CN219541003U - Monitoring system of cigarette case appearance imaging device - Google Patents
Monitoring system of cigarette case appearance imaging device Download PDFInfo
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- CN219541003U CN219541003U CN202223096460.8U CN202223096460U CN219541003U CN 219541003 U CN219541003 U CN 219541003U CN 202223096460 U CN202223096460 U CN 202223096460U CN 219541003 U CN219541003 U CN 219541003U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 91
- 238000003384 imaging method Methods 0.000 title claims abstract description 54
- 238000012544 monitoring process Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000010295 mobile communication Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 230000007547 defect Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 7
- 238000010276 construction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model provides a monitoring system of a cigarette case appearance imaging device, which comprises: proximity switch, controller and alarm device. The controller is in signal connection with the cigarette case appearance imaging device, the input end of the controller is connected with the output end of the proximity switch, and the first output end of the controller is connected with the control end of the alarm device. The proximity switch is arranged in front of the cigarette case appearance imaging device so as to detect the transported cigarette case. And the controller compares the continuous images acquired by the cigarette case appearance imaging device according to the detection signal of the proximity switch, and controls the alarm device to alarm when the continuous images are completely identical. The utility model can improve the defect detection efficiency of the cigarette case and reduce the working strength of operators.
Description
Technical Field
The utility model relates to the technical field of cigarette case monitoring, in particular to a monitoring system of a cigarette case appearance imaging device.
Background
The cigarette case appearance imaging detection device shoots sequentially passing cigarette packets by using an industrial camera, and after the acquired images are subjected to operation treatment, the cigarette packets conforming to the characteristics of the defective cigarette packets are removed at a removing opening, so that the cigarette packets are prevented from flowing into the small box transparent paper packaging machine, and meanwhile, the cigarette packets with continuous defects are subjected to early warning and stopping, and operators are timely prompted to carry out equipment adjustment and maintenance. However, in the operation process of the appearance imaging equipment, the appearance imaging equipment is stopped accidentally and suddenly, the detection alarm function is lost, the crew can reversely trace back to find all finished cigarettes in the dead time period only by removing the picture record time for the last time, the appearance of the small packets is opened one by one to confirm again, the labor intensity of workers is increased, and meanwhile, a large number of self-tests are manually performed, so that the detection omission risk exists. Therefore, how to find out the operation failure of the cigarette case appearance imaging device in time has important significance.
Disclosure of Invention
The utility model provides a monitoring system of a cigarette case appearance imaging device, which solves the problem that the existing cigarette case appearance imaging device cannot be monitored in time when the existing cigarette case appearance imaging device fails, can improve the detection efficiency of cigarette case defects, and reduces the working intensity of operators.
In order to achieve the above object, the present utility model provides the following technical solutions:
a system for monitoring an imaging device for the appearance of a cigarette packet, comprising: a proximity switch, a controller and an alarm device;
the controller is in signal connection with the cigarette case appearance imaging device, the input end of the controller is connected with the output end of the proximity switch, and the first output end of the controller is connected with the control end of the alarm device;
the proximity switch is arranged in front of the cigarette case appearance imaging device so as to detect the transported cigarette case;
and the controller compares the continuous images acquired by the cigarette case appearance imaging device according to the detection signal of the proximity switch, and controls the alarm device to alarm when the continuous images are completely identical.
Preferably, the method further comprises: eliminating an electromagnetic valve;
the controller is in signal connection with the removing electromagnetic valve, and when the continuous images are completely identical in comparison, the controller controls the removing electromagnetic valve to be closed, so that the removing device removes the corresponding cigarette case.
Preferably, the method further comprises: a display screen;
the display screen is in signal connection with the controller and is used for displaying the cigarette case image output by the cigarette case appearance imaging device and the comparison information of the connection image in real time.
Preferably, the method further comprises: a purple light lamp;
the second output end of the controller is connected with the control end of the purple light lamp, the controller controls the purple light lamp to be lightened when continuous images are identical to each other so as to influence the image noise of the appearance imaging of the cigarette case, and then the controller controls the reject solenoid valve to be closed so as to forcedly reject the corresponding cigarette case.
Preferably, the method further comprises: a counter;
the counter is in signal connection with the controller and is used for displaying the number of the removed cigarette boxes in real time.
Preferably, the alarm device at least comprises any one of the following: an indicator light, a buzzer and an audible and visual alarm.
Preferably, the method further comprises: a mobile communication module and a mobile terminal;
the controller is in signal connection with the mobile communication module and is in communication connection with the mobile terminal of the manager through the mobile communication;
and the controller pushes the crash alarm information to the mobile terminal when the continuous images are identical.
Preferably, the mobile terminal at least comprises any one of the following: smart phones, tablet computers, and smart wearers.
Preferably, the controller is a microprocessor or a PLC programmable controller.
The utility model provides a monitoring system of a cigarette case appearance imaging device, which is used for comparing continuous images acquired by the cigarette case appearance imaging device through a controller and controlling an alarm device to alarm when the continuous images are identical. The problem that an existing cigarette case appearance imaging device cannot be monitored in time when faults occur is solved, the defect detection efficiency of the cigarette case can be improved, and the working intensity of operators is reduced.
Drawings
In order to more clearly illustrate the specific embodiments of the present utility model, the drawings that are required to be used in the embodiments will be briefly described.
Fig. 1 is a schematic diagram of a monitoring system of a cigarette case appearance imaging device provided by the utility model.
Detailed Description
In order to make the solution of the embodiment of the present utility model better understood by those skilled in the art, the embodiment of the present utility model is further described in detail below with reference to the accompanying drawings and embodiments.
Aiming at the problem that the existing cigarette case appearance defect detection fails and cannot be timely monitored, the utility model provides a monitoring system of the cigarette case appearance imaging device, which solves the problem that the existing cigarette case appearance imaging device cannot be timely monitored when failing, can improve the cigarette case defect detection efficiency and reduce the working intensity of operators.
As shown in fig. 1, a monitoring system of a cigarette packet appearance imaging device comprises: proximity switch, controller and alarm device. The controller is in signal connection with the cigarette case appearance imaging device, the input end of the controller is connected with the output end of the proximity switch, and the first output end of the controller is connected with the control end of the alarm device. The proximity switch is arranged in front of the cigarette case appearance imaging device so as to detect the transported cigarette case. And the controller compares the continuous images acquired by the cigarette case appearance imaging device according to the detection signal of the proximity switch, and controls the alarm device to alarm when the continuous images are completely identical.
Specifically, when the cigarette case images collected by the cigarette case appearance imaging device continuously appear the same phenomenon, the controller judges whether the cigarette case is continuous according to the cigarette case conveying signals detected by the proximity switch, if so, the cigarette case appearance imaging device is judged to have a crash fault, and the controller controls the alarm device to alarm so that an operator can perform field processing. When the continuous images are compared, the pixel values of the set positions on the images can be compared, and when the pixel values are equal, the continuous images are judged to be identical. The proximity switch is used for detecting the conveying cigarette case in place so as to determine the conveying time sequence of the cigarette case. The system can timely find out whether the cigarette case appearance imaging device is in a dead halt state or not, so that the defect cigarette packets caused by the dead halt of the detection system are prevented from flowing into the next procedure, the defect detection efficiency of the cigarette case can be improved, and the working intensity of operators is reduced.
The system further comprises: eliminating an electromagnetic valve; the controller is in signal connection with the removing electromagnetic valve, and when the continuous images are completely identical in comparison, the controller controls the removing electromagnetic valve to be closed, so that the removing device removes the corresponding cigarette case.
The system further comprises: a display screen; the display screen is in signal connection with the controller and is used for displaying the cigarette case image output by the cigarette case appearance imaging device and the comparison information of the connection image in real time.
The system further comprises: a purple light lamp; the second output end of the controller is connected with the control end of the purple light lamp, the controller controls the purple light lamp to be lightened when continuous images are identical to each other so as to influence the image noise of the appearance imaging of the cigarette case, and then the controller controls the reject solenoid valve to be closed so as to forcedly reject the corresponding cigarette case.
When the continuous images are completely identical, the cigarette case can be irradiated by the ultraviolet lamp, so that the image noise point of the appearance imaging of the cigarette case is changed, and then the pixel value of the cigarette case image is changed. If the continuous images are different, the cigarette case appearance imaging device is judged to be in a normal working state.
The system further comprises: a counter; the counter is in signal connection with the controller and is used for displaying the number of the removed cigarette boxes in real time.
Further, the alarm device at least comprises any one of the following: an indicator light, a buzzer and an audible and visual alarm.
The system further comprises: a mobile communication module and a mobile terminal; the controller is in signal connection with the mobile communication module and is in communication connection with the mobile terminal of the manager through the mobile communication;
and the controller pushes the crash alarm information to the mobile terminal when the continuous images are identical.
Further, the mobile terminal at least comprises any one of the following: smart phones, tablet computers, and smart wearers.
Further, the controller is a microprocessor or a PLC programmable controller.
The utility model provides a monitoring system of a cigarette case appearance imaging device, which is used for comparing continuous images acquired by the cigarette case appearance imaging device through a controller and controlling an alarm device to alarm when the continuous images are identical. The problem that an existing cigarette case appearance imaging device cannot be monitored in time when faults occur is solved, the defect detection efficiency of the cigarette case can be improved, and the working intensity of operators is reduced.
While the construction, features and effects of the present utility model have been described in detail with reference to the illustrated embodiments, the above description is only the preferred embodiments of the present utility model, but the present utility model should not be limited to the embodiments shown in the drawings, and all changes made according to the concepts of the present utility model or modifications as equivalent embodiments shall fall within the scope of the present utility model without departing from the spirit covered by the specification and drawings.
Claims (9)
1. A system for monitoring an imaging device for the appearance of a cigarette packet, comprising: a proximity switch, a controller and an alarm device;
the controller is in signal connection with the cigarette case appearance imaging device, the input end of the controller is connected with the output end of the proximity switch, and the first output end of the controller is connected with the control end of the alarm device;
the proximity switch is arranged in front of the cigarette case appearance imaging device, and is used for detecting the transported cigarette packets in place so as to determine the transport time sequence of the cigarette case;
and the controller compares the continuous images acquired by the cigarette case appearance imaging device according to the detection signal of the proximity switch, and controls the alarm device to alarm when the continuous images are completely identical.
2. The system for monitoring a cigarette packet appearance imaging device of claim 1, further comprising: eliminating an electromagnetic valve;
the controller is in signal connection with the removing electromagnetic valve, and when the continuous images are completely identical in comparison, the controller controls the removing electromagnetic valve to be closed, so that the removing device removes the corresponding cigarette case.
3. The system for monitoring a cigarette packet appearance imaging device of claim 2, further comprising: a display screen;
the display screen is in signal connection with the controller and is used for displaying the cigarette case image output by the cigarette case appearance imaging device and the comparison information of the connection image in real time.
4. A system for monitoring an imaging device for the appearance of a cigarette packet according to claim 3, further comprising: a purple light lamp;
the second output end of the controller is connected with the control end of the purple light lamp, the controller controls the purple light lamp to be lightened when continuous images are identical to each other so as to influence the image noise of the appearance imaging of the cigarette case, and then the controller controls the reject solenoid valve to be closed so as to forcedly reject the corresponding cigarette case.
5. The system for monitoring a cigarette packet appearance imaging device of claim 4, further comprising: a counter;
the counter is in signal connection with the controller and is used for displaying the number of the removed cigarette boxes in real time.
6. The system for monitoring the imaging device of the appearance of a cigarette packet according to claim 5, wherein said alarm means comprises at least any one of the following: an indicator light, a buzzer and an audible and visual alarm.
7. The system for monitoring a cigarette packet appearance imaging device of claim 6, further comprising: a mobile communication module and a mobile terminal;
the controller is in signal connection with the mobile communication module and is in communication connection with the mobile terminal of the manager through the mobile communication;
and the controller pushes the crash alarm information to the mobile terminal when the continuous images are identical.
8. The system for monitoring the imaging device of the appearance of a cigarette packet according to claim 7, wherein said mobile terminal comprises at least any one of the following: smart phones, tablet computers, and smart wearers.
9. A monitoring system for a cigarette packet appearance imaging device in accordance with any one of claims 1 to 8 wherein the controller is a microprocessor or PLC programmable controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223096460.8U CN219541003U (en) | 2022-11-21 | 2022-11-21 | Monitoring system of cigarette case appearance imaging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223096460.8U CN219541003U (en) | 2022-11-21 | 2022-11-21 | Monitoring system of cigarette case appearance imaging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219541003U true CN219541003U (en) | 2023-08-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223096460.8U Active CN219541003U (en) | 2022-11-21 | 2022-11-21 | Monitoring system of cigarette case appearance imaging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219541003U (en) |
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2022
- 2022-11-21 CN CN202223096460.8U patent/CN219541003U/en active Active
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