CN219560622U - Cleaning device for remanufacturing automobile parts - Google Patents
Cleaning device for remanufacturing automobile parts Download PDFInfo
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- CN219560622U CN219560622U CN202223473234.7U CN202223473234U CN219560622U CN 219560622 U CN219560622 U CN 219560622U CN 202223473234 U CN202223473234 U CN 202223473234U CN 219560622 U CN219560622 U CN 219560622U
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Abstract
The utility model belongs to the technical field of remanufacturing of automobile parts, and particularly relates to a cleaning device for remanufacturing of automobile parts. The utility model aims to provide a cleaning device for remanufacturing automobile parts, which can clean a box body unit by arranging a net-shaped conveying belt unit, a water spraying pipe unit and a soaking and cleaning mode on a transverse box body unit, wherein the cleaning device comprises the following components in parts by weight: 1. when the parts are washed on the net-shaped conveyer belt unit, the parts are properly separated from each other and cannot be extruded and collided; 2. the parts are soaked in the cleaning box body unit, and the cleaning box has the functional characteristics of water body buffering during falling and difficult strong collision among the parts, and finally the whole cleaning operation is relatively more efficient and safer.
Description
Technical Field
The utility model belongs to the technical field of remanufacturing of automobile parts, and particularly relates to a cleaning device for remanufacturing of automobile parts.
Background
The remanufacturing of automobile parts refers to the steps of firstly taking down from an automobile, then carrying out proper repairing, replacing, polishing, cleaning and the like after the parts such as an automobile engine, a gearbox and the like are remarkably attenuated in the aspects of functionality and technology, and finally changing the parts into automobile parts with the performance meeting the requirements, and the parts can be reloaded to the automobile for continuous use. The remanufacturing concept can greatly save material resources and protect the environment.
Therefore, generally, at the rear end of the remanufacturing process of the automobile parts, a cleaning device is used to remove various oil stains and dirt which are carried by the automobile parts and newly added in the remanufacturing process.
The utility model provides a chinese patent of patent publication No. CN210586080U, the publication day is 2020.05.22, a high-efficient belt cleaning device of automobile parts remanufacturing is disclosed, the structure includes box and first motor, the inner wall of box is connected with the fixed axle, fixed axle outer wall connection has the frame, the frame top is connected with first movable rod, the one end that the frame was kept away from to first movable rod is connected with the rocking beam, the output of first motor is connected with the runner through the pivot, the one end that the frame was kept away from to the rocking beam is connected at the outer wall of runner, the frame both sides diapire all is connected with the connecting rod, the one end outer wall that the frame was kept away from to two connecting rods all is connected with the nozzle.
The general structural principle of the cleaning device in the patent of the utility model is as follows: the parts to be cleaned are placed in the box body, then the first motor is started, the output end of the first motor drives the rotating wheel to rotate through the rotating shaft, so that the rocking rod on the outer wall of the rotating wheel rotates circumferentially, the rocking rod drives the first movable rod to rotate, the first movable rod acts on the frame, the frame can reciprocate up and down along with the rotation of the rotating wheel, the fixed shaft is in a reciprocating motion, the nozzles connected through the connecting rods are arranged below the frame, the automobile parts can be cleaned at different angles, the degree of freedom of the nozzle for cleaning remanufactured parts is high, the nozzle moves relatively to the automobile parts, and the cleaning work efficiency is improved.
However, in the practical use process of the cleaning device, at least the following 2 defects exist, namely, the technical problems to be solved by the utility model are:
the first and a large number of parts are all adsorbed on the electromagnet, and the parts fall off after cleaning, in the process, large impact and extrusion can occur between the parts and the box body, so that small deformation can occur to the parts, which is very unfavorable for the requirements of remanufacturing and reuse;
second, the frame, which swings up and down, is also likely to strike relatively large parts, making the latter deformed and unusable.
In view of the foregoing, there is a need for a new cleaning device that provides a relatively high degree of protection for components for use in a manufacturing line for remanufacturing automotive components.
Disclosure of Invention
The utility model aims to provide a cleaning device for remanufacturing automobile parts, which can clean a box body unit by arranging a net-shaped conveying belt unit, a water spraying pipe unit and a soaking and cleaning mode on a transverse box body unit, wherein the cleaning device comprises the following components in parts by weight: 1. when the parts are washed on the net-shaped conveyer belt unit, the parts are properly separated from each other and cannot be extruded and collided; 2. the parts are soaked in the cleaning box body unit, and the cleaning box has the functional characteristics of water body buffering during falling and difficult strong collision among the parts, and finally the whole cleaning operation is relatively more efficient and safer.
The utility model adopts the technical proposal that: a belt cleaning device for automobile parts refabrication, the structure includes horizontal framework unit, set up on the horizontal framework unit and be used for carrying the netted conveyer belt unit of spare part, set up on the horizontal framework unit and be located netted conveyer belt unit top, below and inside spray pipe unit, and set up on the horizontal framework unit and be used for receiving the soaking cleaning box unit of spare part that has accomplished the water spray cleaning operation.
The further preferable technical scheme is as follows: the transverse frame body unit comprises a rectangular frame body, shaft holes which are arranged on vertical plates of the rectangular frame body and used for installing the reticular conveyer belt units, pipe holes which are arranged on the vertical plates of the rectangular frame body, positioned in the middle, above and below the two shaft holes and used for installing the spray pipe units, and end grooves which are arranged on a bottom plate of the rectangular frame body and used for installing the soaking and cleaning box units and discharging sewage downwards.
The further preferable technical scheme is as follows: the transverse frame unit further comprises an inclined guide plate arranged on the rectangular frame bottom plate.
The further preferable technical scheme is as follows: the transverse frame body unit further comprises an L-shaped perforated water baffle plate which is arranged in the end groove and used for receiving sewage, and a second shaft hole which is arranged on the vertical plate of the rectangular frame body, is positioned in the end groove and is used for installing the soaking and cleaning box body unit.
The further preferable technical scheme is as follows: the transverse frame body unit further comprises an inlet height limiting plate which is arranged on the inner side face of the vertical plate of the rectangular frame body and used for marking the height of the spray pipe unit above the rectangular frame body.
The further preferable technical scheme is as follows: the net-shaped conveyer belt unit comprises 2 rotary rollers which are respectively inserted into the two pairs of shaft holes, 2 conveyer belts which are sleeved on the two rotary rollers, and a middle net belt which is arranged on the two conveyer belts and used for water to pass through.
The further preferable technical scheme is as follows: the spray pipe unit comprises a water inlet pipe arranged on the pipe hole and a nozzle arranged on the water inlet pipe, and the spray pipe unit comprises 3 rows which are respectively arranged above, inside and below the middle grid belt.
The further preferable technical scheme is as follows: the soaking and cleaning box body unit comprises a rotating shaft arranged on the second shaft hole and a rectangular water tank arranged on the rotating shaft.
The further preferable technical scheme is as follows: the soaking and cleaning box body unit further comprises an inclined blocking net arranged on the inner bottom surface and one of the inner side surfaces of the rectangular water tank, and a sewage hole and an opening plug which are arranged on the inner bottom surface of the rectangular water tank and are positioned below the inclined blocking net.
The further preferable technical scheme is as follows: the soaking and cleaning box body unit further comprises a side hole arranged on the rectangular water tank and an inflation tube arranged on the side hole.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of a transverse frame unit in the present utility model.
Fig. 3 is a schematic structural view of a mesh conveyor belt unit according to the present utility model.
FIG. 4 is a schematic view of the usage of the mesh conveyor belt unit of the present utility model.
FIG. 5 is a schematic view of the position structure of the sprinkler piping unit according to the present utility model.
Fig. 6 is a schematic view showing the position structure of the immersion cleaning tank unit in the present utility model.
FIG. 7 is a schematic view showing the positions of the sewage holes in the present utility model.
In the drawings, the meanings indicated by the respective reference numerals are as follows:
a part a, cleaning water b and sewage c;
a transverse frame body unit 1, a net-shaped conveying belt unit 2, a water spraying pipe unit 3 and a soaking and cleaning box body unit 4;
rectangular frame 101, shaft hole 102, pipe hole 103, end groove 104, inclined deflector 105, L-shaped perforated water baffle 106, second shaft hole 107, inlet height limiting plate 108, rotary roller 201, conveyor belt 202, middle mesh belt 203, water inlet pipe 301, nozzle 302, rotary shaft 401, rectangular water tank 402, inclined blocking net 403, sewage hole 404, perforated plug 405, side hole 406, and air inflation pipe 407.
Detailed Description
The following description is of the preferred embodiments of the utility model and is not intended to limit the scope of the utility model.
As shown in fig. 1 to 7, a cleaning apparatus for remanufacturing of automobile parts comprises a transverse frame unit 1, a mesh conveyor belt unit 2 provided on the transverse frame unit 1 for conveying the parts a, a water spray pipe unit 3 provided on the transverse frame unit 1 and located above, below and inside the mesh conveyor belt unit 2, and a soak cleaning box unit 4 provided on the transverse frame unit 1 for receiving the parts a for which the water spray cleaning operation has been completed.
In this embodiment, the general method of using the cleaning device is as follows.
First, the component a is placed at the end of the transverse frame unit 1 away from the immersion cleaning tank unit 4, at which time both the shower pipe unit 3 and the mesh conveyor belt unit 2 have been opened.
Secondly, the component a "walks" the whole mesh conveyor belt unit 2, i.e. the first step of the cleaning operation is completed: and (5) water spraying cleaning.
Thirdly, the parts a fall into the water of the soaking and cleaning box unit 4, after a proper amount of parts a are accumulated in the soaking and cleaning box unit 4, the parts a pause to be added, at this time, the water in the soaking and cleaning box unit 4 is maintained for a period of time, then all the water is discharged, and finally the parts a are taken out, so that the safe and thorough cleaning operation of the batch of parts a is finished.
The mesh conveyor belt unit 2 is provided with holes, that is, the parts a transported on the mesh conveyor belt unit can be sprayed and washed by water from the upper side and the lower side simultaneously, so that the cleaning degree is improved, and the soaking and cleaning box unit 4 is mainly used for cleaning narrow corners of the parts so as to supplement the water spraying pipe unit 3.
The horizontal frame unit 1 comprises a rectangular frame 101, a shaft hole 102 which is arranged on a vertical plate of the rectangular frame 101 and used for installing the reticular conveyer belt unit 2, a pipe hole 103 which is arranged on the vertical plate of the rectangular frame 101, is positioned in the middle, above and below the two shaft holes 102 and used for installing the spray pipe unit 3, and a head tank 104 which is arranged on a bottom plate of the rectangular frame 101 and used for installing the soaking and cleaning box unit 4 and discharging sewage downwards.
In this embodiment, the length direction of the rectangular frame 101 is transverse, the diameter of the shaft hole 102 is larger than that of the pipe hole 103, and one end of the end slot 104 is the cleaned outlet end.
The transverse frame unit 1 further comprises an inclined baffle 105 arranged on the bottom plate of the rectangular frame 101.
In this embodiment, the inclined deflector 105 is a right-angled triangular plate, or a flat plate with a tilted end, on which a large amount of sewage flows, for guiding to the end tank 104, i.e. the inlet end of the rectangular frame 101 for cleaning operation is not provided with a sewage receiving device, and cannot flow out of sewage.
The transverse frame unit 1 further comprises an L-shaped perforated water baffle 106 which is arranged in the end groove 104 and is used for receiving sewage, and a second shaft hole 107 which is arranged on the vertical plate of the rectangular frame 101, is positioned in the end groove 104 and is used for installing the soaking and cleaning box unit 4.
In this embodiment, two ends of the L-shaped perforated water baffle 106 are connected to the vertical plates of the rectangular frame 101, and the bottom plate thereof is connected to the side surface of the end slot 104, so that a slot body with a closed periphery is formed, and it is ensured that all the sewage generated during the water spray cleaning operation can be rapidly and completely discharged from the perforated position.
Furthermore, the second shaft hole 107 provides a basis for the rotation function of the immersion cleaning tank unit 4, which has at least the following 2 new and additional advantages after the immersion cleaning tank unit 4 can be rotated: 1. so that the soaking and cleaning water can properly kick, and the strength of the soaking and cleaning is improved; 2. after the soaking and cleaning are finished, the soaking and cleaning box body unit 4 is kept inclined, and at the moment, sediment at the bottom is gathered as much as possible, so that the sediment can leave the part a as much as possible, and the soaking and cleaning degree is ensured to be higher.
Finally, the L-shaped perforated water baffle 106 is also the end point of the rotation of the immersion cleaning tank unit 4, so as to avoid excessive rotation, or else water will spill out and parts will drop accidentally.
The transverse frame unit 1 further comprises an entrance height limiting plate 108 arranged on the inner side surface of the vertical plate of the rectangular frame 101 and used for marking the height of the water spraying pipe unit 3 above.
In this embodiment, the inlet height limiting plate 108 is a rectangular flat plate, two ends of the rectangular flat plate are respectively fixed on two vertical plates of the rectangular frame 101, and the height of the lower surface of the inlet height limiting plate 108 is equal to or less than the height of the lowest point of the water spraying pipe unit 3 above.
In order to ensure that the component a is placed on the mesh conveyor belt unit 2, the spout unit 3 is not hit as long as the inlet height limiting plate 108 is not hit, in order to protect the spout unit 3 and the component a.
The mesh conveyor belt unit 2 comprises 2 rotating rollers 201 respectively inserted in the two pairs of shaft holes 102, 2 conveyor belts 202 sleeved on the two rotating rollers 201, and a middle mesh belt 203 arranged on the two conveyor belts 202 and used for water to pass through.
In this embodiment, the rotating roller 201 is externally connected with a gear motor in a manner of the prior art, the material of the conveying belt 202 is common rubber, the material of the middle mesh belt 203 is common woven mesh, and the middle mesh belt 203 does not contact the rotating roller 201, so that the upper surface and the lower surface of the component a on the middle mesh belt 203 can be sufficiently sprayed with water for cleaning.
The water spraying pipe unit 3 comprises a water inlet pipe 301 arranged on the pipe hole 103 and a nozzle 302 arranged on the water inlet pipe 301, and the water spraying pipe unit 3 comprises 3 rows which are respectively arranged above, inside and below the middle grid belt 203.
In this embodiment, the number of water inlet pipes 301 in the upper and middle rows is 6-8, the water outlet speed is relatively fast, and the water inlet pipes 301 in the lower row is 2, and the water outlet speed is relatively slow, and the water inlet pipes 301 are only used for cleaning the middle mesh belt 203, so that the residual dirt on the water inlet pipes is avoided, and the part a is polluted instead.
Furthermore, the water inlet pipe 301 is connected with an external water pump in a prior art manner, and the lower 2 nozzles 302 need to properly reduce the water outlet intensity.
The soak-and-rinse tank unit 4 includes a rotation shaft 401 provided on the second shaft hole 107, and a rectangular water tank 402 provided on the rotation shaft 401.
In this embodiment, the water spray cleaning strength is higher, but the cleaning strength is lower, but the cleaning strength is complete, the cleaning and decontamination can be properly performed in the groove corners of the component a, and the cleaning strength and the decontamination complement each other, so that the component a can be ensured to be cleaner when being taken out from the rectangular water tank 402.
In addition, the rectangular water tank 402 is fully stored with water, and the parts a are not easy to impact with each other under a large force no matter falling into water or turning over in water, so that the safety of the cleaning operation is ensured.
The soaking and cleaning tank unit 4 further comprises an inclined blocking net 403 arranged on the inner bottom surface and one of the inner side surfaces of the rectangular water tank 402, and a sewage hole 404 and an opening plug 405 which are arranged on the inner bottom surface of the rectangular water tank 402 and are positioned below the inclined blocking net 403.
In this embodiment, the inclined blocking net 403 is rectangular, two long sides are respectively adhered to the inner side surface and the inner bottom surface of the rectangular water tank 402, and the sewage hole 404 and the perforated plug 405 are located below the inclined blocking net 403, so that when the rectangular water tank 402 rotates to the position that the inclined blocking net 403 is located at the lowest point, the dirt accumulates near the sewage hole 404 and completely leaves the part a, and the strength of soaking and cleaning can be further improved. In addition, the rectangular tank 402 is not rotated after the opening plug 405 is opened until all the components a are completely removed.
Thus, the rectangular tank 402 has only 3 operating states: 1. when the water spraying cleaning device is horizontal, the water spraying cleaning device is used for receiving the falling part a which is already cleaned by water spraying; 2. the opening is inclined outwards towards the rectangular frame body 101, and at this time, the sewage is discharged and the part a is taken out; 3. the water body in the rectangular water tank 402 is used for billowing by a relatively small degree to rotate left and right, so that the soaking and cleaning degree is properly improved.
The immersion cleaning tank unit 4 further includes a side hole 406 provided on the rectangular tank 402, and an air inflation tube 407 provided on the side hole 406.
In this embodiment, the air pump is connected to the air inflation pipe 407, so that the water body in the rectangular water tank 402 can be billowed after the air inflation, and the soaking and cleaning effects are further improved. On the other hand, the above-mentioned water tank rotation and swing action and inflation action can turn over the component a, and can also make the soaking and cleaning operation more in place, at this time, the component a is relatively small even if it is bumped in the rectangular water tank 402, and after all, there is resistance of the water body.
Finally, the advantages of the cleaning device of the present embodiment are summarized as follows.
The first part a enters at one end of the transverse frame body unit 1 and is taken out at the soaking and cleaning box body unit 4 at the other end, and the whole process comprises water spraying cleaning and soaking cleaning, so that the cleaning degree is relatively thorough, and the cleanliness of the part a is ensured to meet the requirement of reutilization.
Secondly, when the water spraying pipe unit 3 sprays water to clean the component a, the component a is fixed on the net-shaped conveyer belt unit 2 and is properly separated, so that the component a is not easy to damage and deform.
And thirdly, when the part a falls into the soaking and cleaning box body unit 4, the water body buffering effect is achieved, proper resistance is provided in water, and the part a cannot roll rapidly, so that the part a is not easy to damage at the moment.
And in the fourth water spraying cleaning process, the water spraying pipe units 3 are arranged on the upper side and the lower side of the part a, and the net-shaped conveying belt unit 2 can be permeable, so that the water spraying cleaning mode is relatively thorough.
The fifth and lower spray pipe units 3 can further independently clean the mesh conveyor belt units 2, and finally the sewage is orderly discharged in the L-shaped perforated water baffle 106.
Sixth, the soaking and cleaning box body unit 4 has a rotating function and an inflating function, so that soaking water can be properly billowed, and the soaking and cleaning strength is further improved.
Seventh, the soaking and cleaning box unit 4 further includes the inclined blocking net 403, so as to ensure that the dirt and the component a are completely separated after soaking and cleaning.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited to the above embodiments, and various modifications may be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model. These are all non-inventive modifications which are intended to be protected by the patent laws within the scope of the appended claims.
Claims (10)
1. A belt cleaning device for automobile parts refabrication, its characterized in that: the structure comprises a transverse frame body unit (1), a net-shaped conveying belt unit (2) which is arranged on the transverse frame body unit (1) and used for conveying parts (a), a spray pipe unit (3) which is arranged on the transverse frame body unit (1) and positioned above, below and inside the net-shaped conveying belt unit (2), and a soaking and cleaning box body unit (4) which is arranged on the transverse frame body unit (1) and used for receiving the parts (a) which have completed the water spraying and cleaning operation.
2. A cleaning device for remanufacturing an automotive component according to claim 1, wherein: the transverse frame body unit (1) comprises a rectangular frame body (101), shaft holes (102) which are arranged on vertical plates of the rectangular frame body (101) and used for installing the net-shaped conveying belt unit (2), pipe holes (103) which are arranged on the vertical plates of the rectangular frame body (101) and positioned in the middle, above and below the two shaft holes (102) and used for installing the spray pipe unit (3), and end grooves (104) which are arranged on a bottom plate of the rectangular frame body (101) and used for installing the soaking and cleaning box unit (4) and discharging sewage downwards.
3. A cleaning device for remanufacturing an automotive component according to claim 2, wherein: the transverse frame unit (1) further comprises an inclined guide plate (105) arranged on the bottom plate of the rectangular frame (101).
4. A cleaning device for remanufacturing an automotive component according to claim 2, wherein: the transverse frame body unit (1) further comprises an L-shaped perforated water baffle (106) which is arranged in the end groove (104) and used for receiving sewage, and a second shaft hole (107) which is arranged on a vertical plate of the rectangular frame body (101) and is positioned in the end groove (104) and used for installing the soaking and cleaning box body unit (4).
5. A cleaning device for remanufacturing an automotive component according to claim 2, wherein: the transverse frame body unit (1) further comprises an entrance height limiting plate (108) which is arranged on the inner side face of the vertical plate of the rectangular frame body (101) and used for marking the height of the water spraying pipe unit (3) above.
6. A cleaning device for remanufacturing an automotive component according to claim 2, wherein: the net-shaped conveyer belt unit (2) comprises 2 rotary rollers (201) which are respectively inserted into the two pairs of shaft holes (102), 2 conveyer belts (202) which are sleeved on the two rotary rollers (201), and a middle net belt (203) which is arranged on the two conveyer belts (202) and used for water to pass through.
7. A cleaning device for remanufacturing an automotive component of claim 6, wherein: the water spraying pipe unit (3) comprises a water inlet pipe (301) arranged on the pipe hole (103) and a nozzle (302) arranged on the water inlet pipe (301), and the water spraying pipe unit (3) comprises 3 rows in total and is respectively arranged above, inside and below the middle grid belt (203).
8. A cleaning device for remanufacturing an automotive component of claim 4, wherein: the immersion cleaning tank unit (4) includes a rotation shaft (401) provided on the second shaft hole (107), and a rectangular water tank (402) provided on the rotation shaft (401).
9. A cleaning device for remanufacturing an automotive component of claim 8, wherein: the soaking and cleaning box body unit (4) further comprises an inclined blocking net (403) arranged on the inner bottom surface and one of the inner side surfaces of the rectangular water tank (402), and a sewage hole (404) and an opening plug (405) which are arranged on the inner bottom surface of the rectangular water tank (402) and are positioned below the inclined blocking net (403).
10. A cleaning device for remanufacturing an automotive component of claim 8, wherein: the soaking and cleaning box unit (4) further comprises a side hole (406) arranged on the rectangular water tank (402), and an air charging pipe (407) arranged on the side hole (406).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223473234.7U CN219560622U (en) | 2022-12-26 | 2022-12-26 | Cleaning device for remanufacturing automobile parts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223473234.7U CN219560622U (en) | 2022-12-26 | 2022-12-26 | Cleaning device for remanufacturing automobile parts |
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| CN219560622U true CN219560622U (en) | 2023-08-22 |
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| CN202223473234.7U Active CN219560622U (en) | 2022-12-26 | 2022-12-26 | Cleaning device for remanufacturing automobile parts |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117702289A (en) * | 2024-02-05 | 2024-03-15 | 常州喷丝板厂有限公司 | Dry-jet wet-spinning carbon fiber spinneret plate surface treatment device |
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2022
- 2022-12-26 CN CN202223473234.7U patent/CN219560622U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117702289A (en) * | 2024-02-05 | 2024-03-15 | 常州喷丝板厂有限公司 | Dry-jet wet-spinning carbon fiber spinneret plate surface treatment device |
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