is provided with two charging screws, the two screws are used for coarse charging and fine charging respectively, and the two screws are controlled by a central control and fed back by central control information.
In one embodiment of the utility model, the bagging machine 8 automatically clamps and sucks bags, automatically opens bags, automatically cleans the bag mouth and automatically seals bags in sequence. The suction bag adopts a sucker, the sealing adopts a heat sealing mode, the heat sealing temperature can be controlled, and the temperature can be different according to different bag equipment; the bagging machine 8 can automatically absorb empty packaging bags, automatically open the packaged bag openings, and convey the packaging bags to a discharge hole of the weighing machine for receiving.
In one embodiment of the utility model, the sorting scale 9 can reject finished product packages which do not meet the weight requirements, the sorting scale 9 can reject finished products which do not meet the package specification requirements, and meanwhile, the sorting scale can transmit information to the central control, and the central control can control and adjust the split charging weight according to the information.
In one embodiment of the utility model, the complete cleaning of the field is performed after the production is completed by the production facility. After the sealing performance of the equipment to be cleaned is checked, the cleaning pump 10 is started, the configuration of the cleaning pump 10 is configured according to the layout condition of the actual production line, and one cleaning pump is generally arranged on each floor, so that the cleaning effect can be ensured. After the wash pump 10 is activated, various parts of the device may be valved to control the water storage in the device. After cleaning, the water can be discharged into a sewer pipe through a drain pipe.
In one embodiment of the utility model, the cleaning fittings inside the device are mainly spray heads suitable for the device, and the form of the spray heads is not limited.
In one embodiment of the utility model, after the cleaning of the apparatus is completed, the hot air generator 11 may be started, which is provided at one end of the production line, and blows hot air from one end of the production line to the other end by the Roots blower.
In one embodiment of the utility model, an automatic flushing device is also arranged and consists of a water pump, a water inlet pipeline, a spray flushing device and a drainage pipeline, wherein the spray flushing device is arranged in each device and is used for spraying and flushing the interior of the device without dead angles.
In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.
Claims (6)
1. A full-automatic totally enclosed milk powder production line for the material, its characterized in that includes: a dedusting and feeding station (1), a raw material bin (2), a conveying and weighing assembly, a mixer (5), a finished product bin (6) and a split charging assembly; a material inlet for the material to enter is formed in the top of the dust removal feeding station (1); a discharge hole formed in the bottom of the dedusting and feeding station (1) is communicated with one end of one raw material bin (2); the other end of the raw material bin (2) is connected with the mixer (5) through a conveying and weighing assembly; the mixer (5) mixes the materials, and the mixer (5) conveys the mixed materials to a split charging assembly; the dedusting and feeding station (1), the raw material bin (2), the conveying and weighing assembly, the mixer (5), the finished product bin (6) and the sub-packaging assembly are all positioned in the closed space; the closed space is also internally provided with a cleaning pump (10) and a hot air generator (11).
2. The fully-automatic fully-enclosed milk powder substitute production line according to claim 1, wherein the full-automatic fully-enclosed milk powder substitute production line is characterized in that: the dedusting and feeding station (1) is used for pulse dedusting.
3. The fully-automatic fully-enclosed milk powder substitute production line according to claim 1, wherein the full-automatic fully-enclosed milk powder substitute production line is characterized in that: the dust removal feeding station (1) corresponds to the position of a feeding hole of any raw material bin (2).
4. The fully-automatic fully-enclosed milk powder substitute production line according to claim 1, wherein the full-automatic fully-enclosed milk powder substitute production line is characterized in that: the conveying weighing assembly comprises a weighting weighing scale (4) and a spiral conveying track (3); each raw material bin (2) conveys the materials to one weight-increasing weighing scale (4) through one spiral conveying track (3); the weighting weighing scale (4) is used for weighing the materials and conveying the materials to the mixer (5) through the spiral conveying track (3).
5. The fully-automatic fully-enclosed milk powder substitute production line according to claim 1, wherein the full-automatic fully-enclosed milk powder substitute production line is characterized in that: the mixer (5) is a conical mixer.
6. The fully-automatic fully-enclosed milk powder substitute production line according to claim 1, wherein the full-automatic fully-enclosed milk powder substitute production line is characterized in that: the split charging assembly comprises a split charging scale (7), a bagging packaging machine (8) and a sorting scale (9); the split charging scale (7) is used for charging the mixed materials into the bagging packaging machine (8), and the sorting scale (9) is used for controlling the weight of the materials in the bagging packaging machine (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320331025.4U CN219687801U (en) | 2023-02-27 | 2023-02-27 | Full-automatic full-closed milk powder replacing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320331025.4U CN219687801U (en) | 2023-02-27 | 2023-02-27 | Full-automatic full-closed milk powder replacing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219687801U true CN219687801U (en) | 2023-09-15 |
Family
ID=87966386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320331025.4U Active CN219687801U (en) | 2023-02-27 | 2023-02-27 | Full-automatic full-closed milk powder replacing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219687801U (en) |
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2023
- 2023-02-27 CN CN202320331025.4U patent/CN219687801U/en active Active
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