CN219455637U - Machine-made sand quality on-line monitor - Google Patents

Abstract

The application discloses mechanism sand quality on-line monitor, including hopper, support frame, unloading pipe, quantitative section of thick bamboo, spacing pipe, monitoring platform, control panel, weight sensor, removal base, lead screw, auxiliary block, motor, briquetting, connecting plate, gusset plate, first hydraulic cylinder, second hydraulic cylinder, humidity transducer, electric putter, horizontal pole and riser. The supporting frame supports the hopper, accurate blanking of machine-made sand is guaranteed, the limiting tube and the movable base can limit, place and support the quantitative cylinder, and the screw rod can assist the quantitative cylinder to stably move at the top of the monitoring table; the vertical plate can support and strengthen one side of the reinforcing plate, the pressing block can flatten machine-made sand, the electric push rod drives the auxiliary block to move and adjust, and machine-made sand residues on the movable base can be reduced; the weight sensor can weigh the mass of machine-made sand contained in the quantitative cylinder, the lifting of the humidity sensor is adjusted, the bottom is convenient to contact with the machine-made sand with different depths, and the monitoring effect of the monitor on the machine-made sand is improved.

Description

Machine-made sand quality on-line monitor

Technical Field

The application relates to the field of machine-made sand production, in particular to an online monitor for machine-made sand quality.

Background

The machine-made sand is sand processed by a sand making machine and other accessory equipment, the finished product needs to be regular in grain shape, reasonable in grading, and the technical indexes such as grain grading, stone powder content and the like of the machine-made sand need to meet certain requirements to meet construction requirements. Therefore, monitoring equipment is required to be introduced in the sand making process, and the technical indexes of products in the sand making process are monitored in real time.

The machine-made sand is difficult to monitor quality during production, utilizes artifical removal machine-made sand, and the operation is comparatively troublesome, is difficult for carrying out leveling before the machine-made sand monitoring, influences its density monitoring effect, and the monitor is when monitoring machine-made sand humidity, and the contact effect with sand is not ideal, influences holistic monitoring effect. Therefore, an online machine-made sand quality monitor is provided for the problems.

Disclosure of Invention

The embodiment provides an online monitor for the quality of machine-made sand, which is used for solving the problems that the quality of machine-made sand is not easy to monitor during production in the prior art, the machine-made sand is moved manually, the operation is troublesome, leveling treatment is not easy to be carried out before the machine-made sand is monitored, the density monitoring effect is affected, and the monitor is not easy to monitor sand with different depths and the monitoring effect is not ideal when monitoring the humidity of the machine-made sand.

According to one aspect of the application, the online monitor for the quality of machine-made sand comprises a monitoring table, an auxiliary mechanism and a monitoring mechanism, wherein a supporting frame is fixedly connected to the top of the monitoring table, and the supporting frame is L-shaped; the auxiliary mechanism comprises a hopper, auxiliary blocks and a pressing block, wherein the hopper is arranged at the top of the supporting frame, a blanking pipe is fixedly connected to the bottom of the hopper, the pressing block is arranged on the right side of the blanking pipe and is arranged at the bottom of the reinforcing plate through a connecting plate, and two auxiliary blocks are arranged at the bottom of the pressing block; the monitoring mechanism is arranged above the monitoring table, a motor is embedded in the monitoring table, an output shaft of the motor is connected with one end of a screw rod, and the other end of the screw rod is sleeved in the monitoring table and is connected with the monitoring table in a rotating manner.

Further, a movable groove is formed in the top of the monitoring table, a control panel is arranged on one side of the movable groove, and the control panel is fixedly connected to the side wall of the monitoring table.

Further, the bottom of the blanking pipe is provided with a quantitative cylinder, the quantitative cylinder is connected with a limiting pipe through threads, and the limiting pipe is fixedly connected to the top of the movable base.

Further, the reinforcing plate is fixedly connected with a first hydraulic cylinder, the bottom of the first hydraulic cylinder penetrates through the reinforcing plate and then is connected with the connecting plate through the coupling, the connecting plate is fixedly connected to the top of the pressing block, and the diameter of the connecting plate is larger than that of the pressing block.

Further, the reinforcing plate is fixedly connected to one side of the vertical plate, the vertical plate is fixedly connected to the top of the monitoring table, and the height of the vertical plate is smaller than that of the supporting frame.

Further, the auxiliary block overlap joint is in riser one side, the auxiliary block is connected with electric putter one end through the connector, electric putter is totally two, two install the horizontal pole between the electric putter, the horizontal pole rigid coupling is at the monitoring bench top.

Further, one end of the auxiliary block, which is far away from the cross rod, penetrates through the side wall of the vertical plate and is connected with the vertical plate in a sliding mode, and the auxiliary block is located above the moving groove.

Further, the monitoring mechanism comprises a weight sensor, a second hydraulic cylinder and a humidity sensor, wherein the weight sensor is embedded at the top of the movable base, two movable blocks are fixedly connected to the bottom of the weight sensor, and the movable blocks are clamped in the movable groove and are in sliding connection with the movable groove.

Further, threaded connection is adopted between the movable block and the screw rod, the width of the movable block is smaller than that of the movable base, and the left side of the movable base is overlapped with the supporting frame.

Further, humidity transducer top is connected with second hydraulic cylinder bottom through the connector, second hydraulic cylinder top gomphosis is on the support frame, humidity transducer is located unloading pipe one side.

Through the above-mentioned embodiment of this application, assist mechanism and monitoring mechanism have been adopted, difficult to monitor the quality when production by machine-made sand has been solved, utilize artifical removal machine-made sand, the operation is comparatively troublesome, be difficult for carrying out the flattening before the machine-made sand monitoring, influence its density monitoring effect, and the monitor is when monitoring machine-made sand humidity, be difficult for with the sand monitoring of different degree of depth, the problem that monitoring effect is not ideal, automatic unloading and removal have been carried out to the machine-made sand have been obtained, the operation is comparatively simple, can carry out the flattening before the monitoring and handle, the monitor can monitor the density of machine-made sand, also can contact with the sand of different degree of depth, monitor humidity, improve the effect of whole monitoring.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic perspective view of an embodiment of the present application;

FIG. 2 is a schematic overall structure of an embodiment of the present application;

FIG. 3 is a schematic view of a humidity sensor architecture installation in accordance with one embodiment of the present application;

fig. 4 is a schematic installation diagram of an electric putter structure according to an embodiment of the present application.

In the figure: 1. a hopper; 2. a support frame; 3. discharging pipes; 4. a quantitative cylinder; 5. a limiting tube; 6. a monitoring station; 601. a control panel; 7. a weight sensor; 8. a movable base; 9. a screw rod; 10. an auxiliary block; 11. a motor; 12. briquetting; 13. a connecting plate; 14. a reinforcing plate; 15. a first hydraulic cylinder; 16. a second hydraulic cylinder; 17. a humidity sensor; 18. an electric push rod; 19. a cross bar; 20. a vertical plate.

Detailed Description

In order to make the present application solution better understood by those skilled in the art, the following description will be made in detail and with reference to the accompanying drawings in the embodiments of the present application, it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, shall fall within the scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate in order to describe the embodiments of the present application described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In the present application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate an azimuth or a positional relationship based on that shown in the drawings. These terms are used primarily to better describe the present application and its embodiments and are not intended to limit the indicated device, element or component to a particular orientation or to be constructed and operated in a particular orientation.

Also, some of the terms described above may be used to indicate other meanings in addition to orientation or positional relationships, for example, the term "upper" may also be used to indicate some sort of attachment or connection in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "configured," "provided," "connected," "coupled," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; may be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements, or components. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.

It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

Referring to fig. 1-4, an online monitor for machine-made sand quality comprises a monitoring table 6, an auxiliary mechanism and a monitoring mechanism, wherein a support frame 2 is fixedly connected to the top of the monitoring table 6, the support frame 2 is L-shaped, and the support frame 2 is convenient to connect with the monitoring table 6; the auxiliary mechanism comprises a hopper 1, auxiliary blocks 10 and a pressing block 12, wherein the hopper 1 is arranged at the top of a supporting frame 2, a blanking pipe 3 is fixedly connected to the bottom of the hopper 1, the pressing block 12 is arranged on the right side of the blanking pipe 3, the pressing block 12 is arranged at the bottom of a reinforcing plate 14 through a connecting plate 13, and two auxiliary blocks 10 are arranged at the bottom of the pressing block 12, so that blanking and leveling of machine-made sand are facilitated to be assisted; the monitoring mechanism is installed above the monitoring table 6, a motor 11 is embedded in the monitoring table 6, an output shaft of the motor 11 is connected with one end of a lead screw 9, the other end of the lead screw 9 is sleeved in the monitoring table 6 and is connected with the monitoring table 6 in a rotating mode, and installation and use of the lead screw 9 are facilitated.

A movable groove is formed in the top of the monitoring table 6, a control panel 601 is arranged on one side of the movable groove, and the control panel 601 is fixedly connected to the side wall of the monitoring table 6, so that the control panel 601 is convenient to install and use; the bottom of the blanking pipe 3 is provided with a quantitative barrel 4, the quantitative barrel 4 is connected with a limiting pipe 5 through threads, and the limiting pipe 5 is fixedly connected to the top of a movable base 8, so that the limiting pipe 5 is convenient for limiting the installation of the quantitative barrel 4; the reinforcing plate 14 is fixedly connected with a first hydraulic cylinder 15, the bottom of the first hydraulic cylinder 15 penetrates through the reinforcing plate 14 and then is connected with a connecting plate 13 through a coupling, the connecting plate 13 is fixedly connected to the top of the pressing block 12, the diameter of the connecting plate 13 is larger than that of the pressing block 12, and the connecting plate 13 is convenient to connect the pressing block 12 with the first hydraulic cylinder 15; the reinforcing plate 14 is fixedly connected to one side of the vertical plate 20, the vertical plate 20 is fixedly connected to the top of the monitoring table 6, and the height of the vertical plate 20 is smaller than that of the supporting frame 2, so that the vertical plate 20 can be used for connecting and reinforcing one side of the reinforcing plate 14 conveniently; the auxiliary block 10 is lapped on one side of the vertical plate 20, the auxiliary block 10 is connected with one end of the electric push rods 18 through a coupler, two electric push rods 18 are arranged, a cross rod 19 is arranged between the two electric push rods 18, the cross rod 19 is fixedly connected to the top of the monitoring table 6, and the cross rod 19 is convenient for connecting and reinforcing the two electric push rods 18; one end of the auxiliary block 10 far away from the cross rod 19 penetrates through the side wall of the vertical plate 20 and is in sliding connection with the vertical plate 20, and the auxiliary block 10 is positioned above the moving groove, so that the movement adjustment of the auxiliary block 10 is facilitated; the monitoring mechanism comprises a weight sensor 7, a second hydraulic cylinder 16 and a humidity sensor 17, wherein the weight sensor 7 is embedded at the top of the mobile base 8, two mobile blocks are fixedly connected to the bottom of the weight sensor 7 and are clamped in the mobile groove and are in sliding connection with the mobile groove, so that the mobile blocks are convenient for assisting in mobile adjustment of the mobile base 8; the moving block is in threaded connection with the screw rod 9, the width of the moving block is smaller than that of the moving base 8, and the left side of the moving base 8 is overlapped with the supporting frame 2, so that the supporting frame 2 is convenient to limit the moving range of the moving base 8; the top of the humidity sensor 17 is connected with the bottom of the second hydraulic cylinder 16 through a coupling, the top of the second hydraulic cylinder 16 is embedded on the support frame 2, and the humidity sensor 17 is located on one side of the blanking pipe 3, so that lifting adjustment of the humidity sensor 17 is facilitated.

When the machine-made sand drying device is used, the electric elements are externally connected with a power supply and a control switch when the machine-made sand drying device is used, firstly, machine-made sand is placed in a hopper 1, a quantitative cylinder 4 is arranged at the top of a movable base 8, an electromagnetic valve on a discharging pipe 3 is opened, the machine-made sand is discharged, a weight sensor 7 can monitor the quality of the machine-made sand in the quantitative cylinder 4, when the interior of the quantitative cylinder 4 is full, a second hydraulic cylinder 16 drives a humidity sensor 17 to move downwards, the bottom end of the humidity sensor 17 is inserted into the machine-made sand in the quantitative cylinder 4, the humidity of the machine-made sand is monitored, the result can be displayed on a display screen of a control panel 601, the humidity sensor 17 is used again after the machine-made sand is dried, when the humidity reaches a drying standard, the quality difference before and after the drying is used, the water content of the machine-made sand is calculated, the motor 11 drives the lead screw 9 to rotate, the moving base 8 moves right, the moving block reaches the right end of the moving groove, the quantitative cylinder 4 moves to the lower part of the pressing block 12, the first hydraulic cylinder 15 drives the connecting plate 13 and the pressing block 12 to move downwards, the top of the machine-made sand is pressed and leveled, the mass of the machine-made sand is weighed again at the moment, the volume of the quantitative cylinder 4 is known, scales are marked on the quantitative cylinder 4, the weight and the volume of the machine-made sand are known, the density of the machine-made sand can be calculated by utilizing a density formula, the electric push rod 18 drives the two auxiliary blocks 10 to move to the side close to the moving base 8, the auxiliary blocks 10 move at the top of the moving base 8, the tops of two sides of the limiting pipe 5 are moved, the overflowed machine-made sand is swept, the top of the moving base 8 is guaranteed to be clean, the influence on the weighing of the machine-made sand is reduced, and the error of the machine-made sand density calculation is reduced.

The beneficial point of the application lies in:

1. the operation of the device is simple, the supporting frame 2 supports the hopper 1, accurate blanking of machine-made sand is guaranteed, the limiting pipe 5 and the movable base 8 can limit, place and support the quantitative cylinder 4, and the screw rod 9 can assist the quantitative cylinder 4 to stably move at the top of the monitoring table 6;

2. the device has reasonable structure, the vertical plate 20 can support and reinforce one side of the reinforcing plate 14, the pressing block 12 can level machine-made sand, the measurement of the subsequent volume is facilitated, the electric push rod 18 drives the auxiliary block 10 to move and adjust, and the machine-made sand residue on the movable base 8 can be reduced;

3. the weight sensor 7 can weigh the mass of machine-made sand contained in the quantitative barrel 4, the lifting of the humidity sensor 17 is adjusted, the contact of the bottom and the machine-made sand with different depths is facilitated, and the monitoring effect of the whole monitor on the machine-made sand is improved.

The related circuits, electronic components and modules are all in the prior art, and can be completely implemented by those skilled in the art, and needless to say, the protection of the present application does not relate to improvements of software and methods.

The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (10)

1. The utility model provides a mechanism sand quality on-line monitoring ware which characterized in that: the intelligent monitoring system comprises a monitoring table (6), an auxiliary mechanism and a monitoring mechanism, wherein a supporting frame (2) is fixedly connected to the top of the monitoring table (6), and the supporting frame (2) is L-shaped; the auxiliary mechanism comprises a hopper (1), auxiliary blocks (10) and a pressing block (12), wherein the hopper (1) is arranged at the top of the supporting frame (2), a blanking pipe (3) is fixedly connected to the bottom of the hopper (1), the pressing block (12) is arranged on the right side of the blanking pipe (3), the pressing block (12) is arranged at the bottom of the reinforcing plate (14) through a connecting plate (13), and two auxiliary blocks (10) are arranged at the bottom of the pressing block (12); the monitoring mechanism is arranged above the monitoring table (6), a motor (11) is embedded in the monitoring table (6), an output shaft of the motor (11) is connected with one end of a lead screw (9), and the other end of the lead screw (9) is sleeved in the monitoring table (6) and is connected with the monitoring table (6) in a rotating mode.

2. The machine-made sand quality online monitor of claim 1, wherein: the mobile groove is formed in the top of the monitoring table (6), a control panel (601) is arranged on one side of the mobile groove, and the control panel (601) is fixedly connected to the side wall of the monitoring table (6).

3. The machine-made sand quality online monitor of claim 2, wherein: the blanking pipe (3) bottom is provided with quantitative cylinder (4), pass through threaded connection between quantitative cylinder (4) and the spacing pipe (5), spacing pipe (5) rigid coupling is at moving base (8) top.

4. The machine-made sand quality online monitor of claim 1, wherein: the hydraulic pressure device is characterized in that a first hydraulic cylinder (15) is fixedly connected to the reinforcing plate (14), the bottom of the first hydraulic cylinder (15) penetrates through the reinforcing plate (14) and then is connected with the connecting plate (13) through the coupling, the connecting plate (13) is fixedly connected to the top of the pressing block (12), and the diameter of the connecting plate (13) is larger than that of the pressing block (12).

5. The machine-made sand quality online monitor of claim 1, wherein: the reinforcing plate (14) is fixedly connected to one side of the vertical plate (20), the vertical plate (20) is fixedly connected to the top of the monitoring table (6), and the height of the vertical plate (20) is smaller than that of the supporting frame (2).

6. The machine-made sand quality online monitor of claim 1, wherein: auxiliary block (10) overlap joint is in riser (20) one side, auxiliary block (10) are connected with electric putter (18) one end through the connector, electric putter (18) are total two, two install horizontal pole (19) between electric putter (18), horizontal pole (19) rigid coupling is at monitoring station (6) top.

7. The machine-made sand quality online monitor of claim 6, wherein: one end of the auxiliary block (10) far away from the cross rod (19) penetrates through the side wall of the vertical plate (20) and is connected with the vertical plate (20) in a sliding mode, and the auxiliary block (10) is located above the moving groove.

8. The machine-made sand quality online monitor of claim 1, wherein: the monitoring mechanism comprises a weight sensor (7), a second hydraulic cylinder (16) and a humidity sensor (17), wherein the weight sensor (7) is embedded at the top of the movable base (8), two movable blocks are fixedly connected to the bottom of the weight sensor (7), and the movable blocks are clamped in the movable groove and are in sliding connection with the movable groove.

9. The machine-made sand quality online monitor of claim 8, wherein: the movable block is in threaded connection with the screw rod (9), the width of the movable block is smaller than that of the movable base (8), and the left side of the movable base (8) is overlapped with the supporting frame (2).

10. The machine-made sand quality online monitor of claim 8, wherein: the top of the humidity sensor (17) is connected with the bottom of the second hydraulic cylinder (16) through a coupling, the top of the second hydraulic cylinder (16) is embedded on the support frame (2), and the humidity sensor (17) is located on one side of the blanking pipe (3).