CN219665651U - Floating type clamp horizontal assembly equipment suitable for assembling automobile auxiliary frame bushing - Google Patents
Floating type clamp horizontal assembly equipment suitable for assembling automobile auxiliary frame bushing Download PDFInfo
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- CN219665651U CN219665651U CN202320202565.2U CN202320202565U CN219665651U CN 219665651 U CN219665651 U CN 219665651U CN 202320202565 U CN202320202565 U CN 202320202565U CN 219665651 U CN219665651 U CN 219665651U
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Abstract
The utility model discloses floating clamp horizontal assembly equipment suitable for assembling an automobile auxiliary frame bushing, which comprises a fixed base, a clamp body arranged above the fixed base, a pressure head and a supporting head which are oppositely arranged at two ends of an upper groove of the clamp body, a pressure head driving mechanism which is arranged at one end of the upper groove of the clamp body and is used for pushing the pressure head to press the bushing into a sleeve, an introduction mechanism which is arranged between the top of the fixed base and the clamp body and is used for driving the clamp body to linearly move so as to lead the supporting head into the sleeve of a product, and a buffer floating mechanism which consists of a spherical bearing arranged at the bottom of the clamp body and two groups of floating components arranged at two ends of the lower part of the clamp body.
Description
Technical Field
The utility model relates to automobile auxiliary frame bushing assembly equipment in the technical field of automation equipment, in particular to floating clamp horizontal assembly equipment suitable for assembling automobile auxiliary frame bushings.
Background
At present, the auxiliary frame of the automobile is widely applied to the automobile, plays a role in intermediate connection, can buffer and absorb shock, and improves the comfort of the automobile. The auxiliary frame of the automobile is required to be assembled with the connecting rods and the control arms on the steering system of the automobile, the bushings are rubber metal pieces and can buffer and absorb the vibration of the ground and the automobile body, so that the main effects of the bushings are shock absorption, noise isolation, fatigue reduction and service life increase, the auxiliary frame plays a vital role in the operation stability of the automobile, and the comfort of drivers and the running stability of the automobile are improved.
In the assembly process of the automobile auxiliary frame in a production line, the assembly of the bushing is one of important procedures in the assembly process of the automobile auxiliary frame. The automotive subframe product may only require 4 bushings in the Z-axis direction, and some require bushings in both the X-axis and Y-axis directions. Aiming at the assembly of the bushing in the X-axis direction and the Y-axis direction, a manual hammering method or a direct press-fitting method by a press machine is generally adopted in the past, and the direct press-fitting method by the press machine can improve the press-fitting efficiency of the bushing, but is difficult to center in the press-fitting process; the press-fitting stability and consistency are poor, and the quality cannot be guaranteed; the defects of the misalignment of the central core shaft of the bushing, the trimming and fracturing of the bushing and the like exist.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a horizontal floating clamp body assembling device suitable for assembling an automobile auxiliary frame bushing, which can enable the clamp body to be in a slightly swaying floating state, and enable the clamp body to have an angle suitable for a sleeve of a product, so that the bushing and the sleeve can be automatically centered, the bushing can not be cut during press fitting, and the bushing can be press-fitted without damage.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a horizontal assembly equipment of floating pincers body suitable for car sub vehicle frame bush assembly, its bush that is used for the pressure equipment to have the axle center hole, it includes the fixed base that is used for being fixed in this equipment on the work platform, set up in the pincers body of fixed base's top, coaxial line and set up relatively in pressure head and the supporting head on the both ends of the upper groove of pincers body, install in one end of the upper groove of pincers body and be used for driving pressure head rectilinear movement's pressure head actuating mechanism, pressure head actuating mechanism's expansion end with the pressure head be connected, in order to promote the pressure head realize pressing in the sleeve pipe of product with the bush, its characterized in that: the device also comprises an introduction mechanism which is arranged between the top of the fixed base and the clamp body and is used for driving the clamp body to linearly move so as to lead the supporting head into a sleeve pipe of a product, and a buffer floating mechanism which is used for enabling the clamp body to be in a micro-shaking floating state in the process of pressing in the lining, wherein the buffer floating mechanism mainly comprises a spherical bearing arranged on the bottom of the clamp body and two groups of floating components arranged at two ends of the lower part of the clamp body, and the spherical bearing and the two groups of floating components are matched so that the clamp body is in an up-down left-right micro-floating regulating state, so that the lining is in an optimal state.
The guiding mechanism mainly comprises a sliding plate, a sliding plate driving mechanism and limiting supports, wherein the sliding plate driving mechanism is used for driving the sliding plate to horizontally slide relative to the fixed base so as to drive the clamp body to linearly move, the sliding plate driving mechanism is used for enabling the supporting head to guide a sleeve of a product, the limiting supports are arranged on two sides of each of two ends of the clamp body, the sliding plate is horizontally arranged between the top of the fixed base and the bottom of the clamp body, the bottom of the sliding plate is connected with the top of the fixed base through a first linear guide rail pair, the four limiting supports are divided into two groups, each group of limiting supports are symmetrically distributed on two sides of each end of the lower portion of the clamp body, the bottom of each limiting support is fixed with the top of the sliding plate, the middle of each limiting support is connected with the lower portion of the clamp body through a stop pin, and the middle of each stop pin is in tight fit with the middle of each limiting support, and is in clearance fit with the lower portion of the clamp body. The sliding plate is utilized to drive the pliers to move relative to the fixed base, so that the supporting head is led into the sleeve of the product; the first linear guide rail pair provides guarantee for the horizontal linear motion of the sliding plate, the guide rail of the first linear guide rail pair is arranged on the bottom of the sliding plate, and the sliding block of the first linear guide rail pair is arranged on the top of the fixed base; the limiting support and the stop pin play a role in connecting the sliding plate and the clamp body; one end of the stop pin is fixedly connected with the limiting support, so that the stop pin is fixed, the other end of the stop pin is in clearance fit with the clamp body, namely, a pin hole is formed in the lower portion of the clamp body, a large clearance exists between the peripheral wall of the stop pin and the hole wall of the pin hole, and therefore the stop pin cannot be influenced when the clamp body slightly shakes up and down and left and right.
The sliding plate driving mechanism comprises a sliding driving air cylinder, an air cylinder fixing plate and a fixing block, wherein the air cylinder fixing plate is arranged at one end of the sliding plate, the fixing block is fixed at the top of one end of the fixing base, the air cylinder fixing plate and the fixing block are arranged at the same end side, the sliding driving air cylinder is horizontally arranged, and the cylinder body of the sliding driving air cylinder is fixed on the air cylinder fixing plate, and the air cylinder rod is connected with the fixing block. One of the slide plate driving mechanisms is shown, and other existing driving mechanisms capable of driving the slide plate to translate can be adopted.
The hydraulic buffer is arranged at the bottom of the other end of the sliding plate, the stop block is arranged at the top of the other end of the fixed base, the hydraulic buffer and the stop block are arranged at the same end side, and the hydraulic buffer corresponds to the stop block in position.
The bearing limiting assembly used for limiting the spherical bearing is arranged between the sliding plate and the bottom of the clamp body, and the spherical bearing is limited on the bottom of the clamp body through the bearing limiting assembly and is positioned right below the gravity center position of the clamp body. The position of the spherical bearing is limited to be right below the gravity center of the clamp body, so that the floating effect of the clamp body can be optimal.
The bearing limiting assembly comprises a shaft, a fixing ring and a pressing sleeve, the shaft tightly penetrates through the sliding plate, the bottom end of the shaft is fixed on the bottom of the sliding plate through the fixing ring, the pressing sleeve is sleeved outside the shaft and fixed on the bottom of the pliers body, the spherical bearing is mounted on the shaft, the spherical bearing is attached to the pressing sleeve, a retainer ring is sleeved outside a part of the shaft body between the pressing sleeve and the sliding plate, a step hole matched with the spherical bearing and a part of the shaft body, which is exposed outside the spherical bearing, is formed in the bottom of the pliers body, and the pliers body can rotate around the spherical bearing in the process of pressing the bushing, so that the pliers body can slightly shake in the left-right direction.
Each group of floating components comprises a balance block arranged on the bottom end of the clamp body, a pressing plate arranged below the end head of the sliding plate, a limit rod arranged between the bottom end head of the sliding plate and the top of the pressing plate, and two upper and lower floating bodies symmetrically distributed, wherein the limit support is provided with two cross bars which are parallel up and down, the end part of the balance block extends to the position right below the cross bars below, a gap exists between the bottom of the balance block and the sliding plate, the balance block corresponds to the position of the pressing plate up and down, the upper and lower floating bodies consist of an upper floating body and a lower floating body, the upper floating body comprises an upper pressing rod, an upper guide post, a first spring and a first steel ball, the upper pressing rod is vertically fixed on the cross bars above through an upper nut, the upper pressure bar is axially provided with an upper guide hole matched with the upper part of the upper guide bar, the tail end of the upper part of the upper guide bar extends into the upper guide hole, the diameter of the lower part of the upper guide bar is larger than that of the upper part of the upper guide bar, the lower part of the upper guide bar passes through the lower cross bar, the first spring is sleeved outside the upper part of the upper guide bar and limited between the bottom of the upper pressure bar and the top surface of the lower part of the upper guide bar, the bottom end surface of the lower part of the upper guide bar and the top surface of the end part of the balance weight are respectively provided with a first hemispherical groove matched with the first steel ball, the first steel ball is limited in the two first hemispherical grooves which are vertically symmetrical, the lower floating body comprises a lower pressure bar, a lower guide bar, a second spring and a second steel ball, the lower pressure rod is vertically fixed on the pressure plate through a lower nut, a lower guide hole matched with the lower part of the lower guide post is axially formed in the lower pressure rod, the tail end of the lower part of the lower guide post stretches into the lower guide hole, the diameter of the upper part of the lower guide post is larger than that of the lower part, the upper part of the lower guide post penetrates through the sliding plate, a second spring is sleeved outside the lower part of the lower guide post and limited between the top of the lower pressure rod and the bottom end surface of the upper part of the lower guide post, a second hemispherical groove matched with the second steel ball is formed in the top end surface of the upper part of the lower guide post and the bottom surface of the end part of the balance block, and the second steel ball is limited in the two second hemispherical grooves which are vertically symmetrical. When one end of the clamp body shakes downwards, the corresponding balance weight downwards applies force to the second steel ball, the second steel ball transmits force to the lower guide post, the bottom end surface of the upper part of the lower guide post compresses the second spring, the other end of the clamp body upwards applies force to the first steel ball, the first steel ball transmits force to the upper guide post, the top end surface of the lower part of the upper guide post compresses the first spring, the first spring and the second spring recover after the bushing is pressed, and the floating tolerance of the clamp body absorbs the dimensional error of the sleeve by using the first spring and the second spring, so that the equipment is adaptive to products instead of products; the first steel ball and the second steel ball have the function of ensuring that the clamp body moves in a spherical surface when floating, and can return to the original position after the clamp body is floated; the first spring and the second spring are used for balancing the integral gravity formed by other parts on the clamp body and guaranteeing a restoring force to the clamp body after floating; the upper nut can adjust the tensioning state of the first spring, the lower nut can adjust the tensioning state of the second spring, and the shaking amplitude of the clamp body is adjusted through the upper nut and the lower nut.
The pressure head driving mechanism mainly comprises a pressure head driving cylinder and an adapter block, wherein the pressure head driving cylinder is horizontally arranged, a cylinder body of the pressure head driving cylinder is arranged at one end of an upper groove of the clamp body, the free end of a cylinder rod is used as the movable end of the pressure head driving mechanism to be connected with the back surface of the adapter block, the pressure head is connected to the front surface of the adapter block, and the bottom of the adapter block is connected with the bottom of the upper groove of the clamp body through a second linear guide rail pair. The pressure head driving cylinder is utilized to push the adapter to drive the pressure head to move linearly; the guide rail of the second linear guide rail pair is arranged on the bottom of the upper groove of the clamp body, and the sliding block of the second linear guide rail pair is arranged at the bottom of the switching block.
The pressure head is provided with a positioning hole matched with one shaft end of the bushing and a positioning pin matched with the shaft center hole of the bushing, and a positioning ring matched with a sleeve of a product is integrally arranged on the front surface of the pressure head around the orifice of the positioning hole. Before press fitting, one shaft end of the bushing is arranged in the positioning hole, the positioning pin stretches into the shaft center hole of the bushing, and the bushing is pressed into the sleeve of the product and then the sleeve is sleeved outside the positioning ring; the pressure head can directly adopt the pressure head in the existing bushing press-fitting equipment.
The supporting head is provided with a supporting hole matched with the other shaft end of the bushing, and a supporting ring matched with the sleeve of the product is integrally arranged on the front surface of the supporting head around the orifice of the supporting hole. The supporting ring can be guided into the sleeve of the product through the guiding mechanism, namely, the supporting ring stretches into an inner hole of the sleeve of the product to position the sleeve, and after the sleeve is pressed into the sleeve, the other shaft end of the sleeve is positioned in the supporting hole; the structure of the support head is not limited to the above-mentioned structure, and only needs to assist the bushing to be accurately pressed into the sleeve.
Compared with the prior art, the utility model has the advantages that:
1) Firstly, the supporting head is guided into the sleeve of the product by the guiding mechanism, the bushing on the pressing head is roughly aligned with the sleeve, and then the buffer floating mechanism mainly composed of a spherical bearing arranged on the bottom of the clamp body and two groups of floating components arranged at two ends of the lower part of the clamp body is used for enabling the clamp body to be in an up-down left-right micro-floating regulating state, so that the pressing of the bushing is in an optimal state, the clamp body can present an angle of the sleeve adapting to the product, the automatic centering of the bushing and the sleeve is realized, the bushing is not cut during the pressing, the nondestructive pressing of the bushing is realized, and the defects of the center mandrel misalignment or the bushing cutting, the fracturing and the like of the pressed bushing caused by the welding deformation of the product are overcome.
2) The horizontal assembly equipment of the floating clamp body aligns the center through the mechanical floating structure, namely the buffering floating mechanism, is simple in centering, ensures the stability of press fitting and the quality of products, and accordingly improves productivity beats.
3) The clamp body in the horizontal assembly equipment of the floating clamp body can generate a sleeve angle suitable for products, namely, the equipment is suitable for the products, the adaptability is high, the tolerance of the equipment is improved, the stability and the press-fit quality of the equipment are improved, defective products generated in the press-fit process are reduced, and the development cost is reduced.
4) The horizontal assembly equipment for the floating clamp body realizes the automatic centering of the bushing and the sleeve, effectively avoids unstable factors such as large space position deviation and the like of the welded sleeve, and ensures the bushing to be pressed without damage.
5) The floating clamp body horizontal assembly equipment can enable the bushing to be pressed in place at one time, and stability, consistency and quality of products are improved. 6) The horizontal assembly equipment of the floating clamp body is good in one-time debugging, and the floating effect is maintained regularly, so that the workload of a clamp worker during bushing assembly is reduced.
7) Buffer float mechanism's floating range: the angle deviation (space) is less than or equal to + -3 degrees, and the displacement deviation (x, y, z) is less than or equal to + -3 mm.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a horizontal assembly device for floating pliers bodies of the present utility model;
FIG. 2 is a schematic diagram of the overall structure of the horizontal floating caliper assembly apparatus (showing the bushings with the vehicle subframe) of the present utility model;
FIG. 3 is an enlarged schematic view of portion F of FIG. 2;
FIG. 4 is a schematic diagram II of the overall structure of the horizontal floating caliper assembly apparatus (showing the bushings with the automobile subframe simultaneously);
FIG. 5 is a schematic view of the overall structure of the horizontal floating caliper assembly apparatus of the present utility model after placement of the bushings;
FIG. 6 is a rear view of the floating caliper horizontal assembly apparatus of the present utility model;
FIG. 7 is an enlarged sectional view of A-A of FIG. 6;
FIG. 8 is a schematic view of the entire structure of the guide mechanism and the buffer floating mechanism in the horizontal assembly apparatus of the floating caliper body of the present utility model;
FIG. 9 is an end view of the structure of FIG. 8;
FIG. 10 is a B-B cross-sectional view of FIG. 9;
FIG. 11 is a C-C cross-sectional view of FIG. 9;
FIG. 12 is an enlarged schematic view of portion G of FIG. 11;
FIG. 13 is another end elevational view of the structure illustrated in FIG. 8;
FIG. 14 is a D-D sectional view of FIG. 13;
fig. 15 is an enlarged schematic view of the portion H in fig. 14.
Detailed Description
The utility model is described in further detail below with reference to the embodiments of the drawings.
The utility model provides a floating clamp body horizontal type assembly device suitable for assembling a bushing of an automobile auxiliary frame, which is used for pressing a bushing a with an axle center hole a1, as shown in the figure, and comprises a fixed base 1 for fixing the device on a working platform, a clamp body 2 arranged above the fixed base 1, a pressing head 3 and a supporting head 4 coaxially and oppositely arranged at two ends of an upper groove 21 of the clamp body 2, a pressing head driving mechanism 5 arranged at one end of the upper groove 21 of the clamp body 2 and used for driving the pressing head 3 to linearly move, an introducing mechanism 6 arranged between the top of the fixed base 1 and the clamp body 2 and used for driving the clamp body 2 to linearly move so as to lead the supporting head 4 into a sleeve b of a product, and a buffer floating mechanism 7 used for enabling the clamp body 2 to be in a slightly swaying floating state in the pressing process of the bushing a, wherein the end of the pressing head driving mechanism 5 is connected with the pressing head 3 so as to push the clamp body a into the sleeve b of the product, and the buffer floating mechanism 7 mainly comprises a spherical bearing 71 arranged at the bottom of the clamp body 2 and a spherical bearing 72 arranged at the lower part of the clamp body 2, so that the two spherical bearing sets 72 are optimally pressed and the two floating components 72 are arranged at the left and right sides and the floating components are in a floating state.
The specific scheme is as follows: the guiding mechanism 6 mainly comprises a sliding plate 61, a sliding plate driving mechanism 62 for driving the sliding plate 61 to horizontally slide relative to the fixed base 1 so as to drive the clamp body 2 to linearly move, a supporting head 4 and a limiting support 63 arranged on two sides of each of two ends of the clamp body 2, wherein the sliding plate 61 is horizontally arranged between the top of the fixed base 1 and the bottom of the clamp body 2, the bottom of the sliding plate 61 is connected with the top of the fixed base 1 through a first linear guide rail pair 64, four limiting supports 63 are divided into two groups, each group of limiting supports 63 are symmetrically distributed on two sides of each end of the lower part of the clamp body 2, the bottom of each limiting support 63 is fixed with the top of the sliding plate 61, the middle part of each limiting support 63 is connected with the lower part of the clamp body 2 through a stop pin 65, and the stop pin 65 is tightly matched with the middle part of each limiting support 63 so as to be in clearance fit with the lower part of the clamp body 2. The sliding plate 61 is utilized to drive the clamp body 2 to move relative to the fixed base 1, so that the supporting head 4 is led into the sleeve b of the product; the first linear guide rail pair 64 provides a guarantee for the horizontal linear motion of the sliding plate 61, the guide rail 641 of the first linear guide rail pair 64 is mounted on the bottom of the sliding plate 61, and the sliding block 642 of the first linear guide rail pair 64 is mounted on the top of the fixed base 1; the limit support 63 and the stop pin 65 play a role in connecting the slide plate 61 with the clamp body 2; one end of the stop pin 65 is fixedly connected with the limit support 63, so that the stop pin 65 is fixed, the other end of the stop pin 65 is in clearance fit with the clamp body 2, namely, the lower part of the clamp body 2 is provided with the pin hole 22, and a large clearance exists between the peripheral wall of the stop pin 65 and the wall of the pin hole 22, so that the stop pin 65 cannot be influenced when the clamp body 2 slightly shakes up and down and left and right.
Further defined, the slide plate driving mechanism 62 includes a slide driving cylinder 621, a cylinder fixing plate 622, and a fixing block 623, the cylinder fixing plate 622 is mounted on one end of the slide plate 61, the fixing block 623 is fixed on top of one end of the fixing base 1, the cylinder fixing plate 622 is on the same end side as the fixing block 623, the slide driving cylinder 621 is mounted horizontally, and the cylinder body of the slide driving cylinder 621 is fixed on the cylinder fixing plate 622, and the cylinder rod is connected to the fixing block 623. One of the slide plate drive mechanisms 62 is shown, and other drive mechanisms that are known to drive translation of the slide plate 61 may be used.
Further, it is defined that a hydraulic damper 624 is mounted on the bottom of the other end of the slide plate 61, a stopper 625 is mounted on the top of the other end of the fixed base 1, the hydraulic damper 624 is on the same end side as the stopper 625, and the hydraulic damper 624 corresponds to the position of the stopper 625.
An optimized scheme is as follows: a bearing defining assembly 73 for defining a spherical bearing 71 is provided between the slide plate 61 and the bottom of the caliper body 2, and the spherical bearing 71 is restrained on the bottom of the caliper body 2 by the bearing defining assembly 73 and is located directly below the center of gravity position of the caliper body 2. The floating effect of the caliper body 2 can be optimized by restricting the position of the spherical bearing 71 to a position directly below the center of gravity of the caliper body 2.
Specifically, the bearing limiting assembly 73 includes a shaft 731, a fixing ring 732, and a pressing sleeve 733, the shaft 731 passes through the slide plate 61 tightly, the bottom end of the shaft 731 is fixed on the bottom of the slide plate 61 through the fixing ring 732, the pressing sleeve 733 is sleeved outside the shaft 731, the pressing sleeve 733 is fixed on the bottom of the pliers body 2, the spherical bearing 71 is mounted on the shaft 731, the spherical bearing 71 is attached to the pressing sleeve 733, a part of the shaft 731 located between the pressing sleeve 733 and the slide plate 61 is sleeved with a retaining ring 734, the bottom of the pliers body 2 is provided with a step hole (not shown in the figure) adapted to the spherical bearing 71 and a part of the shaft 731 exposed outside the spherical bearing 71, and the pliers body 2 can rotate around the spherical bearing 71 during the pressing process of the sleeve a, so that the pliers body 2 can slightly shake in the left-right direction.
The specific scheme is as follows: each group of floating components 72 comprises a balance block 721 arranged on the bottom end of the clamp body 2, a pressing plate 722 arranged below the end of the sliding plate 61, a limiting rod 723 arranged between the bottom end of the sliding plate 61 and the top of the pressing plate 722, and two upper and lower floating bodies symmetrically distributed, wherein the limiting support 63 is provided with two cross rods 631 which are parallel up and down, the end part of the balance block 721 extends to the right lower part of the cross rod 631 below, a gap exists between the bottom of the balance block 721 and the sliding plate 61, the position of the balance block 721 corresponds up and down to the position of the pressing plate 722, the bottom of the limiting rod 723 is fixed with the pressing plate 722, the bottom of the sliding plate 61 is provided with a positioning sleeve 611, the limiting rod 723 is provided with a positioning shaft hole 7231 matched with the positioning sleeve 611 along the axial direction, the top of the limiting rod 723 is movably connected with the sliding plate 61 through the matching of the positioning sleeve 611 and the positioning shaft hole 7231, the upper and lower floating bodies 724 and 725 are composed of upper floating bodies 724 and lower floating bodies 725, the upper floating body 724 comprises an upper compression bar 7241, an upper guide post 7242, a first spring 7243 and a first steel ball 7244, the upper compression bar 7241 is vertically fixed on a cross bar 631 above through an upper nut 7245, an upper guide hole 7246 which is matched with the upper part of the upper guide post 7242 is axially formed in the upper compression bar 7241, the tail end of the upper part of the upper guide post 7242 stretches into the upper guide hole 7246, the diameter of the lower part of the upper guide post 7242 is larger than that of the upper part, the lower part of the upper guide post 7242 passes through the cross bar 631 below, the first spring 7243 is sleeved outside the upper part of the upper guide post 7242 and limited between the bottom of the upper compression bar 7241 and the top end face of the lower part of the upper guide post 7242, first hemispherical grooves 7247 which are matched with the first steel balls 7244 are formed on the bottom end face of the lower part of the upper guide post 7242 and the top surface of the end part of the balance block 721, the first steel balls 7244 are limited in the two first hemispherical grooves 7247 which are symmetrical up and down, the lower floating body 725 comprises a lower pressing rod 7251, a lower guide pillar 7252, a second spring 7253 and a second steel ball 7254, the lower pressing rod 7251 is vertically fixed on the pressing plate 722 through a lower nut 7255, a lower guide hole 7256 matched with the lower part of the lower guide pillar 7252 is formed in the lower pressing rod 7251 along the axial direction, the tail end of the lower part of the lower guide pillar 7252 stretches into the lower guide hole 7256, the diameter of the upper part of the lower guide pillar 7252 is larger than that of the lower part, the upper part of the lower guide pillar 7252 penetrates through the sliding plate 61, the second spring 7253 is sleeved outside the lower part of the lower guide pillar 7252 and limited between the top of the lower pressing rod 7251 and the bottom end surface of the upper part of the lower guide pillar 7252, second hemispherical grooves 7257 matched with the second steel balls 7254 are formed in the top end surface of the upper part of the lower guide pillar 7252 and the bottom surface of the end part of the balancing block 721, and the second steel balls 7254 are limited in the two second hemispherical grooves 7257 which are symmetrical. When one end of the clamp body 2 shakes downwards, the corresponding balance weight 721 downwards applies force to the second steel ball 7254, the second steel ball 7254 transmits force to the lower guide pillar 7252, the bottom end surface of the upper part of the lower guide pillar 7252 compresses the second spring 7253, the other end of the clamp body 2 upwards applies force to the first steel ball 7244, the first steel ball 7244 transmits force to the upper guide pillar 7242, the top end surface of the lower part of the upper guide pillar 7242 compresses the first spring 7243, after the bushing a is pressed, the first spring 7243 and the second spring 7253 are restored, and the floating tolerance of the clamp body 2 absorbs the dimensional error of the bushing b by utilizing the first spring 7243 and the second spring 7253, so that the equipment is suitable for products instead of products; the first steel ball 7244 and the second steel ball 7254 are used for ensuring that the clamp body 2 has a spherical motion when floating, and the clamp body 2 can return to the original position after floating; the first spring 7243 and the second spring 7253 are used for balancing the overall gravity of the clamp body 2 and other parts on the clamp body 2 and guaranteeing a restoring force to the clamp body 2 after floating; the upper nut 7245 can adjust the tensioning state of the first spring 7243, the lower nut 7255 can adjust the tensioning state of the second spring 7253, and the shaking amplitude of the clamp body 2 is adjusted through the upper nut 7245 and the lower nut 7255.
Further limited, the ram driving mechanism 5 mainly comprises a ram driving cylinder 51 and an adapter block 52, the ram driving cylinder 51 is horizontally installed, the cylinder body of the ram driving cylinder 51 is installed on one end of the upper groove 21 of the pliers body 2, the free end of the cylinder rod is used as the movable end of the ram driving mechanism 5 to be connected with the back surface of the adapter block 52, the ram 3 is connected to the front surface of the adapter block 52, and the bottom of the adapter block 52 is connected with the bottom of the upper groove 21 of the pliers body 2 through a second linear guide rail pair 53. The pressure head driving cylinder 51 is utilized to push the switching block 52 to drive the pressure head 3 to move linearly; the guide 531 of the second linear guide pair 53 is disposed on the bottom of the upper groove 21 of the caliper body 2, and the slider 532 of the second linear guide pair 53 is disposed on the bottom of the joint block 52.
Further defined, the pressing head 3 is provided with a positioning hole 31 matched with one shaft end of the bushing a and a positioning pin 32 matched with the shaft center hole a1 of the bushing a, and a positioning ring 33 matched with the sleeve b of the product is integrally arranged on the front surface of the pressing head 3 around the orifice of the positioning hole 31. Before press fitting, one shaft end of a bushing a is placed in a positioning hole 31, a positioning pin 32 extends into a shaft center hole a1 of the bushing a, the bushing a is pressed into a sleeve b of a product, and the sleeve b is sleeved outside a positioning ring 33; the ram 3 may be a ram in existing bushing press fitting equipment.
It is further defined that the support head 4 has a support hole 41 adapted to the other axial end of the bushing a, and that a support ring 42 adapted to the sleeve b of the product is integrally provided on the front face of the support head 4 around the orifice of the support hole 41. The support ring 42 can be introduced into the sleeve b of the product by the introduction means 6, i.e. the support ring 42 protrudes into the inner bore of the sleeve b of the product to position the sleeve b, the other axial end of the sleeve a being located in the support bore 41 after the sleeve a has been pressed into the sleeve b; the structure of the support head 4 is not limited to the above-described one, and may be any structure capable of assisting the bushing a to be accurately pressed into the sleeve b.
In each scheme, the material of the clamp body 2 can be selected through finite element analysis, and under the action of 80KN force, the clamp body 2 adopts 45# material, so that the requirement of stress analysis can be met, and the cost is low; the dimensions of the support ring 42 on the support head 4 are to be matched to the dimensions of the sleeve b of the product by a tolerance of 0.1mm, since the sleeve b has its own tolerance and there is welding variability, the actual sleeve b being of a certain ovality.
In each of the above embodiments, the slide driving cylinder 621 and the ram driving cylinder 51 are conventional cylinders; the first linear guide pair 64 may be a pair, i.e., a double rail, because the area of the slide plate 61 is large; the second linear guide pair 53 may be a single one, i.e., a single rail, because the groove bottom space of the upper groove 21 of the caliper body 2 is limited; the general translation mechanism can be provided with a hydraulic buffer and a drag chain structure, the guide mechanism 6 is provided with the hydraulic buffer in the figure, the pressure head driving mechanism 5 is provided with the hydraulic buffer and the drag chain structure, and the hydraulic buffer and the drag chain structure are adaptively installed according to the whole structure; a sensor for detecting whether the bush a is mounted on the ram 3 is also mounted on the side wall of the caliper body 2.
The working principle of the equipment is as follows: the slide plate driving mechanism 62 is used for driving the slide plate 61 to drive the clamp body 2 to move linearly, so that the supporting head 4 approaches to the sleeve b on the auxiliary frame of the automobile, and finally the supporting ring 42 on the supporting head 4 is led into the sleeve b to realize rough guide; then placing a bushing a to be pressed on the pressing head 3; and then the pressure head driving cylinder 51 drives the pressure head 3 to drive the bushing a to approach the sleeve b so as to press the bushing a into the sleeve b, and the clamp body 2 is in a slightly swaying floating state under the action of the spherical bearing 71 and the two groups of floating assemblies 72 in the process of pressing the bushing a into the sleeve b, so that the clamp body 2 has an angle which is suitable for the sleeve b of a product, the automatic centering of the bushing a and the sleeve b is realized, the trimming of the bushing a is not realized during the press fitting, and the damage-free press fitting of the bushing a is realized.
Claims (10)
1. The utility model provides a horizontal assembly equipment of floating pincers body suitable for car sub vehicle frame bush assembly, its bush that is used for the pressure equipment to have the axle center hole, it includes the fixed base that is used for being fixed in this equipment on the work platform, set up in the pincers body of fixed base's top, coaxial line and set up relatively in pressure head and the supporting head on the both ends of the upper groove of pincers body, install in one end of the upper groove of pincers body and be used for driving pressure head rectilinear movement's pressure head actuating mechanism, pressure head actuating mechanism's expansion end with the pressure head be connected, in order to promote the pressure head realize pressing in the sleeve pipe of product with the bush, its characterized in that: the device also comprises an introduction mechanism which is arranged between the top of the fixed base and the clamp body and is used for driving the clamp body to linearly move so as to lead the supporting head into a sleeve pipe of a product, and a buffer floating mechanism which is used for enabling the clamp body to be in a micro-shaking floating state in the process of pressing in the lining, wherein the buffer floating mechanism mainly comprises a spherical bearing arranged on the bottom of the clamp body and two groups of floating components arranged at two ends of the lower part of the clamp body, and the spherical bearing and the two groups of floating components are matched so that the clamp body is in an up-down left-right micro-floating regulating state, so that the lining is in an optimal state.
2. The horizontal assembly equipment for the floating clamp body, which is suitable for the assembly of the auxiliary frame bushing of the automobile, is characterized in that the guiding mechanism mainly comprises a sliding plate, a sliding plate driving mechanism used for driving the sliding plate to horizontally slide relative to the fixed base so as to drive the clamp body to linearly move, a sliding plate supporting head to guide into a sleeve of a product, and limit supports arranged on two sides of each of two ends of the clamp body, wherein the sliding plate is horizontally arranged between the top of the fixed base and the bottom of the clamp body, the bottom of the sliding plate is connected with the top of the fixed base through a first linear guide rail pair, four limit supports are divided into two groups, each group of limit supports are symmetrically distributed on two sides of each end of the lower part of the clamp body, the bottom of each limit support is fixed with the top of the sliding plate, the middle part of each limit support is connected with the lower part of the clamp body through a stop pin, and the stop pin is matched with the middle part of each limit support to form a clearance fit with the lower part of the clamp body.
3. The horizontal assembling device for the floating caliper body, which is suitable for assembling the auxiliary frame bushing of the automobile, according to claim 2, is characterized in that the sliding plate driving mechanism comprises a sliding driving cylinder, a cylinder fixing plate and a fixing block, the cylinder fixing plate is arranged on one end of the sliding plate, the fixing block is fixed on the top of one end of the fixing base, the cylinder fixing plate and the fixing block are arranged on the same end side, the sliding driving cylinder is horizontally arranged, and the cylinder body of the sliding driving cylinder is fixed on the cylinder fixing plate, and the cylinder rod is connected with the fixing block.
4. The horizontal assembly device for floating caliper body, which is suitable for assembling the auxiliary frame bushing of the automobile, according to claim 3, wherein the hydraulic buffer is installed on the bottom of the other end of the sliding plate, the stop block is installed on the top of the other end of the fixed base, the hydraulic buffer and the stop block are positioned on the same end side, and the hydraulic buffer corresponds to the stop block in position.
5. The horizontal floating caliper assembly device for assembling an automotive subframe bushing according to any one of claims 2 to 4, wherein a bearing defining assembly for defining the spherical bearing is disposed between the slide plate and the bottom of the caliper body, and the spherical bearing is limited to the bottom of the caliper body by the bearing defining assembly and is located directly below the center of gravity of the caliper body.
6. The horizontal floating clamp assembly device for assembling the auxiliary frame bushing of the automobile according to claim 5, wherein the bearing limiting assembly comprises a shaft, a fixing ring and a pressing sleeve, the shaft passes through the sliding plate tightly, the bottom end of the shaft is fixed on the bottom of the sliding plate through the fixing ring, the pressing sleeve is sleeved outside the shaft and is fixed on the bottom of the clamp body, the spherical bearing is mounted on the shaft, the spherical bearing is attached to the pressing sleeve, a retainer ring is sleeved outside a part of the shaft body, which is positioned between the pressing sleeve and the sliding plate, of the shaft, a step hole which is matched with the spherical bearing and a part of the shaft body, which is exposed outside the spherical bearing, is formed in the bottom of the clamp body, and the clamp body can rotate around the spherical bearing in the bushing pressing process.
7. The horizontal floating clamp assembly device for assembling the auxiliary frame bushing of the automobile according to claim 5, wherein each group of floating assemblies comprises a balance block arranged on the bottom end of the clamp body, a pressing plate arranged below the end of the sliding plate, a limit rod arranged between the bottom end of the sliding plate and the top of the pressing plate, and two upper and lower floating bodies symmetrically distributed, each limit support is provided with two cross bars which are parallel up and down, the end parts of the balance blocks extend to the position right below the cross bars below, a gap exists between the bottom of the balance block and the sliding plate, the balance block corresponds to the position of the pressing plate up and down, each upper and lower floating body consists of an upper pressing rod, an upper guide post, a first spring and a first steel ball, the upper compression bar is vertically fixed on the upper cross bar through an upper nut, an upper guide hole matched with the upper part of the upper guide post is axially formed in the upper compression bar, the tail end of the upper part of the upper guide post extends into the upper guide hole, the diameter of the lower part of the upper guide post is larger than that of the upper part of the upper guide post, the lower part of the upper guide post passes through the lower cross bar, the first spring is sleeved outside the upper part of the upper guide post and limited between the bottom of the upper compression bar and the top end surface of the lower part of the upper guide post, first hemispherical grooves matched with the first steel balls are formed on the bottom end surface of the lower part of the upper guide post and the top surface of the end part of the balance block, the first steel balls are limited in the two first hemispherical grooves which are vertically symmetrical, the lower floating body comprises a lower pressing rod, a lower guide post, a second spring and a second steel ball, wherein the lower pressing rod is vertically fixed on the pressing plate through a lower nut, a lower guide hole matched with the lower part of the lower guide post is formed in the lower pressing rod along the axial direction, the tail end of the lower part of the lower guide post stretches into the lower guide hole, the diameter of the upper part of the lower guide post is larger than that of the lower part, the upper part of the lower guide post passes through the sliding plate, the second spring is sleeved outside the lower part of the lower guide post and limited between the top of the lower pressing rod and the bottom end surface of the upper part of the lower guide post, a second hemispherical groove matched with the second steel ball is formed in the top end surface of the upper part of the lower guide post and the bottom surface of the end part of the balancing block, and the second steel ball is limited in the two second hemispherical grooves which are symmetrical up and down.
8. The horizontal assembly equipment of the floating clamp body, which is suitable for the assembly of the auxiliary frame bushing of the automobile, is characterized in that the pressure head driving mechanism mainly comprises a pressure head driving cylinder and an adapter block, the pressure head driving cylinder is horizontally arranged, a cylinder body of the pressure head driving cylinder is arranged at one end of an upper groove of the clamp body, the free end of a cylinder rod is used as the movable end of the pressure head driving mechanism to be connected with the back surface of the adapter block, the pressure head is connected to the front surface of the adapter block, and the bottom of the adapter block is connected with the bottom of the upper groove of the clamp body through a second linear guide rail pair.
9. The horizontal floating clamp assembly device for assembling the auxiliary frame bushing of the automobile according to claim 8, wherein the pressure head is provided with a positioning hole matched with one shaft end of the bushing and a positioning pin matched with the shaft center hole of the bushing, and a positioning ring matched with a sleeve of the product is integrally arranged on the front surface of the pressure head around the orifice of the positioning hole.
10. The horizontal floating caliper assembly device for assembling the auxiliary frame bushing of the automobile according to claim 9, wherein the supporting head is provided with a supporting hole matched with the other shaft end of the bushing, and a supporting ring matched with the sleeve of the product is integrally arranged on the front surface of the supporting head around the orifice of the supporting hole.
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CN202320202565.2U CN219665651U (en) | 2023-02-03 | 2023-02-03 | Floating type clamp horizontal assembly equipment suitable for assembling automobile auxiliary frame bushing |
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CN202320202565.2U CN219665651U (en) | 2023-02-03 | 2023-02-03 | Floating type clamp horizontal assembly equipment suitable for assembling automobile auxiliary frame bushing |
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CN202320202565.2U Active CN219665651U (en) | 2023-02-03 | 2023-02-03 | Floating type clamp horizontal assembly equipment suitable for assembling automobile auxiliary frame bushing |
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