CN219641590U - Gauge for surface flaw detection of standard part - Google Patents
Gauge for surface flaw detection of standard part Download PDFInfo
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- CN219641590U CN219641590U CN202320870210.0U CN202320870210U CN219641590U CN 219641590 U CN219641590 U CN 219641590U CN 202320870210 U CN202320870210 U CN 202320870210U CN 219641590 U CN219641590 U CN 219641590U
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- supporting plate
- sliding frame
- workbench
- gauge
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- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000007689 inspection Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 12
- 230000006978 adaptation Effects 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The utility model discloses a gauge for surface flaw detection of a standard part, which comprises a supporting and clamping mechanism and a multi-angle detection mechanism, wherein the supporting and clamping mechanism comprises a workbench and clamping rods, supporting legs are symmetrically arranged at the bottom of the workbench, a main supporting plate is fixedly arranged at one end of the upper surface of the workbench through bolts, a threaded rod is screwed into the main supporting plate through threads, the threaded rod penetrates through the main supporting plate, one end of the threaded rod is provided with a hand wheel, the other end of the threaded rod is provided with a rotary table through a bearing, one end of the upper surface of the workbench, which is far away from the main supporting plate, is provided with an auxiliary supporting plate through bolts, the auxiliary supporting plate and the main supporting plate are symmetrically arranged, the standard part to be detected is arranged between the two rotary tables, the clamping force of the standard part is kept through the relative movement of the rotary table, meanwhile, and the deformation caused by overlarge clamping force due to the standard feeding is prevented in the clamping process of the standard part by utilizing a buffer spring at one side.
Description
Technical Field
The utility model belongs to the technical field of flaw detection tools, and particularly relates to a gauge for surface flaw detection of a standard part.
Background
Standard means that all aspects of construction, dimensions, painting, marking etc. have been fully standardized and common parts produced by professional factories, such as screws, keys, pins, rolling bearings etc. Before the standard part is put into the market, the surface of the surface part is required to be detected so as to monitor whether the surface of the surface part has cracks or rust spots and the like, so that the delivery quality of the standard part is ensured, the existing detection equipment adopts a camera to shoot and amplify the surface part so as to facilitate observation, and the inspection of different positions and different angles of the standard part is required to be realized by manually changing the position of the standard part in an inspection tool in the prior art, so that the comprehensiveness of the inspection is ensured.
Disclosure of Invention
The utility model aims to provide a gauge for surface flaw detection of a standard part, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a gauge for surface inspection of standard components, includes supports fixture and multi-angle detection mechanism, support fixture includes workstation and supporting rod, workstation bottom symmetry is provided with the supporting leg, workstation upper surface one end is provided with the main tributary fagging through the bolt fastening, the main tributary fagging is inside to be screwed together through the screw thread has the threaded rod, just the threaded rod runs through the main tributary fagging, threaded rod one end sets up with the hand wheel, just the threaded rod other end is installed the carousel through the bearing, the one end that the workstation upper surface deviates from the main tributary fagging passes through the bolt and installs vice backup pad, vice backup pad and main tributary fagging symmetry set up, the carousel is arranged in between main tributary fagging and the vice backup pad, one side surface that the vice backup pad is close to the main tributary fagging is provided with the buffer tube, the inside cavity of buffer tube, clamping rod slidable mounting is in the one end of buffer tube, just the clamping rod runs through buffer tube end surface, clamping rod one end is provided with the limiting plate, just the carousel is also installed through the bearing, two the carousel is all glued to have rubber gasket to the inner side surface, limiting plate slidable mounting is at the buffer tube back of the body and one side of the inside the buffer tube, one side of the buffer tube is provided with the buffer spring contact with one side.
Preferably, the upper surface of the workbench is provided with a track, the section of the track is T-shaped, the upper surface of the track is uniformly provided with limiting holes, the limiting holes are mutually communicated, the multi-angle detection mechanism comprises a sliding frame, the sliding frame is arranged between the main supporting plate and the auxiliary supporting plate, and the bottom of the sliding frame is slidably arranged on the track.
Preferably, the arc-shaped chute is formed in the arc surface of the sliding frame, the installation block is slidably installed in the arc-shaped chute, the installation block penetrates through the arc-shaped chute, and the installation block is I-shaped in structure.
Preferably, the camera is vertically installed in the installation block, the camera penetrates through the installation block, a locking bolt is screwed on one side surface of the installation block, and the end part of the locking bolt is in contact with the outer surface of the camera.
Preferably, the movable cavity is arranged below the inner part of the sliding frame, the mounting hole is arranged on one side surface of the sliding frame, the mounting hole is communicated with the inner part of the movable cavity, and the button is slidably arranged in the mounting hole.
Preferably, the button penetrates through the outer surface of the sliding frame, one end of the button is provided with an adjusting rod, the adjusting rod penetrates through the mounting hole and the movable cavity, the surface of the adjusting rod is sleeved with a return spring, and the return spring is arranged in the mounting hole.
Preferably, the inside perpendicular slidable mounting of sliding frame has the gag lever post, the gag lever post runs through sliding frame lower surface, gag lever post bottom and spacing hole internal dimension looks adaptation, the connecting rod is installed through the round pin axle at gag lever post top, the movable cavity is inside arranged in to the connecting rod, the one end that the connecting rod deviates from the gag lever post is installed at the adjustment pole lower surface through the round pin axle.
Compared with the prior art, the utility model has the beneficial effects that: the utility model provides a gauge for surface flaw detection of a standard part, which is characterized in that the standard part to be detected is arranged between two rotatable turntables, the clamping force of the standard part is kept through the relative movement of the turntables, meanwhile, the deformation caused by overlarge clamping force of the standard part is prevented in the process of clamping the standard part by utilizing a buffer spring at one side, and a camera is arranged on an arc-shaped track, so that the multi-angle detection work can be realized, and the probe distances at any angles are ensured to be the same.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a longitudinal cross-sectional view of a depression support plate of the present utility model;
FIG. 3 is a schematic view of a mounting block according to the present utility model;
fig. 4 is a longitudinal front cross-sectional view of the sliding frame of the present utility model.
In the figure: 1. supporting a clamping mechanism; 101. a work table; 102. support legs; 103. a main support plate; 104. a threaded rod; 105. a hand wheel; 106. a turntable; 107. a rubber gasket; 108. an auxiliary supporting plate; 109. a buffer tube; 110. a clamping rod; 111. a limiting plate; 112. a buffer spring; 113. a track; 114. a limiting hole; 2. a multi-angle detection mechanism; 201. a sliding frame; 202. an arc chute; 203. a mounting block; 204. a camera; 205. a locking bolt; 206. a movable cavity; 207. a mounting hole; 208. a button; 209. an adjusting lever; 210. a return spring; 211. a connecting rod; 212. and a limit rod.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Referring to fig. 1-4, the present utility model provides the following technical solutions: the utility model provides a gauge for surface inspection of standard components, including supporting fixture 1 and multi-angle detection mechanism 2, support fixture 1 includes workstation 101 and clamping lever 110, workstation 101 bottom symmetry is provided with supporting leg 102, workstation 101 upper surface one end is provided with main support plate 103 through the bolt fastening, main support plate 103 inside has threaded rod 104 through the screw thread, and threaded rod 104 runs through main support plate 103, threaded rod 104 one end sets up with hand wheel 105, and the threaded rod 104 other end passes through the bearing and installs carousel 106, the one end that the workstation 101 upper surface deviates from main support plate 103 passes through the bolt and installs auxiliary support plate 108, auxiliary support plate 108 and main support plate 103 symmetry set up, carousel 106 is arranged in between main support plate 103 and the auxiliary support plate 108, auxiliary support plate 108 is close to one side surface of main support plate 103 and is provided with buffer tube 109, buffer tube 109 inside cavity, clamping lever 110 slidable mounting is in one end of buffer tube 109, and clamping lever 110 runs through buffer tube 109 tip surface, clamping lever 110 one end is provided with limiting plate 111, and the clamping lever 110 other end also installs carousel 106 through the bearing, two carousel 106 inside surfaces all have rubber gasket 107, side surface veneer, inside two carousels 106 all deviate from buffer tube 111 and spring 112 side is provided with inside buffer tube 109, one side of keeping away from limiting spring 112.
In order to ensure that the multi-angle detection mechanism 2 can move and can ensure the stability of the movement, in this embodiment, preferably, the upper surface of the workbench 101 is provided with a track 113, the cross section of the track 113 is T-shaped, the upper surface of the track 113 is uniformly provided with limiting holes 114, the plurality of limiting holes 114 are mutually communicated, the multi-angle detection mechanism 2 comprises a sliding frame 201, the sliding frame 201 is arranged between the main supporting plate 103 and the auxiliary supporting plate 108, and the bottom of the sliding frame 201 is slidably mounted on the track 113.
In order to ensure that the camera 204 can rotate around the axis of the standard component so as to realize multi-angle detection, and the sizes of the end parts of the camera 204 from the standard are the same, in this embodiment, preferably, an arc chute 202 is formed on the arc surface of the sliding frame 201, a mounting block 203 is slidably mounted in the arc chute 202, the mounting block 203 penetrates through the arc chute 202, the mounting block 203 is in an I-shaped structure, the camera 204 is vertically mounted in the mounting block 203, the camera 204 penetrates through the mounting block 203, a locking bolt 205 is screwed on one side surface of the mounting block 203, and the end part of the locking bolt 205 is in contact with the outer surface of the camera 204.
In order to ensure that the limit rod 212 and the limit hole 114 are mutually matched under the non-artificial action so as to ensure the stability of the position of the multi-angle detection mechanism 2, in this embodiment, preferably, the movable cavity 206 is formed below the inner part of the sliding frame 201, the mounting hole 207 is formed on one side surface of the sliding frame 201, the mounting hole 207 is internally communicated with the movable cavity 206, the button 208 is slidably mounted in the mounting hole 207, the button 208 penetrates through the outer surface of the sliding frame 201, one end of the button 208 is provided with the adjusting rod 209, the adjusting rod 209 penetrates through the mounting hole 207 and the movable cavity 206, the surface of the adjusting rod 209 is sleeved with the return spring 210, the return spring 210 is arranged in the mounting hole 207, the limit rod 212 is vertically slidably mounted in the sliding frame 201, the limit rod 212 penetrates through the lower surface of the sliding frame 201, the bottom of the limit rod 212 is matched with the inner size of the limit hole 114, the connecting rod 211 is mounted on the top of the limit rod 212 through a pin shaft, the connecting rod 211 is arranged in the movable cavity 206, and one end of the connecting rod 211, which is away from the limit rod 212 is mounted on the lower surface of the adjusting rod 209 through the pin shaft.
The working principle and the using flow of the utility model are as follows: after the utility model is installed, the installation fixing and the safety protection of the utility model are checked firstly, then the utility model can be used, the multi-angle detection mechanism 2 is moved to one side of the device before the use, the size of the inner part of the sliding frame 201 is larger than that of the turntables 106, the multi-angle detection mechanism 2 can be moved to one side when the standard part is installed, then the standard part to be detected is placed between the two turntables 106 and is contacted with the rubber gasket 107 on the auxiliary supporting plate 108, then the hand wheel 105 is rotated, the threaded rod 104 and the main supporting plate 103 are installed through screw threads, the threaded rod 104 is driven to rotate while the hand wheel 105 rotates, then the threaded rod 104 is moved, the turntables 106 installed at the end parts of the threaded rod 104 gradually rotate towards the surface and clamp the standard part, because the two turntables 106 are installed through bearings, therefore, the standard piece clamped between the two rubber gaskets 107 can rotate to adjust different detection angles, in the clamping process, the workpiece can pressurize the clamping rod 110, so that the limiting plate 111 has a certain pressure on the buffer spring 112, and has corresponding buffer while ensuring a certain clamping force, so as to prevent the excessive clamping force, and the workpiece is deformed to influence the flaw detection inside, the multi-angle detection mechanism 2 can be moved along the track of the track 113 during the test, the button 208 is always arranged at the leftmost side of the stroke due to the existence of the return spring 210, the adjusting rod 209 is driven to be arranged at the leftmost side of the stroke, the limiting rod 212 is pressed down through the connecting rod 211, so that the bottom of the limiting rod 212 is matched with the track 113 to fix the whole multi-angle detection mechanism 2, the button 208 can be pressed when the movement is required, make the adjustment pole 209 remove to the right side, drive gag lever post 212 and shift up then, then through the position of manual adjustment multi-angle detection mechanism 2, remove it to between two carousel 106, and make the work piece can run through multi-angle detection mechanism 2, then detect a flaw to the work piece through camera 204, can adjust the angle of camera 204 simultaneously, can realize the detection of detecting a flaw of multi-angle through the angle of lock bolt 205 and the rotation of carousel 106, guarantee simultaneously that lock bolt 205 is equal apart from work piece axle center distance, guarantee the accuracy nature of detecting a flaw.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents.
Claims (7)
1. The utility model provides a gauge for surface inspection of standard components, includes support fixture (1) and multi-angle detection mechanism (2), its characterized in that: the supporting and clamping mechanism (1) comprises a workbench (101) and clamping rods (110), supporting legs (102) are symmetrically arranged at the bottom of the workbench (101), a main supporting plate (103) is fixedly arranged at one end of the upper surface of the workbench (101) through bolts, a threaded rod (104) is screwed inside the main supporting plate (103), the threaded rod (104) penetrates through the main supporting plate (103), one end of the threaded rod (104) is provided with a hand wheel (105), a rotary table (106) is arranged at the other end of the threaded rod (104) through a bearing, an auxiliary supporting plate (108) is arranged at one end, deviating from the main supporting plate (103), of the upper surface of the workbench (101) through bolts, the auxiliary supporting plate (108) is symmetrically arranged with the main supporting plate (103), the rotary table (106) is arranged between the main supporting plate (103) and the auxiliary supporting plate (108), a buffer cylinder (109) is arranged on one side surface, close to the main supporting plate (103), of the auxiliary supporting plate (108) through a hollow inside the buffer cylinder (109), the clamping rods (110) are slidably arranged on the buffer cylinder (109), one end (110) is provided with a limiting plate (109) through the surface of the clamping rods (110), and carousel (106) are also installed through the bearing to the clamping lever (110) other end, two carousel (106) inboard surface all glues has rubber gasket (107), limiting plate (111) slidable mounting is inside buffer tube (109), buffer tube (109) inside is provided with buffer spring (112), buffer spring (112) one end and limiting plate (111) deviate from the one side surface of clamping lever (110) and contact.
2. The gauge for surface inspection of standard components of claim 1, wherein: the multifunctional workbench comprises a workbench (101), wherein a track (113) is arranged on the upper surface of the workbench, the section of the track (113) is T-shaped, limiting holes (114) are uniformly formed in the upper surface of the track (113), the limiting holes (114) are mutually communicated, the multi-angle detection mechanism (2) comprises a sliding frame (201), the sliding frame (201) is arranged between a main supporting plate (103) and an auxiliary supporting plate (108), and the bottom of the sliding frame (201) is slidably arranged on the track (113).
3. The gauge for surface inspection of standard components of claim 2, wherein: the arc-shaped sliding chute (202) is formed in the arc surface of the sliding frame (201), the installation block (203) is installed in the arc-shaped sliding chute (202) in a sliding mode, the installation block (203) penetrates through the arc-shaped sliding chute (202), and the installation block (203) is in an I-shaped structure.
4. A gauge for surface inspection of a standard according to claim 3, wherein: install camera (204) perpendicularly in installation piece (203), camera (204) run through installation piece (203), install one side surface of piece (203) and revolve and have locking bolt (205), locking bolt (205) tip and camera (204) surface contact.
5. The gauge for surface inspection of a standard component according to claim 4, wherein: the movable cavity (206) is formed below the inner portion of the sliding frame (201), the mounting hole (207) is formed in one side surface of the sliding frame (201), the mounting hole (207) is communicated with the inner portion of the movable cavity (206), and the button (208) is slidably mounted in the mounting hole (207).
6. The gauge for surface inspection of a standard component according to claim 5, wherein: the button (208) runs through the surface of the sliding frame (201), one end of the button (208) is provided with an adjusting rod (209), the adjusting rod (209) runs through the mounting hole (207) and the movable cavity (206), a return spring (210) is sleeved on the surface of the adjusting rod (209), and the return spring (210) is arranged in the mounting hole (207).
7. The gauge for surface inspection of a standard component according to claim 6, wherein: the utility model discloses a sliding frame, including sliding frame (201), locating lever (212) are inside slidable mounting perpendicularly has locating lever (212), locating lever (212) bottom and locating hole (114) inside size looks adaptation, connecting rod (211) are installed through the round pin axle at locating lever (212) top, inside movable chamber (206) are arranged in to connecting rod (211), the one end that connecting rod (211) deviates from locating lever (212) is installed at adjusting lever (209) lower surface through the round pin axle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320870210.0U CN219641590U (en) | 2023-04-18 | 2023-04-18 | Gauge for surface flaw detection of standard part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320870210.0U CN219641590U (en) | 2023-04-18 | 2023-04-18 | Gauge for surface flaw detection of standard part |
Publications (1)
Publication Number | Publication Date |
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CN219641590U true CN219641590U (en) | 2023-09-05 |
Family
ID=87811964
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320870210.0U Active CN219641590U (en) | 2023-04-18 | 2023-04-18 | Gauge for surface flaw detection of standard part |
Country Status (1)
Country | Link |
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CN (1) | CN219641590U (en) |
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2023
- 2023-04-18 CN CN202320870210.0U patent/CN219641590U/en active Active
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