CN219465351U - Semi-automatic assembly detection equipment for air filter - Google Patents
Semi-automatic assembly detection equipment for air filter Download PDFInfo
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- CN219465351U CN219465351U CN202320390544.8U CN202320390544U CN219465351U CN 219465351 U CN219465351 U CN 219465351U CN 202320390544 U CN202320390544 U CN 202320390544U CN 219465351 U CN219465351 U CN 219465351U
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- workbench
- air filter
- detection mechanism
- detection
- air
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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Abstract
The utility model discloses semi-automatic assembly detection equipment for an air filter, which comprises a workbench, wherein screw detection mechanisms are arranged on the front side, the rear side and the left side of the workbench, all screw detection mechanisms enclose a placement cavity matched with the air filter, a filter element detection mechanism is arranged on the right side of the workbench, a screw assembly mechanism and a marking mechanism are also arranged on the workbench, the screw assembly mechanism comprises a stand column, a support arm is connected onto the stand column in a sliding manner, and an electric screwdriver is fixed at the tail end of the support arm; the screw detection mechanism comprises fixed blocks, positioning notches for clamping screws at the joints of the upper shell and the lower shell of the air filter are concavely formed in the tops of one sides, close to the air filter, of all the fixed blocks, and screw detection sensors are further arranged on the fixed blocks; the filter element detection mechanism is arranged by an air outlet of the air filter and comprises a first cylinder, and a proximity switch is arranged at the extending end of the first cylinder. The assembly and the detection are integrated, and after the detection is finished, the assembly is directly supplemented.
Description
Technical Field
The utility model relates to the technical field of detection equipment, in particular to semi-automatic assembly detection equipment for an air filter.
Background
The air filter commonly used in the market is assembled by an upper shell and a lower shell through screws, and the filter element needs to be installed in the shell before the shells are assembled. After the assembly is completed, quality inspection needs to be performed on the screws and other metal components to meet subsequent installation requirements, and meanwhile, detection needs to be performed on the filter element inside to avoid missing. The traditional quality inspection mode adopts the manual work to hold up the screw and other metal parts around the empty filter inspection, needs frequent pick-up and put down, wastes time and energy, and is inefficiency to because the filter core is installed inside the casing, be difficult for observing, the rate of accuracy is low, produces easily detects incomplete condition.
Patent document with publication number CN 110908012A discloses an empty filter detects frock, including bottom plate and roof, fixed mounting has the profile modeling seat on the bottom plate, empty filter installs on the profile modeling seat, still fixed mounting has empty filter hold-down mechanism on the bottom plate, fixed mounting has spherical shock pad detection mechanism on the bottom plate. Above-mentioned technical scheme needs to compress tightly the air filter, because the air filter is in the production process, probably has the difference between batch and the thickness of batch, consequently in the in-process that compresses tightly, produces deformation or indentation easily, in addition, probably stabs staff's hand, has the potential safety hazard. In addition, the technical scheme can only detect, can not repair screws, and leads to the fact that unqualified workpieces need secondary clamping for repair, so that the efficiency is low.
Disclosure of Invention
The utility model aims to solve the technical problems in the prior art, and particularly creatively provides semi-automatic assembly and detection equipment for an air filter, which integrates assembly and detection, can directly carry out supplementary assembly after the detection is finished, can be used as assembly equipment if necessary, can directly detect after the assembly is finished, reduces the clamping time and improves the efficiency.
In order to achieve the above purpose of the utility model, the utility model provides a semi-automatic assembly and detection device for an air filter, which comprises a workbench, wherein screw detection mechanisms with the number corresponding to that of screws of the air filter are arranged on the front side, the rear side and the left side of the workbench, all screw detection mechanisms enclose a placement cavity matched with the air filter, a filter element detection mechanism is arranged on the right side of the workbench, a screw assembly mechanism and a marking mechanism are also arranged on the workbench, the screw assembly mechanism comprises a stand column fixed on the workbench, a support arm is connected to the stand column in a sliding manner, and an electric screwdriver for assembling the screws is fixed at the tail end of the support arm;
the screw detection mechanism comprises fixed blocks, wherein the tops of one sides, close to the air filters, of all the fixed blocks are concavely provided with positioning notches for clamping screws at the joints of the upper shell and the lower shell of the air filter, and the fixed blocks are also provided with screw detection sensors for detecting the screws;
the filter element detection mechanism is arranged by an air filter air outlet, the filter element detection mechanism comprises a first air cylinder fixed above the workbench, the extending end of the first air cylinder is arranged towards the air filter air outlet and extends into the air filter from the air outlet, and the extending end of the first air cylinder is provided with a proximity switch for detecting whether a filter element is installed in the air filter or not;
the upper mounting support lug, the lower mounting support lug and the air inlet of the corresponding air filter on the workbench are further provided with an upper mounting support lug bush detection mechanism, a lower mounting support lug bush detection mechanism and an air inlet inner ring detection mechanism, the upper mounting support lug bush detection mechanism, the lower mounting support lug bush detection mechanism and the air inlet inner ring detection mechanism all comprise metal detection sensors, the upper mounting support lug bush detection mechanism and the air inlet inner ring detection mechanism further comprise fixing bases, the metal detection sensors are fixed below the upper mounting support lug or the air inlet through the fixing bases, and the metal detection sensors of the lower mounting support lug bush detection mechanism are directly fixed on the workbench.
In the scheme, the method comprises the following steps: the marking mechanism comprises a second air cylinder fixed on the workbench, the second air cylinder is arranged towards the air filter, and a marker pen used for marking on the outer surface of the air filter is arranged at the extending end of the second air cylinder. The empty filter that can detect through the marker is marked, avoids missing to examine.
In the scheme, the method comprises the following steps: the workbench is provided with a mounting hole for mounting a lower mounting lug bush detection mechanism, the top of a metal detection sensor of the lower mounting lug bush detection mechanism extends to the upper part of the workbench, and the bottom of the metal detection sensor is fixed on the lower surface of the workbench through a fixing sleeve. And a metal detection sensor of the lug bush detection mechanism is convenient to install.
In the scheme, the method comprises the following steps: the screw detection sensors are buried in the fixed block.
In the scheme, the method comprises the following steps: the workbench is also provided with a man-machine screen, and a plurality of indicator lamps are arranged on the machine body of the man-machine screen at intervals.
In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows: simultaneously, the screw assembling mechanism and the screw detecting mechanism are arranged, screw assembling and detection are integrated, screws lacking in assembly can be directly supplemented after screw detection is completed, secondary clamping is not needed, and meanwhile, unstable installation of the upper shell and the lower shell of the air filter due to the lack of the screws can be avoided. If necessary, the screw assembly device can be directly used as screw assembly equipment, screw detection can be directly carried out after assembly is completed, clamping time is shortened, and efficiency is improved. The fixed block that sets up can fix a position, improves the stability when assembling. The filter element detection mechanism can detect the filter element installed in the shell, and if the filter element is not installed, the filter element needs to be reassembled. The upper installation lug bush detection mechanism, the lower installation lug bush detection mechanism and the air inlet inner ring detection mechanism which are arranged can detect whether the bush on the upper installation lug and the lower installation lug and the metal ring on the inner side of the air inlet are installed or not.
Drawings
FIG. 1 is a schematic diagram of the structure of the utility model and an air filter;
FIG. 2 is a schematic diagram of the structure of the present utility model;
fig. 3 is a schematic structural view of the present utility model.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
The semi-automatic assembly detection equipment for the air filter as shown in fig. 1-3 comprises a workbench 1, wherein a filter element detection mechanism 5 positioned on one side of the air filter and a plurality of screw detection mechanisms 2 arranged around the air filter are arranged on the workbench 1.
The number and positions of the screw detection mechanisms 2 correspond to the screws of the air filter. The screw detection mechanism 2 comprises fixed blocks 2a, and a positioning notch 2b is concavely arranged at the top of one side of each fixed block 2a adjacent to the air filter. The positioning notch 2b is correspondingly arranged at the joint of the upper shell screw and the lower shell screw of the air filter and is used for clamping in the joint. The fixing block 2a is further provided with screw detection sensors for detecting screws, and specifically, the screw detection sensors of the present embodiment are buried in the fixing block 2 a. When the air filter is used for detecting, the connecting part of the upper shell screw and the lower shell screw can be clamped in the corresponding positioning notch 2b, movement is prevented while positioning, and meanwhile, the air filter can be used for fixing during subsequent supplementary assembly of the leaked screw, so that the stability of the screw during assembly is ensured.
The filter element detection mechanism 5 is arranged by an air outlet of the air filter, and the filter element detection mechanism 5 comprises a first cylinder 5a fixed above the workbench 1. The extension end of the first cylinder 5a is arranged towards the air outlet of the air filter and extends into the air filter from the air outlet, and the extension end of the first cylinder 5a is provided with a proximity switch 5b for detecting whether the filter element is installed in the air filter or not.
The workbench 1 is also provided with a screw assembly mechanism 7 and a marking mechanism 4. The screw assembly mechanism 7 comprises a stand column 7a fixed on the workbench 1, a support arm 7b is connected to the stand column 7a in a sliding manner, an electric screwdriver 7c for assembling screws is fixed at the tail end of the support arm 7b, and an elastic reset device is connected between the support arm 7b and the stand column 7 a.
The marking mechanism 4 comprises a second cylinder 4a fixed on the workbench 1, the second cylinder 4a is arranged towards the air filter, and a marker pen 4b for marking the outside of the air filter is arranged at the extending end of the second cylinder 4 a. The detected air filter can be marked by the marker pen 4b, so that missed detection is avoided.
The upper mounting support lugs, the lower mounting support lugs and the air inlet of the corresponding air filter on the workbench 1 are also provided with an upper mounting support lug bush detection mechanism 6, a lower mounting support lug bush detection mechanism 8 and an air inlet inner ring detection mechanism 3. The upper mounting support lug bush detection mechanism 6, the lower mounting support lug bush detection mechanism 8 and the air inlet inner ring detection mechanism 3 all comprise metal detection sensors b, the upper mounting support lug bush detection mechanism 6 and the air inlet inner ring detection mechanism 3 are both provided with fixed bases a, and the metal detection sensors b are fixed below the upper mounting support lugs or the air inlet through the fixed bases a. The metal detection sensor b of the lower installation support lug bush detection mechanism 8 is directly fixed on the workbench 1, wherein the workbench 1 is provided with a mounting hole for installing the lower installation support lug bush detection mechanism 8, the top of the metal detection sensor b of the lower installation support lug bush detection mechanism 8 extends to the upper part of the workbench 1, and the bottom of the metal detection sensor b is fixed on the lower surface of the workbench 1 through a fixing sleeve. And the metal detection sensor b of the lug bush detection mechanism 8 is convenient to install and install.
The model numbers of the metal detection sensor b and the screw detection sensor are TB1808.
The workbench 1 is also provided with a man-machine screen 1a, the detection result can be displayed, and a plurality of indicator lamps 1b are arranged on the machine body of the man-machine screen 1a at intervals so as to prompt the working state of the current detection equipment. The bottom of the workbench 1 is provided with a plurality of movable wheels which are convenient to move and can move to different product storage points.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (5)
1. The utility model provides a semi-automatic assembly check out test set of empty filter, includes workstation (1), front and back side and left side on workstation (1) are provided with screw detection mechanism (2) that correspond quantity with the screw of empty filter, and all screw detection mechanism (2) enclose into with empty filter matched with place the chamber, are provided with filter core detection mechanism (5) on the right side of workstation (1), its characterized in that: the workbench (1) is further provided with a screw assembling mechanism (7) and a marking mechanism (4), the screw assembling mechanism (7) comprises a stand column (7 a) fixed on the workbench (1), the stand column (7 a) is connected with a support arm (7 b) in a sliding manner, and the tail end of the support arm (7 b) is fixedly provided with an electric screwdriver (7 c) for assembling screws;
the screw detection mechanism (2) comprises fixed blocks (2 a), a positioning notch (2 b) for clamping in screws at the joint of the upper shell and the lower shell of the air filter is concavely formed in the top of one side, close to the air filter, of all the fixed blocks (2 a), and a screw detection sensor for detecting the screws is further arranged on the fixed blocks (2 a);
the filter element detection mechanism (5) is arranged by an air filter air outlet, the filter element detection mechanism (5) comprises a first air cylinder (5 a) fixed above the workbench (1), the extending end of the first air cylinder (5 a) is arranged towards the air filter air outlet and extends into the air filter from the air outlet, and the extending end of the first air cylinder (5 a) is provided with a proximity switch (5 b) for detecting whether a filter element is installed in the air filter;
the air filter is characterized in that an upper mounting lug, a lower mounting lug and an air inlet of the air filter are arranged on the workbench (1), an upper mounting lug bush detection mechanism (6), a lower mounting lug bush detection mechanism (8) and an air inlet inner ring detection mechanism (3) are arranged on the workbench (1), the upper mounting lug bush detection mechanism (6), the lower mounting lug bush detection mechanism (8) and the air inlet inner ring detection mechanism (3) all comprise metal detection sensors (b), the upper mounting lug bush detection mechanism (6) and the air inlet inner ring detection mechanism (3) further comprise fixing bases (a), the metal detection sensors (b) are fixed below the upper mounting lug or the air inlet through the fixing bases (a), and the metal detection sensors (b) of the lower mounting lug bush detection mechanism (8) are directly fixed on the workbench (1).
2. The air filter semi-automatic assembly detection device according to claim 1, wherein: the marking mechanism (4) comprises a second air cylinder (4 a) fixed on the workbench (1), the second air cylinder (4 a) is arranged towards the air filter, and a marker pen (4 b) for marking the outside of the air filter is arranged at the extending end of the second air cylinder (4 a).
3. The air filter semi-automatic assembly detection device according to claim 2, wherein: the workbench (1) is provided with a mounting hole for mounting a lower mounting lug bush detection mechanism (8), the top of a metal detection sensor (b) of the lower mounting lug bush detection mechanism (8) extends to the upper part of the workbench (1), and the bottom of the metal detection sensor (b) is fixed on the lower surface of the workbench (1) through a fixing sleeve.
4. The air filter semi-automatic assembly detection device according to claim 1, wherein: the screw detection sensors are buried in the fixed block (2 a).
5. The air filter semi-automatic assembly detection device according to claim 2, wherein: the workbench (1) is also provided with a man-machine screen (1 a), and a plurality of indicator lamps (1 b) are arranged on the machine body of the man-machine screen (1 a) at intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320390544.8U CN219465351U (en) | 2023-03-02 | 2023-03-02 | Semi-automatic assembly detection equipment for air filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320390544.8U CN219465351U (en) | 2023-03-02 | 2023-03-02 | Semi-automatic assembly detection equipment for air filter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219465351U true CN219465351U (en) | 2023-08-04 |
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ID=87436193
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320390544.8U Active CN219465351U (en) | 2023-03-02 | 2023-03-02 | Semi-automatic assembly detection equipment for air filter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219465351U (en) |
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2023
- 2023-03-02 CN CN202320390544.8U patent/CN219465351U/en active Active
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