CN219513501U - Commutator hook bending equipment - Google Patents

Commutator hook bending equipment Download PDF

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Publication number
CN219513501U
CN219513501U CN202320186729.7U CN202320186729U CN219513501U CN 219513501 U CN219513501 U CN 219513501U CN 202320186729 U CN202320186729 U CN 202320186729U CN 219513501 U CN219513501 U CN 219513501U
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CN
China
Prior art keywords
commutator
top end
hook
bending
processing table
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Active
Application number
CN202320186729.7U
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Chinese (zh)
Inventor
包继斌
包翔
董科力
钱立进
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Ningbo Jiangbei Yongli Electric Appliance Co ltd
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Ningbo Jiangbei Yongli Electric Appliance Co ltd
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Priority to CN202320186729.7U priority Critical patent/CN219513501U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Manufacture Of Motors, Generators (AREA)

Abstract

The utility model discloses a bending device for a commutator hook, and particularly relates to the technical field of bending of the commutator hook. According to the utility model, the positions of the plurality of commutator hooks are switched by driving the circular plate to rotate through the motor, the commutator hooks firstly pass through the lower part of the spray head to remove ash and then move to the lower part of the ring plate, the height of the ring plate is adjusted through the second supporting component, and the five welding gun heads in the ring plate are utilized to heat the commutator hooks, so that the commutator hooks are softened and can be better bent, and the heated commutator hooks are moved to the lower part of the bending component to be bent, so that the yield of the commutator hooks is greatly improved.

Description

Commutator hook bending equipment
Technical Field
The utility model relates to the technical field of commutator hook bending, in particular to commutator hook bending equipment.
Background
The motor refers to an electromagnetic device for converting or transmitting electric energy according to an electromagnetic induction law, wherein a commutator is used as one of core devices of the motor, and plays a very important role in the motor. The existing reverser mainly has the specifications of hook type, groove type, plane type and the like, wherein the application of the reverser in the hook type is the most extensive.
The utility model discloses a hook part stamping die of a commutator, which is disclosed as CN203061699U, and comprises a commutator body, a commutator hook part and a commutator inner cavity, wherein the commutator hook part is provided with a convex part and a concave part, the hook part stamping die comprises a male die and a female die, and the male die is matched with the concave part in shape; the female die is matched with the shape of the protruding part, through the hook part stamping die in the technical scheme, the integral forming of the commutator hook part can be realized, the production efficiency is improved, the hook part is not deflected after the hook is bent by grooving the hook die according to the number of pieces, and the bent hooks of the product are uniformly indexed, so that the quality of the product is improved.
When the hook part stamping die of the commutator is used, as the commutator hook is made of harder materials, when bending equipment is used for bending the commutator hook, once the pressing force is overlarge, the commutator hook is easy to break, so that the commutator hook is scrapped, and the yield of the commutator hook is affected.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a commutator hook bending device, which is characterized in that a circular plate is driven to rotate by a motor, the positions of a plurality of commutator hooks are switched, the commutator hooks are subjected to ash removal under a spray head and then move to the lower part of a ring plate, the height of the ring plate is adjusted by using a second supporting component, five welding gun heads in the ring plate are utilized to heat the commutator hooks, so that the commutator hooks are softened and can be better bent, and the heated commutator hooks are moved to the lower part of a bending component to be bent, so that the yield of the commutator hooks is greatly improved, and the problems in the prior art are solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a commutator hook equipment of bending, includes processing platform and fixed subassembly that is used for processing the commutator hook, still including locating the bending subassembly of processing platform top one side for processing the commutator hook of waiting to bend, locate the deashing subassembly of processing platform top opposite side, be used for the clearance to wait to detect the commutator hook, the deashing subassembly includes the shower nozzle, the shower nozzle is installed in processing platform top through first supporting component, and processing platform bottom mounting is equipped with the gas-supply subassembly, is used for the gas-supply in the shower nozzle, processing platform top rear side is equipped with the ring plate, the ring plate inboard is equipped with five welder heads for heating the commutator hook, the ring plate rear end is fixed and is equipped with second supporting component, the second supporting component is installed in processing platform top for adjusting the position of ring plate.
In a preferred embodiment, the gas transmission assembly comprises a gas pump, the gas pump is fixed at the bottom end of the processing table, a gas outlet of the gas pump is communicated with the inside of the spray head through a gas outlet pipe, and a dust screen is fixedly arranged in a gas inlet of the gas pump, so that the gas can be filtered conveniently.
In a preferred embodiment, the first supporting component comprises a first electric push rod, the first electric push rod is embedded on one side of the top end of the processing table, a connecting plate is fixedly arranged on the top end of the first electric push rod, and the bottom end of the spray head penetrates through the connecting plate and extends to the lower portion of the connecting plate, so that the height of the spray head can be automatically adjusted.
In a preferred embodiment, the second supporting component comprises a second electric push rod, the second electric push rod is embedded in the rear side of the top end of the processing table, a long plate is fixedly arranged on the top end of the second electric push rod, and the long plate is fixedly connected with the rear side of the annular plate, so that the height of the annular plate can be automatically adjusted conveniently.
In a preferred embodiment, the bending assembly comprises a frame, a sliding block is arranged in the frame, a bending die is fixedly arranged at the bottom end of the sliding block and used for bending the commutator hook, a hydraulic cylinder is fixedly arranged at the top end of the sliding block, and the top end of the hydraulic cylinder penetrates through the frame and extends to the upper portion of the frame, so that automatic bending of the commutator hook is achieved.
In a preferred embodiment, the inside of the sliding block is penetrated and provided with two guide rods, and the top end and the bottom end of the two guide rods are respectively fixed with the top inner wall and the bottom inner wall of the frame, so that the stability of the sliding block during movement is improved.
In a preferred embodiment, the fixing component comprises a circular plate, a plurality of clamps are fixedly arranged at the top end of the circular plate and used for placing the reverser hooks to be processed, a motor is fixedly arranged at the bottom end of the circular plate, and the motor is embedded at the top of the processing table to realize automatic conveying of the reverser hooks.
The utility model has the technical effects and advantages that:
1. according to the utility model, the positions of the plurality of commutator hooks are switched by driving the circular plate to rotate through the motor, the commutator hooks firstly pass through the lower part of the spray head to remove ash and then move to the lower part of the ring plate, the height of the ring plate is adjusted through the second supporting component, and the five welding gun heads in the ring plate are utilized to heat the commutator hooks, so that the commutator hooks are softened and can be better bent, and the heated commutator hooks are moved to the lower part of the bending component to be bent, so that the yield of the commutator hooks is greatly improved.
2. Through using first electric putter drive shower nozzle reciprocates, the high use of shower nozzle of being convenient for is not needed manual operation, uses labour saving and time saving, utilizes the high of automatically regulated annular plate of second electric putter drive annular plate to reciprocate, uses pneumatic cylinder drive slider and mould to reciprocate, is convenient for press bending processing.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a bottom view of the overall structure of the present utility model;
FIG. 3 is a schematic diagram of a frame of the present utility model;
FIG. 4 is a rear bottom view of the overall structure of the present utility model;
fig. 5 is a schematic view of a ring plate of the present utility model.
The reference numerals are: 1. a processing table; 2. a spray head; 3. a ring plate; 4. a welding gun head; 5. an air pump; 6. a dust screen; 7. a first electric push rod; 8. a connecting plate; 9. a second electric push rod; 10. a long plate; 11. a frame; 12. a slide block; 13. bending a die; 14. a hydraulic cylinder; 15. a guide rod; 16. a circular plate; 17. and a motor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to the accompanying drawings 1-5 of the specification, the utility model provides a commutator hook bending device, which comprises a processing table 1 for processing commutator hooks, a fixing component, a bending component, a dust removing component and a spray head 2, wherein the bending component is arranged on one side of the top end of the processing table 1 and is used for processing commutator hooks to be bent, the dust removing component is arranged on the other side of the top end of the processing table 1 and is used for cleaning commutator hooks to be detected, the spray head 2 is arranged on the top end of the processing table 1 through a first supporting component, the bottom end of the processing table 1 is fixedly provided with a gas transmission component and is used for transmitting gas into the spray head 2, the rear side of the top end of the processing table 1 is provided with a ring plate 3, the inner side of the ring plate 3 is provided with five welding gun heads 4 and is used for heating the commutator hooks, and the rear end of the ring plate 3 is fixedly provided with a second supporting component which is arranged on the top end of the processing table 1 and is used for adjusting the position of the ring plate 3;
and the gas transmission assembly comprises a gas pump 5, the gas pump 5 is fixed in the bottom of the processing table 1, the gas outlet of the gas pump 5 is communicated with the inside of the spray head 2 through a gas outlet pipe, a dust screen 6 is fixedly arranged in the gas inlet of the gas pump 5 and is convenient for filtering air, the fixing assembly comprises a circular plate 16, a plurality of clamps are fixedly arranged at the top end of the circular plate 16 and used for placing a reverser hook to be processed, a motor 17 is fixedly arranged at the bottom end of the circular plate 16, and the motor 17 is embedded at the top of the processing table 1 to realize automatic conveying of the reverser hook.
Through placing the commutator hook to be detected on a plurality of clamps on the circular plate 16 in turn, then using the motor 17 to drive the circular plate 16 to rotate, switching the positions of a plurality of commutator hooks, the commutator hooks firstly pass through the lower part of the spray head 2, the spray head 2 blows out air to clean ash on the commutator hooks, then the commutator hooks move to the lower part of the ring plate 3, the height of the ring plate 3 is adjusted by using the second supporting component, five welding gun heads 4 in the ring plate 3 are utilized to heat the commutator hooks, so that the commutator hooks are softened, can be better bent, and the heated commutator hooks move to the lower part of the bending component for bending, so that the bending efficiency is greatly improved.
Referring to the accompanying drawings 1-5 of the specification, the utility model provides a commutator hook bending device, wherein a first supporting component comprises a first electric push rod 7, the first electric push rod 7 is embedded at one side of the top end of a processing table 1, a connecting plate 8 is fixedly arranged at the top end of the first electric push rod 7, the bottom end of a spray head 2 penetrates through the connecting plate 8 and extends below the connecting plate 8, so that the height of the spray head 2 can be automatically adjusted, a second supporting component comprises a second electric push rod 9, the second electric push rod 9 is embedded at the rear side of the top end of the processing table 1, a long plate 10 is fixedly arranged at the top end of the second electric push rod 9, and the long plate 10 is fixedly connected with the rear side of a ring plate 3, so that the height of the ring plate 3 can be automatically adjusted;
and the bending assembly comprises a frame 11, the inside slider 12 that is equipped with of frame 11, slider 12 bottom mounting is equipped with bending mould 13 for bending commutator hook, slider 12 top is fixed to be equipped with pneumatic cylinder 14, the pneumatic cylinder 14 top runs through frame 11 and extends to frame 11 top, realizes the automatic bending to commutator hook, slider 12 is inside to run through and is equipped with two guide bars 15, and two guide bars 15 top and bottom are fixed with the top inner wall, the bottom inner wall of frame 11 respectively, improve slider 12 stability when removing.
Through using first electric putter 7 drive shower nozzle 2 reciprocates, be convenient for adjust the high use of shower nozzle 2, do not need manual operation, use labour saving and time saving, utilize second electric putter 9 drive crown plate 3 to reciprocate, be convenient for automatically regulated crown plate 3's height uses pneumatic cylinder 14 drive slider 12 and mould to reciprocate, is convenient for press bending processing.
Finally: the foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the utility model are intended to be included within the scope of the utility model.

Claims (7)

1. The utility model provides a commutator hook equipment of bending, includes processing platform (1) and fixed subassembly that are used for processing commutator hook, its characterized in that: and also comprises
The bending component is arranged at one side of the top end of the processing table (1) and is used for processing a commutator hook to be bent;
the ash removing component is arranged on the other side of the top end of the processing table (1) and is used for cleaning a reverser hook to be detected;
the ash removal assembly comprises a spray head (2), the spray head (2) is arranged at the top end of the processing table (1) through a first supporting assembly, and a gas transmission assembly is fixedly arranged at the bottom end of the processing table (1) and used for transmitting gas into the spray head (2);
the rear side of the top end of the processing table (1) is provided with a ring plate (3), and five welding gun heads (4) are arranged on the inner side of the ring plate (3) and used for heating the commutator hooks;
the rear end of the annular plate (3) is fixedly provided with a second supporting component, and the second supporting component is arranged at the top end of the processing table (1) and used for adjusting the position of the annular plate (3).
2. A diverter hook bending apparatus as defined in claim 1, wherein: the gas transmission assembly comprises a gas pump (5), the gas pump (5) is fixed at the bottom end of the processing table (1), a gas outlet of the gas pump (5) is communicated with the inside of the spray head (2) through a gas outlet pipe, and a dust screen (6) is fixedly arranged in a gas inlet of the gas pump (5).
3. A diverter hook bending apparatus as defined in claim 1, wherein: the first supporting component comprises a first electric push rod (7), the first electric push rod (7) is embedded on one side of the top end of the processing table (1), a connecting plate (8) is fixedly arranged on the top end of the first electric push rod (7), and the bottom end of the spray head (2) penetrates through the connecting plate (8) and extends to the lower portion of the connecting plate (8).
4. A diverter hook bending apparatus as defined in claim 1, wherein: the second supporting component comprises a second electric push rod (9), the second electric push rod (9) is embedded in the rear side of the top end of the processing table (1), a long plate (10) is fixedly arranged on the top end of the second electric push rod (9), and the long plate (10) is fixedly connected with the rear side of the annular plate (3).
5. A diverter hook bending apparatus as defined in claim 1, wherein: the bending assembly comprises a frame (11), a sliding block (12) is arranged inside the frame (11), a bending die (13) is arranged at the bottom end of the sliding block (12) in a fixed mode and used for bending a commutator hook, a hydraulic cylinder (14) is fixedly arranged at the top end of the sliding block (12), and the top end of the hydraulic cylinder (14) penetrates through the frame (11) and extends to the upper portion of the frame (11).
6. The commutator hook bending apparatus as defined in claim 5, wherein: the sliding block (12) is internally provided with two guide rods (15) in a penetrating way, and the top ends and the bottom ends of the two guide rods (15) are respectively fixed with the top inner wall and the bottom inner wall of the frame (11).
7. A diverter hook bending apparatus as defined in claim 1, wherein: the fixing assembly comprises a circular plate (16), a plurality of clamps are fixedly arranged at the top end of the circular plate (16) and used for placing a commutator hook to be processed, a motor (17) is fixedly arranged at the bottom end of the circular plate (16), and the motor (17) is embedded at the top of the processing table (1).
CN202320186729.7U 2023-02-06 2023-02-06 Commutator hook bending equipment Active CN219513501U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320186729.7U CN219513501U (en) 2023-02-06 2023-02-06 Commutator hook bending equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320186729.7U CN219513501U (en) 2023-02-06 2023-02-06 Commutator hook bending equipment

Publications (1)

Publication Number Publication Date
CN219513501U true CN219513501U (en) 2023-08-11

Family

ID=87530533

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320186729.7U Active CN219513501U (en) 2023-02-06 2023-02-06 Commutator hook bending equipment

Country Status (1)

Country Link
CN (1) CN219513501U (en)

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