CN219532582U - Molten steel sample tank sample feeding system in steelmaking process - Google Patents
Molten steel sample tank sample feeding system in steelmaking process Download PDFInfo
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- CN219532582U CN219532582U CN202320348548.XU CN202320348548U CN219532582U CN 219532582 U CN219532582 U CN 219532582U CN 202320348548 U CN202320348548 U CN 202320348548U CN 219532582 U CN219532582 U CN 219532582U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model discloses a molten steel sample tank sample delivery system in a steelmaking process, which comprises a pneumatic sample delivery pipeline connected with a user end and a laboratory, wherein a first photoelectric device for detecting a molten steel sample tank and a second photoelectric device close to the laboratory side are arranged on the pneumatic sample delivery pipeline close to the user end, and two ends of the first photoelectric device and the second photoelectric device are respectively connected with a pneumatic sample delivery pipeline flange, and the system is characterized in that: the sampling flange plate is provided with a compressed air inlet which is connected with a high-pressure air source. By adopting the technical scheme, the compressed air can be adopted to directly purge the pipeline system, after the air source is opened by switching on, the sample tank can be immediately ejected, then the pipeline is restored, the tank taking process is finished, the fire operation is not needed, and the efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of steelmaking sampling, and particularly relates to a molten steel sample tank sample feeding system in a steelmaking process.
Background
In the daily production of steel plants, molten steel needs to be tested and inspected to ensure that the components, quality and the like of the molten steel meet the process requirements. At present, six sampling points are arranged in a workshop, and the taken sample is put into a sample tank and is transmitted to a laboratory in a reciprocating manner through a pneumatic sample feeding system. The pneumatic sample feeding system adopts a positive and negative pressure single pipe to utilize wind pressure generated by a vortex pump as power, and under the automatic control of a PLC programmable controller, the positive and negative distribution of air flow is carried out through an air distribution valve, and air pressure difference corresponding to positive pressure or negative pressure is generated before and after a sample tank, so that the sample tank is pushed to run along a seamless pipeline at a high speed in a two-way manner, and the effect of transporting the sample tank is achieved. However, due to the frequent use of the sample pot, when damaged in the chucking system, the test efficiency of the sample is affected, and the process of taking out the sample pot takes a long time.
The sample tank cylinder body is made of 20# steel, and the sealing rings at the two ends are made of high polymer polyethylene, but under long-term conveying, impact and polishing, cracks and fragments appear on the sealing cover and the sliding ring of the sample tank tube body, a system pipeline is clamped, and the pneumatic conveying system cannot be normally used.
The pneumatic sample feeding pipe system adopts a phi 76 x 4mm seamless pipe, the length from six sampling points to a laboratory pipeline is about 100 meters to 200 meters, the pipeline is lifted, lowered and turned, the bending radius of the pipe is about 2.5 meters, straight pipe sections are reserved on two sides so as to facilitate welding, the adjacent pipes are connected in a sleeve connection mode, the pipe opening in the sleeve is processed into a 30-degree chamfer, and the pipe opening is connected with equipment in a flange connection mode. According to past failure handling experience, the canister is often located between the user side and the two optoelectronic devices at the laboratory. The original method adopts phi 6mm wire rods to manually convey the wire rods to a pipeline at a flange of a photoelectric device, and then cuts the pipeline at the position after judging the position of the clamping tank, and takes out the sample tank. If the sample tank cannot be confirmed, the pipeline is cut successively for gradual investigation until the position of the sample tank is confirmed, all cutting parts are welded and reset after the sample tank is taken out, the treatment and recovery process time is long, and an electric welding and angle grinder is adopted in the operation process
The research is carried out on a molten steel sample tank sample feeding system in the steelmaking process.
Disclosure of Invention
Aiming at the problems existing in the prior art, the utility model provides a molten steel sample tank sample feeding system in the steelmaking process.
The utility model is realized in this way, a kind of molten steel sample tank sample delivery system in steelmaking process, including connecting the user side and the pneumatic sample delivery pipeline of the laboratory, install the first photoelectric device used for detecting the molten steel sample tank and close to the second photoelectric device of the laboratory side on the said pneumatic sample delivery pipeline near the user side, the said first photoelectric device and two ends of the second photoelectric device are connected with pneumatic sample delivery pipeline flange separately, characterized by that: the sampling flange plate is provided with a compressed air inlet which is connected with a high-pressure air source.
Preferably, the sampling flange plate is connected to the outlet flange side of the first photoelectric device through a tee joint, and a gate valve or a ball valve is arranged on the sampling flange plate connection side of the tee joint and the first photoelectric device connection side.
Preferably, the pneumatic pipe comprises a pneumatic vertical pipe, a pneumatic corner elbow and a pneumatic horizontal pipe, and the pneumatic vertical pipe and the pneumatic corner elbow are connected through a swivel joint.
The utility model has the advantages and technical effects that: by adopting the technical scheme, the compressed air can be adopted to directly purge the pipeline system, after the air source is opened by switching on, the sample tank can be immediately ejected, then the pipeline is restored, the tank taking process is finished, the fire operation is not needed, and the efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a sample delivery system of a molten steel sample tank;
FIG. 2 is a schematic diagram of a sampling flange according to embodiment 1 of the present utility model;
fig. 3 is a schematic structural view of embodiment 2 of the present utility model.
In the figure, 1, a user side; 2. a laboratory; 3. pneumatic sample feeding pipeline; 3-1, a pneumatic vertical pipe; 3-2, pneumatic corner elbow; 3-3, a wind-driven horizontal pipe; 4. a first optoelectronic device; 5. a second optoelectronic device; 6. sampling flange plate; 6-1, compressed air inlet; 7. a three-way joint; 8. a gate valve; 9. and (5) a rotary joint.
Detailed Description
The present utility model will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In embodiment 1, please refer to fig. 1 and 2, a sample feeding system for a molten steel sample tank in a steelmaking process comprises a pneumatic sample feeding pipe 3 connected with a user end 1 (a refining furnace) and a laboratory 2, a first photoelectric device 4 for detecting the molten steel sample tank and a second photoelectric device 5 near the laboratory side are installed on the pneumatic sample feeding pipe near the user end, two ends of the first photoelectric device and two ends of the second photoelectric device are respectively connected with a flange of the pneumatic sample feeding pipe, and the sample feeding system further comprises a sampling flange 6, wherein a compressed air inlet 6-1 is arranged on the sampling flange, and the compressed air inlet is connected with a high-pressure air source. The structure is better suitable for a steel water sample tank sample feeding system which is built.
When the actual sampling tank is used, firstly, the outlet flange of the first photoelectric device is removed and the sampling flange plate is installed, then, the inlet flange of the second photoelectric device is removed, the sample conveying pipeline is expanded to enable the sample conveying pipeline to be misplaced with the second photoelectric device under the action of dead weight and external force, then, the sampling flange plate is connected with a high-pressure air source through a hose, after the compressed air (0.6 MPa) source is opened, compressed air with pressure is injected into a pipeline, the blocking sample tank is ejected to the flange outlet at the front end of the second photoelectric device at the laboratory end, the tank taking process is finished, the interface flanges at all positions are reset, and the pneumatic sample conveying system is normally used. Through actual operation, the whole operation process is controlled within two hours, so that the purpose of quickly taking the can is achieved.
In embodiment 2, referring to fig. 3, in order to further improve efficiency and reduce disassembly, when a new pneumatic sample delivery pipe is disposed, the sampling flange is connected to the outlet flange side of the first photoelectric device through a tee joint 7, and gate valves 8 or ball valves are disposed on the connection side of the sampling flange and the connection side of the first photoelectric device of the tee joint. By adopting the technical scheme, only the second photoelectric device side needs to be disassembled.
Preferably, in order to prevent the deformation of the pneumatic sample feeding pipe caused by dead weight or external force and avoid the blocking resistance to the sample tank, the pneumatic sample feeding pipe comprises a pneumatic vertical pipe 3-1, a pneumatic corner elbow 3-2 and a pneumatic horizontal pipe 3-3, and the pneumatic vertical pipe and the pneumatic corner elbow are connected through a rotary joint 9.
In summary, by adopting the technical scheme, the compressed air can be adopted to directly purge the pipeline system, after the air source is opened by switching on, the sample tank can be immediately ejected, then the pipeline is restored, the tank taking process is finished, the fire operation is not needed, and the efficiency is improved.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (3)
1. The utility model provides a steel-making in-process molten steel sample tank sample delivery system, is including connecting the pneumatics of user side and laboratory and send the pipe way, is being close to the user side install the first photoelectric device that is used for detecting steel water sample tank and be close to the second photoelectric device of laboratory side on sending the sample pipe way, first photoelectric device and second photoelectric device's both ends respectively with pneumatics send pipe way flange joint, its characterized in that: the sampling flange plate is provided with a compressed air inlet which is connected with a high-pressure air source.
2. The steel making process ladle sample feeding system according to claim 1, wherein: the sampling flange plate is connected to the outlet flange side of the first photoelectric device through a tee joint, and a gate valve or a ball valve is arranged on the connection side of the sampling flange plate and the connection side of the first photoelectric device of the tee joint.
3. The steel making process ladle sample feeding system according to claim 1, wherein: the pneumatic pipe feeding pipeline comprises a pneumatic vertical pipe, a pneumatic corner elbow and a pneumatic horizontal pipe, and the pneumatic vertical pipe and the pneumatic corner elbow are connected through a rotary joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320348548.XU CN219532582U (en) | 2023-02-28 | 2023-02-28 | Molten steel sample tank sample feeding system in steelmaking process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320348548.XU CN219532582U (en) | 2023-02-28 | 2023-02-28 | Molten steel sample tank sample feeding system in steelmaking process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219532582U true CN219532582U (en) | 2023-08-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320348548.XU Active CN219532582U (en) | 2023-02-28 | 2023-02-28 | Molten steel sample tank sample feeding system in steelmaking process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219532582U (en) |
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2023
- 2023-02-28 CN CN202320348548.XU patent/CN219532582U/en active Active
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