CN219465354U - Automatic processing and assembling machine - Google Patents
Automatic processing and assembling machine Download PDFInfo
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- CN219465354U CN219465354U CN202320691799.8U CN202320691799U CN219465354U CN 219465354 U CN219465354 U CN 219465354U CN 202320691799 U CN202320691799 U CN 202320691799U CN 219465354 U CN219465354 U CN 219465354U
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Abstract
The utility model discloses an automatic processing assembly machine, which comprises an installation box body, and is characterized in that the upper end of the installation box body is provided with a conveying assembly structure; the conveying and assembling structure comprises: the device comprises a driving motor, a reduction gearbox body, a mounting shaft, a turntable, a feeding detection assembly, an insulating paper placement assembly, a bottom plate conveying assembly, a riveting detection assembly, a finished product classification assembly, a leveling assembly and a finished product detection assembly; the utility model relates to the technical field of production automation, in particular to a conveying and assembling structure, wherein an internal sensor is pneumatic and electrically driven by an infrared sensor, a vibrating disc is used for carrying out reforming and sorting on objects in the disc through vibration of a certain frequency, the objects are rearranged and screened in a direction selecting mechanism track which is specially designed, the objects are discharged to the next stage, each raw material is pushed to each specific processing area by a pneumatic processing device, and each joint part and a main processing disc are used for identifying whether the actions are performed through the infrared sensor, so that orderly processing and assembling procedures are ensured.
Description
Technical Field
The utility model relates to the technical field of production automation, in particular to an automatic processing assembly machine.
Background
In the conventional automatic processing, assembling and production of the temperature control switch, the production efficiency is basically low by manpower, and the assembling and production task cannot be quantitatively and linearly completed due to the limitation of manual production, so that the produced product has unstable quality and low yield, and the machine has mechanical production equipment, but has the defects of low integration, few supporting and assembling types, even single and non-automatic, so that an automatic, integrated and digital processing, assembling and production machine integrating shell, insulating paper and bottom plate processing and assembling is a problem to be solved urgently, and the difficulty is how to solve the problem of material conveying, how to link up each processing and assembling program and how to integrate the shell, insulating paper and bottom plate into a whole.
Disclosure of Invention
In order to achieve the above purpose, the utility model is realized by the following technical scheme: an automatic processing assembly machine comprises an installation box body, wherein the upper end of the installation box body is provided with a conveying assembly structure;
the conveying and assembling structure comprises: the device comprises a driving motor, a reduction gearbox body, a mounting shaft, a turntable, a feeding detection assembly, an insulating paper placement assembly, a bottom plate conveying assembly, a riveting detection assembly, a finished product classification assembly, a leveling assembly and a finished product detection assembly;
the driving motor is installed in the center of the upper end of the installation box body, the reduction box body is installed in the upper end of the installation box body, one end of the reduction box body is connected with the driving end of the driving motor, one end of the installation shaft is connected with the upper end of the reduction box body, the rotary table is installed in the upper end of the installation shaft, a plurality of installation seats are arranged at the upper end of the rotary table, the feeding detection assembly is installed on one side of the upper end of the installation box body, the insulating paper placing assembly is located on one side of the feeding detection assembly, the bottom plate conveying assembly is located on one side of the insulating paper placing assembly, the riveting detection assembly is located on one side of the bottom plate conveying assembly, the finished product classification assembly is located on one side of the riveting detection assembly, the leveling assembly is located on one side of the finished product classification assembly, and the finished product detection assembly is located on one side of the leveling assembly.
Preferably, the feeding detection assembly comprises: the first vibrating plate, the first frame body, the first sliding table, the first cylinder and the first pneumatic clamping jaw;
the first vibrating disk is arranged on one side of the upper end of the mounting box body, the first frame body is positioned on one side of the first vibrating disk, the first sliding table is arranged on the upper end of the first frame body, the first air cylinder is arranged on the driving end of the first sliding table, and the first air clamping jaw is arranged on the telescopic end of the first air cylinder.
Preferably, the insulating paper placement unit includes: the automatic cutting machine comprises a material tray, a cutting tool rest, an automatic cutting machine, a second sliding table and a pneumatic suction nozzle;
the charging tray install in install box upper end, the cutting knife rest is located charging tray one side, automatic cutting machine install in cutting knife rest upper end, the second slip table install in cutting knife rest one side, pneumatic suction nozzle install in on the second slip table driving end.
Preferably, the floor conveyance assembly includes: the second vibration disc, the second frame body, the second cylinder and the second pneumatic clamping jaw;
the second vibration disk is installed in the front side of the upper end of the installation box body, the second frame body is located at the rear end of the second vibration disk, the second cylinder is installed at the upper end of the second frame body, and the second pneumatic clamping jaw is installed on the telescopic end of the second cylinder.
Preferably, the riveting detection assembly includes: the device comprises a riveting frame, a riveting cylinder, a riveting head, a first detection rod and an infrared state sensing device;
the riveting frame is installed in installation box upper end, the riveting cylinder install in riveting frame upper end one side, the riveting head install in on the flexible end of riveting cylinder, first measuring rod is located riveting frame one side, infrared state induction system install in first measuring rod upper end.
Preferably, the finished product classification assembly comprises: finished product pole, finished product case, finished product clamping jaw, waste product pole, waste product case and waste product clamping jaw;
the finished product pole install in install box upper end one side, the finished product case install in on the finished product pole, the finished product clamping jaw install in finished product pole upper end one side, the waste product pole install in install box upper end one side, and be located finished product pole one side, the waste product case install in on the waste product pole, the waste product clamping jaw install in waste product pole upper end one side.
Preferably, the leveling assembly comprises: a leveling rod, a leveling cylinder, and a leveling head;
the leveling rod is arranged at the rear side of the upper end of the mounting box body, the leveling cylinder is arranged at the upper end of the leveling rod, and the leveling head is arranged at the telescopic end of the leveling cylinder.
Preferably, the finished product detection assembly comprises: the second detection rod and the finished product detection probe;
the second detection rod is arranged at the upper end of the installation box body, and the finished product detection probe is arranged at the upper end of the second detection rod.
The utility model provides an automatic processing assembly machine. The beneficial effects are as follows: the conveying assembly structure is characterized in that the internal sensor is pneumatic and electrically driven by the infrared sensor, the vibrating disc shakes at a certain frequency to reform and sort articles in the disc, the articles are rearranged and screened in a direction selecting mechanism track which is specially designed, the articles are discharged to the next stage, the pneumatic processing device pushes the raw materials to specific processing areas, the joint positions and the main processing disc identify whether the actions are performed or not through the infrared sensor, the orderly processing and assembly procedures are guaranteed, finally, the finished product is finally completed, the shell, the insulating paper and the bottom plate are assembled and produced, the full-automatic assembly machine integrating the bottom plate, the insulating paper and the shell is additionally provided with the vibrating disc for automatic discharging and feeding, the insulating paper is automatically delivered, and the cutting and shearing integrated cutting machine is used for effectively improving the production efficiency (2000 PCS/H), further improving the product quality and stability and the yield of the produced products.
Drawings
Fig. 1 is a schematic perspective view of an automatic processing and assembling machine according to the present utility model.
Fig. 2 is a right-side perspective view of an automatic processing and assembling machine according to the present utility model.
Fig. 3 is a schematic rear perspective view of an automatic processing and assembling machine according to the present utility model.
Fig. 4 is a schematic left-view perspective view of an automatic processing and assembling machine according to the present utility model.
Fig. 5 is a schematic rear view of an automatic processing and assembling machine according to the present utility model.
In the figure: 1. the device comprises a mounting box body, 2, a driving motor, 3, a reduction box body, 4, a mounting shaft, 5, a turntable, 6, a first vibration disc, 7, a first frame body, 8, a first sliding table, 9, a first air cylinder, 10, a first pneumatic clamping jaw, 11, a charging tray, 12, a cutting knife rest, 13, an automatic cutting machine, 14, a second sliding table, 15, a pneumatic suction nozzle, 16, a second vibration disc, 17, a second frame body, 18, a second air cylinder, 19, a second pneumatic clamping jaw, 20, a riveting frame, 21, a riveting air cylinder, 22, a riveting head, 23, a first detection rod, 24, an infrared state sensing device, 25, a finished product rod, 26, a finished product box, 27, a finished product clamping jaw, 28, a waste clamping jaw, 29, a waste clamping jaw, 31, a leveling rod, 32, a leveling air cylinder, 33, a leveling head, 34, a second detection rod, 35 and a finished product detection probe.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
As shown in fig. 1-5, an automatic processing assembly machine comprises a mounting box body 1, wherein a conveying assembly structure is arranged at the upper end of the mounting box body 1;
the conveying and assembling structure comprises: the device comprises a driving motor 2, a reduction gearbox 3, a mounting shaft 4, a turntable 5, a feeding detection assembly, an insulating paper placement assembly, a bottom plate conveying assembly, a riveting detection assembly, a finished product classification assembly, a leveling assembly and a finished product detection assembly;
the driving motor 2 is installed in 1 upper end center departments of installation box, the reducing gear box 3 is installed in 1 upper end of installation box, and one end is connected with 2 drive ends of driving motor, 4 one ends of installation axle are connected in 3 upper ends of the reducing gear box, carousel 5 is installed in 4 upper ends of installation axle, 5 upper ends of carousel are equipped with a plurality of mount pads, material loading detection component installs in 1 upper end one side of installation box, the insulating paper is placed the subassembly and is located material loading detection component one side, the bottom plate conveying component is located insulating paper and is placed subassembly one side, the riveting detection component is located bottom plate conveying component one side, the product classification component is located riveting detection component one side, the flattening component is located product classification component one side, the product detection component is located flattening component one side.
When the temperature control switch is assembled, the device is moved to a designated position, the device is connected with a designated power supply and an air source, the shell is conveyed to the mounting seat at the upper end of the rotary table 5 through the arranged feeding detection assembly, the driving motor 2 works, the reduction gearbox 3 drives the mounting shaft 4 and the rotary table 5 to rotate by a designated angle, the insulating paper is cut through the insulating paper placement assembly, after detection of the insulating paper by the infrared sensing device is completed, the insulating paper is placed in the trough by the pneumatic suction nozzle 15 and placed on the shell, then the rotary table 5 rotates again, the bottom plate is placed in the trough by the bottom plate conveying assembly and placed on the shell and the insulating paper, the rotary table 5 rotates again, the riveting detection assembly performs riveting and performs primary detection, waste products are directly taken down through the finished product classification assembly, the finished products are processed again through the leveling assembly and the finished product detection assembly, and finally the finished product classification assembly is used for classifying and storing the finished products.
In the implementation process, the feeding detection assembly comprises: the first vibrating plate 6, the first frame 7, the first sliding table 8, the first air cylinder 9 and the first pneumatic clamping jaw 10;
the first vibration disk 6 is installed on one side of the upper end of the installation box body 1, the first frame body 7 is located on one side of the first vibration disk 6, the first sliding table 8 is installed on the upper end of the first frame body 7, the first air cylinder 9 is installed on the driving end of the first sliding table 8, and the first pneumatic clamping jaw 10 is installed on the telescopic end of the first air cylinder 9.
When the shell is fed, the shell is conveyed to the discharge end through the first vibration disc 6, the infrared sensing device is detected, the first sliding table 8 and the first air cylinder 9 at the upper end of the first frame body 7 work, the first pneumatic clamping jaw 10 is moved to a designated position, the shell is clamped, and then the shell is conveyed into the mounting seat at the upper end of the rotary table 5, so that the feeding of the shell is achieved.
In a specific implementation, the insulating paper placement assembly includes: the automatic cutting machine comprises a tray 11, a cutting knife rack 12, an automatic cutting machine 13, a second sliding table 14 and a pneumatic suction nozzle 15;
the charging tray 11 is installed in installation box 1 upper end, and cutting knife rest 12 is located charging tray 11 one side, and automatic cutter 13 is installed in cutting knife rest 12 upper end, and second slip table 14 is installed in cutting knife rest 12 one side, and pneumatic suction nozzle 15 is installed on the second slip table 14 driving end.
When the insulating paper is placed, the insulating paper is carried by the tray 11, the insulating paper is cut into small pieces by the automatic cutter 13 arranged at the upper end of the cutter frame 12, and after detection by the infrared sensing device, the insulating paper is placed at the upper end of the shell by matching the second sliding table 14 with the pneumatic suction nozzle 15.
In an implementation, the floor conveyance assembly includes: a second vibration plate 16, a second frame 17, a second cylinder 18, and a second pneumatic clamping jaw 19;
the second vibration disk 16 is installed in the front side of the upper end of the installation box body 1, the second frame body 17 is located at the rear end of the second vibration disk 16, the second cylinder 18 is installed at the upper end of the second frame body 17, and the second pneumatic clamping jaw 19 is installed on the telescopic end of the second cylinder 18.
When the base plate is fed, the base plate is fed to the discharge end by the second vibration plate 16, and after the detection by the infrared sensing device is confirmed and the base plate reaches the predetermined area, the second pneumatic clamping jaw 19 is moved to the designated position by the second cylinder 18 at the upper end of the second frame 17, and the base plate is placed on the housing and the insulating paper.
In a specific implementation, the rivet pressure detection assembly includes: the riveting frame 20, the riveting cylinder 21, the riveting head 22, the first detection rod 23 and the infrared state sensing device 24;
the riveting frame 20 is installed on the upper end of the installation box body 1, the riveting cylinder 21 is installed on one side of the upper end of the riveting frame 20, the riveting head 22 is installed on the telescopic end of the riveting cylinder 21, the first detection rod 23 is located on one side of the riveting frame 20, and the infrared state sensing device 24 is installed on the upper end of the first detection rod 23.
During the riveting operation, the riveting cylinder 21 at the upper end of the riveting frame 20 is driven to work, the riveting head 22 is pushed to contact with the workpiece, the riveting operation is performed, and after the riveting operation is completed, the riveting state of the workpiece is detected by the infrared state sensing device 24 arranged at the upper end of the first detection rod 23.
In an implementation, the finished product classification assembly includes: a finished rod 25, a finished bin 26, a finished jaw 27, a reject rod 28, a reject bin 29, and a reject jaw 30;
the finished product pole 25 is installed in installation box 1 upper end one side, and finished product case 26 is installed on finished product pole 25, and finished product clamping jaw 27 is installed in finished product pole 25 upper end one side, and waste bar 28 is installed in installation box 1 upper end one side, and is located finished product pole 25 one side, and waste bin 29 is installed on waste bar 28, and waste clamping jaw 30 is installed in waste bar 28 upper end one side.
The finished product can be placed in the finished product box 26 by the finished product clamping jaw 27 arranged at the upper end of the finished product rod 25, and the waste can be placed in the waste box 29 by the waste clamping jaw 30 arranged at the upper end of the waste rod 28, so that the aim of sorting and storing the materials is fulfilled.
In an implementation, the leveling assembly includes: a leveling rod 31, a leveling cylinder 32, and a leveling head 33;
the leveling rod 31 is installed at the rear side of the upper end of the installation box body 1, the leveling cylinder 32 is installed at the upper end of the leveling rod 31, and the leveling head 33 is installed on the telescopic end of the leveling cylinder 32.
When the acceptable product detected by the infrared state sensing device 24 moves to the lower end of the leveling head 33, the leveling cylinder 32 at the lower end of the leveling rod 31 is driven to work, so that the leveling head 33 is pushed to move downwards, and the workpiece is leveled.
In a specific implementation, the finished product detection assembly includes: a second test bar 34 and a finished product test probe 35;
the second detection rod 34 is installed at the upper end of the installation box body 1, and the finished product detection probe 35 is installed at the upper end of the second detection rod 34.
It should be noted that, the workpiece after leveling is detected at the last side by the finished product detecting probe 35 disposed at the upper end of the second detecting rod 34, and the detected material is classified and stored by the finished product classifying assembly according to the requirement.
Under the vibration of the vibration disc, the attitude direction of the components in the specially designed vibration disc track is random, so that a plurality of components with unsatisfactory attitude directions definitely exist, the components can be blocked by the direction selecting mechanism and can not pass through the direction selecting mechanism when passing through the direction selecting mechanism, meanwhile, the components are continuously moved upwards by the vibration driving force of the vibration disc, finally, the components can only fall down from the spiral track and fall into the bottom of the hopper to move upwards along the spiral track along with the vibration of the vibration disc, or the components with unsatisfactory attitude directions fall into the bottom of the hopper from certain specially designed leakage holes on the spiral track, and only the components with correct directions and satisfactory attitudes can pass through the screening of various direction selecting mechanisms and finally reach the outlet of the conveying trough.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An automatic processing assembly machine comprises an installation box body (1), and is characterized in that the upper end of the installation box body (1) is provided with a conveying assembly structure;
the conveying and assembling structure comprises: the automatic feeding device comprises a driving motor (2), a reduction gearbox body (3), a mounting shaft (4), a rotary table (5), a feeding detection assembly, an insulating paper placement assembly, a bottom plate conveying assembly, a riveting detection assembly, a finished product classification assembly, a leveling assembly and a finished product detection assembly;
the driving motor (2) is installed in the center of the upper end of the installation box body (1), the reduction box body (3) is installed in the upper end of the installation box body (1), one end of the reduction box body is connected with the driving end of the driving motor (2), one end of the installation shaft (4) is connected with the upper end of the reduction box body (3), the rotary table (5) is installed at the upper end of the installation shaft (4), a plurality of installation seats are arranged at the upper end of the rotary table (5), the feeding detection assembly is installed on one side of the upper end of the installation box body (1), the insulating paper placement assembly is located on one side of the feeding detection assembly, the bottom plate conveying assembly is located on one side of the insulating paper placement assembly, the riveting detection assembly is located on one side of the bottom plate conveying assembly, the finished product classification assembly is located on one side of the riveting detection assembly, the leveling assembly is located on one side of the finished product classification assembly, and the finished product detection assembly is located on one side of the leveling assembly.
2. An automated processing assembly machine as defined in claim 1, wherein the loading detection assembly comprises: the device comprises a first vibration disc (6), a first frame body (7), a first sliding table (8), a first air cylinder (9) and a first pneumatic clamping jaw (10);
the first vibrating plate (6) is arranged on one side of the upper end of the mounting box body (1), the first frame body (7) is positioned on one side of the first vibrating plate (6), the first sliding table (8) is arranged on the upper end of the first frame body (7), the first air cylinder (9) is arranged on the driving end of the first sliding table (8), and the first pneumatic clamping jaw (10) is arranged on the telescopic end of the first air cylinder (9).
3. An automatic processing assembly machine as in claim 1 wherein said insulating paper placement assembly comprises: the automatic cutting machine comprises a material tray (11), a cutting knife rest (12), an automatic cutting machine (13), a second sliding table (14) and a pneumatic suction nozzle (15);
the automatic cutting machine is characterized in that the charging tray (11) is arranged at the upper end of the mounting box body (1), the cutting knife rest (12) is positioned at one side of the charging tray (11), the automatic cutting machine (13) is arranged at the upper end of the cutting knife rest (12), the second sliding table (14) is arranged at one side of the cutting knife rest (12), and the pneumatic suction nozzle (15) is arranged at the driving end of the second sliding table (14).
4. An automated processing assembly machine as defined in claim 1, wherein the floor conveyance assembly comprises: a second vibration plate (16), a second frame body (17), a second cylinder (18) and a second pneumatic clamping jaw (19);
the second vibration disk (16) is installed on the front side of the upper end of the installation box body (1), the second frame body (17) is located at the rear end of the second vibration disk (16), the second air cylinder (18) is installed at the upper end of the second frame body (17), and the second pneumatic clamping jaw (19) is installed on the telescopic end of the second air cylinder (18).
5. The automated process make-up machine of claim 1, wherein the rivet pressure detection assembly comprises: the riveting machine comprises a riveting frame (20), a riveting cylinder (21), a riveting head (22), a first detection rod (23) and an infrared state sensing device (24);
the riveting frame (20) is installed at the upper end of the installation box body (1), the riveting cylinder (21) is installed at one side of the upper end of the riveting frame (20), the riveting head (22) is installed at the telescopic end of the riveting cylinder (21), the first detection rod (23) is located at one side of the riveting frame (20), and the infrared state sensing device (24) is installed at the upper end of the first detection rod (23).
6. An automated processing assembly machine according to claim 1, wherein the finished product classification assembly comprises: a finished rod (25), a finished box (26), a finished clamping jaw (27), a waste rod (28), a waste box (29) and a waste clamping jaw (30);
finished product pole (25) install in install box (1) upper end one side, finished product case (26) install in on finished product pole (25), finished product clamping jaw (27) install in finished product pole (25) upper end one side, waste product pole (28) install in install box (1) upper end one side, and be located finished product pole (25) one side, waste product case (29) install in on waste product pole (28), waste product clamping jaw (30) install in waste product pole (28) upper end one side.
7. The automated processing assembly machine of claim 1, wherein the flattening assembly comprises: a leveling rod (31), a leveling cylinder (32), and a leveling head (33);
leveling rod (31) install in install box (1) upper end rear side, leveling cylinder (32) install in leveling rod (31) upper end, leveling head (33) install in on leveling cylinder (32) flexible end.
8. An automated processing assembly machine as defined in claim 1, wherein the finish inspection assembly comprises: a second detection rod (34) and a finished product detection probe (35);
the second detection rod (34) is arranged at the upper end of the installation box body (1), and the finished product detection probe (35) is arranged at the upper end of the second detection rod (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320691799.8U CN219465354U (en) | 2023-03-31 | 2023-03-31 | Automatic processing and assembling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320691799.8U CN219465354U (en) | 2023-03-31 | 2023-03-31 | Automatic processing and assembling machine |
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| CN219465354U true CN219465354U (en) | 2023-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202320691799.8U Active CN219465354U (en) | 2023-03-31 | 2023-03-31 | Automatic processing and assembling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117400476A (en) * | 2023-10-20 | 2024-01-16 | 苏州赛肯智能科技有限公司 | EMC feeding system of packaging equipment |
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2023
- 2023-03-31 CN CN202320691799.8U patent/CN219465354U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117400476A (en) * | 2023-10-20 | 2024-01-16 | 苏州赛肯智能科技有限公司 | EMC feeding system of packaging equipment |
| CN117400476B (en) * | 2023-10-20 | 2024-03-19 | 苏州赛肯智能科技有限公司 | EMC feeding system of packaging equipment |
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