CN219437500U - Automatic change multistation and cut, assemble and rivet integrative production line - Google Patents
Automatic change multistation and cut, assemble and rivet integrative production line Download PDFInfo
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- CN219437500U CN219437500U CN202320698623.5U CN202320698623U CN219437500U CN 219437500 U CN219437500 U CN 219437500U CN 202320698623 U CN202320698623 U CN 202320698623U CN 219437500 U CN219437500 U CN 219437500U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an automatic multi-station cutting, assembling and riveting integrated production line which comprises a frame, wherein an eight-bit divider and a four-bit divider are arranged on the frame, a base jig is arranged on the eight-bit divider, a riveting base is arranged on the four-bit divider, a diode cutting module, a diode feeding module, a resistor feeding module, an aluminum part feeding module, a combining and assembling module and a fitting feeding module are sequentially arranged along the circumferential direction of the eight-bit divider, and a diode aluminum part riveting module, a diode resistor riveting module and a finished product discharging module are sequentially arranged along the circumferential direction of the four-bit divider.
Description
Technical Field
The utility model relates to the technical field of automatic assembly, in particular to an automatic multi-station cutting, assembling and riveting integrated production line.
Background
In modern industrial production, in order to adapt to different industrial demands, a considerable part of spare and accessory parts need to adopt special-shaped structural design, and the traditional production mode mostly finishes the processing or the assembly of the spare and accessory parts through the manual work, but along with the development of the times, on the one hand, the similar demand is more and more, on the other hand, the cost of labor is higher and higher, and this has led to the fact that the traditional mode can't deal with market demand, and the cost of labor of enterprises is overwhelmed, and gradually, the semi-automatic operation mode of manual cooperation equipment is produced, and this kind of mode can improve production efficiency to a certain extent, but the cost of labor still remains high.
In order to solve the above problems, as shown in fig. 1-2, the product to be assembled includes a resistor, a diode and an aluminum part, which are assembled and riveted in sequence to form a finished product, and the sizes of the parts and the product are very small, such as a semi-automatic scheme, the labor cost is high, and errors and even personnel damage are easily caused in the production, so that an assembly device or a production line capable of being performed in a highly automated manner is required to completely replace manual intervention.
Disclosure of Invention
The utility model aims to provide an automatic multi-station cutting, assembling and riveting integrated production line so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
an automatic change multistation cuts, assembles and integrative production line of riveting includes:
the machine frame comprises an assembling machine table and a riveting machine table;
the assembling machine table and the riveting machine table are respectively provided with a divider, the assembling machine table adopts an eight-bit divider, the riveting machine table adopts a four-bit divider, the eight-bit divider is provided with an array base jig, and the four-bit divider is provided with an array riveting base;
the assembly machine table is sequentially provided with a diode cutting module, a diode feeding module, a resistor feeding module, an aluminum piece feeding module, a combining assembly module and an assembly part feeding module along the circumferential direction of the eight-bit divider, the diode feeding module, the resistor feeding module, the aluminum piece feeding module, the combining assembly module and the assembly part feeding module are matched with the base jig, and the diode cutting module is matched with the diode feeding module;
the riveting machine is characterized in that a diode aluminum piece riveting module, a diode resistor riveting module and a finished product discharging module are sequentially arranged on the riveting machine table along the circumferential direction of the four-position divider, the diode aluminum piece riveting module, the diode resistor riveting module and the finished product discharging module are matched with the riveting base, and the assembly feeding module is also matched with the riveting base and is arranged in front of a station of the diode aluminum piece riveting module.
In the utility model, the diode cutting module comprises a material roller, a material tray with a diode is wound on the material roller, the diode feeding module further comprises a feeding device, the feeding device is matched with the carrier tape in the material tray, a cutting device is arranged at the other end of the feeding device, and the cutting device is driven by a cutting cylinder and is matched with the carrier tape on the material tray.
In the utility model, the diode feeding module comprises a transverse material taking mechanism and a longitudinal material feeding mechanism, the transverse material taking mechanism comprises a Z-axis linear rail, a group of transfer vacuum suction nozzles are slidably arranged on the Z-axis linear rail, the transfer vacuum suction nozzles are matched with the diode cutting module, a group of diode storage points are arranged on one side of the Z-axis linear rail, which is away from the diode cutting module, the transfer vacuum suction nozzles are simultaneously matched with the diode storage points, the longitudinal material feeding mechanism comprises an X-axis linear rail, a group of material feeding vacuum suction nozzles are slidably arranged on the X-axis linear rail, and the material feeding vacuum suction nozzles are simultaneously matched with the diode storage points and the base jig.
In the utility model, the resistor feeding module and the aluminum part feeding module are similar in structure and comprise a feeding vibration disc, a group of material channels are arranged at the discharge holes of the feeding vibration disc, a transverse sliding rail is arranged at the tail ends of the material channels, and a material taking device is slidably arranged on the transverse sliding rail.
In the utility model, the merging and assembling module comprises a group of oppositely arranged propelling devices, wherein one propelling device is arranged in the middle of the eight-bit divider and does not rotate along with the base jig, and the propelling devices are matched with the base jig on the same station.
In the utility model, the assembly part feeding module comprises a group of feeding rails, a feeding vacuum suction nozzle is slidably arranged on the feeding rails, the feeding vacuum suction nozzle is matched with the base jig and the riveting base at the same time, and a jig separating device is further arranged at the position of the eight-bit divider corresponding to the assembly part feeding module station, and the jig separating device is matched with the base jig.
In the utility model, the diode aluminum part riveting module and the diode resistor riveting module are riveted in a pressing mode.
In the utility model, the finished product discharging module is matched with the riveting base through a group of discharging suction nozzles which are slidably arranged on a discharging track.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, the diode cutting module, the diode feeding module, the resistor feeding module, the aluminum piece feeding module, the combined assembly module and the assembly part feeding module are connected through the base jig matched with the divider, the preliminary assembly action is realized, the assembled product is moved to the riveting machine by the assembly part feeding module, the divider matched with the riveting base and the diode aluminum piece riveting module, and the diode resistor riveting module and the finished product discharging module realize the full-automatic riveting and blanking action, so that manual intervention is not needed, the labor cost in the assembly riveting process is greatly reduced, the production efficiency is greatly improved compared with the traditional mode, and the product yield is also remarkably improved.
Drawings
FIG. 1 is an assembly block diagram of a product of the present utility model;
FIG. 2 is an exploded view of the product of the present utility model;
FIG. 3 is an overall block diagram of the present utility model;
FIG. 4 is a partial block diagram of a machine in the present utility model;
FIG. 5 is a block diagram of a diode trimming module according to the present utility model;
FIG. 6 is a block diagram of a diode loading module according to the present utility model;
FIG. 7 is a block diagram of a resistor loading module according to the present utility model;
FIG. 8 is a block diagram of an aluminum part feeding module in the utility model;
FIG. 9 is a block diagram of a merged assembly module of the present utility model;
FIG. 10 is a block diagram of a mounting component feeder module of the present utility model;
FIG. 11 is a block diagram of a jig separating apparatus according to the present utility model;
FIG. 12 is an open state diagram of the base fixture according to the present utility model;
FIG. 13 is a closed state diagram of the base fixture of the present utility model;
FIG. 14 is a block diagram of a diode aluminum riveting module according to the present utility model;
FIG. 15 is a block diagram of a diode resistor riveting module according to the present utility model;
FIG. 16 is a block diagram of a finished product discharge module according to the present utility model.
In the figure: 100. a frame; 101. an assembly machine; 1011. an eight bit divider; 1012. a base jig; 102. a riveting machine; 1021. a four-bit divider; 1022. riveting a base; 200. a diode cutting module; 201. a material roller; 202. a material tray; 2021. a carrier tape; 203. a feeding device; 204. a cutting device; 300. diode material loading module; 301. a Z-axis linear track; 302. transferring the vacuum suction nozzle; 303. diode storage points; 304. an X-axis linear track; 305. feeding a vacuum suction nozzle; 400. a resistor feeding module; 401. a feeding vibration disc; 402. a material channel; 403. a transverse slide rail; 404. a material taking device; 405. a vacuum suction nozzle; 500. an aluminum part feeding module; 501. a clamping jaw; 600. combining and assembling the modules; 601. a propulsion device; 700. a fitting feeding module; 701. a feeding rail; 702. feeding a vacuum suction nozzle; 703. a jig separating device; 800. a diode aluminum piece riveting module; 900. a diode resistor riveting module; 1000. a finished product discharging module; 1001. a discharge rail; 1002. discharging suction nozzle; 1100. a product; 1101. a resistor; 1102. a diode; 1103. and (3) an aluminum piece.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-16, one embodiment of the present utility model provides:
an automatic change multistation cuts, assembles and integrative production line of riveting includes:
a frame 100, the frame 100 includes an assembling machine 101 and a riveting machine 102;
the assembling machine 101 and the riveting machine 102 are respectively provided with a divider, the assembling machine 101 adopts an eight-bit divider 1011, the riveting machine 102 adopts a four-bit divider 1021, the eight-bit divider 1011 is provided with an array base jig 1012, and the four-bit divider 1021 is provided with an array riveting base 1022;
a diode cutting module 200, a diode feeding module 300, a resistor feeding module 400, an aluminum piece feeding module 500, a combining and assembling module 600 and a fitting feeding module 700 are sequentially arranged on the assembly machine 101 along the circumferential direction of the eight-bit divider 1011, the diode feeding module 300, the resistor feeding module 400, the aluminum piece feeding module 500, the combining and assembling module 600 and the fitting feeding module 700 are matched with the base jig 1012, and the diode cutting module 200 is matched with the diode feeding module 300;
the riveting machine 102 is provided with a diode aluminum piece riveting module 800, a diode resistor riveting module 900 and a finished product discharging module 1000 in sequence along the circumferential direction of the four-position divider 1021, the diode aluminum piece riveting module 800, the diode resistor riveting module 900 and the finished product discharging module 1000 are matched with the riveting base 1022, and the assembly feeding module 700 is also matched with the riveting base 1022 and is arranged in front of the station of the diode aluminum piece riveting module 800.
It should be noted that, in the present embodiment, the product 1100 to be assembled and riveted is composed of three parts, namely the resistor 1101, the diode 1102 and the aluminum piece 1103, and the final purpose of the present embodiment is to sequentially assemble and rivet the three parts into a whole to form a complete product 1100.
In this embodiment, the diode cutting module 200 includes a roller 201, a tray 202 with a diode 1102 is wound on the roller 201, the diode feeding module 200 further includes a feeding device 203, the feeding device 203 is matched with a carrier tape 2021 in the tray 202, a cutting device 204 is disposed at the other end of the feeding device 203, and the cutting device 204 is driven by a cutting cylinder and is matched with the carrier tape 2021 on the tray 202.
In this embodiment, the diode feeding module 300 includes a lateral material taking mechanism and a longitudinal material feeding mechanism, the lateral material taking mechanism includes a Z-axis linear rail 301, a group of transfer vacuum nozzles 302 are slidably mounted on the Z-axis linear rail 301, the transfer vacuum nozzles 302 are matched with the diode cutting module 200, a group of diode storage points 303 are disposed on a side of the Z-axis linear rail 301 away from the diode cutting module 200, the transfer vacuum nozzles 302 are simultaneously matched with the diode storage points 303, the longitudinal material feeding mechanism includes an X-axis linear rail 304, a group of material feeding vacuum nozzles 305 are slidably mounted on the X-axis linear rail 304, and the material feeding vacuum nozzles 305 are simultaneously matched with the diode storage points 303 and the base fixture 1012.
In this embodiment, the structure of the resistor feeding module 400 is similar to that of the aluminum part feeding module 500, and the resistor feeding module 400 and the aluminum part feeding module 500 all comprise a feeding vibration disc 401, a group of material channels 402 are arranged at the discharge hole of the feeding vibration disc 401, a transverse sliding rail 403 is arranged at the tail end of each material channel, and a material taking device 404 is slidably mounted on the transverse sliding rail 403, which is different in that the material taking device 404 in the resistor feeding module 400 adopts a vacuum suction nozzle 405, the material taking device 404 in the aluminum part feeding module 500 adopts a clamping jaw 501, the material taking devices 404 are matched with a base jig 1012, and an infrared detection device is further arranged at the material taking device 404 in the aluminum part feeding module 500.
In this embodiment, the combining and assembling module 600 includes a set of oppositely disposed pushing devices 601, wherein one pushing device 601 is disposed in the middle of the eight-bit divider 1011 and does not rotate along with the base jig 1012, and both pushing devices 601 are matched with the base jig 1012 on the same station.
In this embodiment, the assembly feeding module 700 includes a set of feeding rails 701, a feeding vacuum nozzle 702 is slidably mounted on the feeding rails 701, the feeding vacuum nozzle 702 is simultaneously matched with a base jig 1012 and a riveting base 1022, and a jig separating device 703 is further disposed at a position of the eight-bit divider 1011 corresponding to the assembly feeding module 700, and the jig separating device 703 is matched with the base jig 1012.
In this embodiment, the diode aluminum riveting module 800 and the diode resistor riveting module 900 are all riveted by a pressing method.
In this embodiment, the finished product discharge module 1000 is generally mated with the staking base 1022 through a set of discharge nozzles 1002 slidably mounted on a discharge rail 1001.
It should be noted that, in the present embodiment, two base jigs 1012 are disposed on each station of the eight-bit divider 1011, that is, the number of base jigs 1012 in each group is 2, and the number of corresponding riveted bases 1022 in each group is also 2, the number of diodes 1102 cut by the diode cutting module 200 in each time is 2, the number of the transfer vacuum nozzle 301, the feeding vacuum nozzle 305, the material channel 402, the vacuum nozzle 405, the clamping jaw 501, the infrared detection device, the feeding rail 701, the feeding vacuum nozzle 702, the jig separating device 703, the discharging rail 1001 and the discharging nozzle 1002 is two, and the free end of the pushing device 601 is also provided with two pushing baffles, and the two riveting devices are also disposed in the diode aluminum riveting module 800 and the diode resistor riveting module 900.
Working principle:
the operator ensures that the material roller 201, the resistor 1101 and the aluminum piece 1103 are respectively arranged in the material feeding vibration disc 401 and the material roller 201, the assembling machine 101 and the riveting machine 102 are started, the base jig 1012 rotates along the circumferential direction under the drive of the eight-bit divider 1011 and rotates to the diode material feeding module 300, in the process, the diode cutting module 200 acts, the material roller 201 rotates the material disc 202 to convey the carrier tape 2021 with the diode 1102 to the cutting device 204 in cooperation with the feeding device 203, the cutting device 204 moves downwards under the drive of the cutting cylinder, the cutter head on the cutting device 204 completes the cutting action of the diode 1102, the number of the diodes 1102 cut each time is 2, the transfer vacuum nozzle 302 moves along the Z-axis linear rail 301 towards the diode cutting module 200, sucks the cut diode 1102 when cutting is completed, then moves to the position above the diode storage point 303 along the Z-axis linear rail 301, places the cut diode 1102 in the diode storage point 303, at the moment, the feeding vacuum nozzle 305 moves along the X-axis linear rail 304 towards the diode storage point 303, sucks and returns the diode 1102 placed on the diode storage point 303, moves to a feeding station, at the moment, the base jig 1012 moves to the diode feeding module 300 under the drive of the eight-bit divider 1011, and the feeding vacuum nozzle 305 places the diode 1102 on the position corresponding to the diode 1102 in the base jig 1012, so as to complete the feeding action of the diode 1102;
the base jig 1012 continues to move along the circumferential direction under the drive of the eight-bit divider 1011, sequentially passes through the resistor feeding module 400 and the aluminum piece feeding module 500, and simultaneously is subjected to vibration feeding by the feeding vibration disc 401 positioned in the resistor feeding module 400 and the aluminum piece feeding module 500, so that the resistor 1101 and the aluminum piece 1103 move to the lower part of the material taking device 404 along the material channel 402, and are respectively moved into the corresponding position of the base jig 1012 by the vacuum suction nozzle 405 and the clamping jaw 501, and in the process, the aluminum piece 1103 is required to be confirmed in position and direction by the infrared detection device, so that the feeding action of the resistor 1101 and the aluminum piece 1103 is completed;
the base jig 1012 continues to move along the circumferential direction under the drive of the eight-bit divider 1011 to move to the position of the combined assembly module 600, then the propelling device 601 props against the movable part in the base jig 1012 and drives the resistor 1101 and the aluminum piece 1103 positioned in the movable part to move towards the diode 1102 positioned in the center through the movable part until the resistor 1101 and the aluminum piece 1103 are contacted and assembled to form a product 1100, and the propelling device 601 resets to finish the assembly action;
the base jig 1012 continues to move along the circumferential direction under the drive of the eight-bit divider 1011 and moves to the assembly feeding module 700, the feeding vacuum suction nozzle 702 moves to the upper part of the base jig 1012 along the feeding track 701, the product 1100 positioned in the base jig 1012 is sucked, the jig separating device 703 is inserted into a plurality of hole sites arranged on the upper surface of the base jig 1012 and matched with the lock catches in the base jig 1012 when the suction is completed, the lock catches are unlocked by pressing down, the base jig 1012 is reset under the action of the spring, and then the product 1100 is transferred into the riveting base 1022 by the feeding vacuum suction nozzle 702, so that the material transferring action is completed;
after the product 1100 moves into the riveting base 1022, the riveting base 1022 rotates along with the four-bit divider 1021, sequentially passes through the diode aluminum piece riveting module 800 and the diode resistor riveting module 900, respectively performs press-fit riveting on the junction of the diode 1102 and the aluminum piece 1103 and the junction of the diode 1102 and the resistor 1101, after the riveting is completed, the product 1100 finally moves to the lower part of the finished product discharging module 1000 along with the riveting base 1022, and the product 1100 is transferred out of the device along the discharging track 1001 by the discharging suction nozzle 1002, so that the whole action flow is completed.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. Automatic change multistation and cut, assemble and integrative production line of riveting, including a frame, its characterized in that:
the frame comprises an assembly machine table and a riveting machine table;
the assembling machine table and the riveting machine table are respectively provided with a divider, the assembling machine table adopts an eight-bit divider, the riveting machine table adopts a four-bit divider, the eight-bit divider is provided with an array base jig, and the four-bit divider is provided with an array riveting base;
the assembly machine table is sequentially provided with a diode cutting module, a diode feeding module, a resistor feeding module, an aluminum piece feeding module, a combining assembly module and an assembly part feeding module along the circumferential direction of the eight-bit divider, the diode feeding module, the resistor feeding module, the aluminum piece feeding module, the combining assembly module and the assembly part feeding module are matched with the base jig, and the diode cutting module is matched with the diode feeding module;
the riveting machine is characterized in that a diode aluminum piece riveting module, a diode resistor riveting module and a finished product discharging module are sequentially arranged on the riveting machine table along the circumferential direction of the four-position divider, the diode aluminum piece riveting module, the diode resistor riveting module and the finished product discharging module are matched with the riveting base, and the assembly feeding module is also matched with the riveting base and is arranged in front of a station of the diode aluminum piece riveting module.
2. The automatic multi-station cutting, assembling and riveting integrated production line according to claim 1, wherein the diode cutting module comprises a material roller, a material tray with a diode is wound on the material roller, the diode feeding module further comprises a feeding device, the feeding device is matched with a carrier tape in the material tray, a cutting device is arranged at the other end of the feeding device, and the cutting device is driven by a cutting cylinder and is matched with the carrier tape on the material tray.
3. The automatic multi-station cutting, assembling and riveting integrated production line according to claim 1, wherein the diode feeding module comprises a transverse material taking mechanism and a longitudinal material feeding mechanism, the transverse material taking mechanism comprises a Z-axis linear rail, a group of transfer vacuum suction nozzles are slidably arranged on the Z-axis linear rail, the transfer vacuum suction nozzles are matched with the diode cutting module, a group of diode storage points are arranged on one side, away from the diode cutting module, of the Z-axis linear rail, the transfer vacuum suction nozzles are simultaneously matched with the diode storage points, the longitudinal material feeding mechanism comprises an X-axis linear rail, a group of material feeding vacuum suction nozzles are slidably arranged on the X-axis linear rail, and the material feeding vacuum suction nozzles are simultaneously matched with the diode storage points and the base jig.
4. The automatic multi-station cutting, assembling and riveting integrated production line according to claim 1, wherein the resistor feeding module is similar to the aluminum part feeding module in structure and comprises a feeding vibration disc, a group of material channels are arranged at the discharge holes of the feeding vibration disc, a transverse sliding rail is arranged at the tail ends of the material channels, a material taking device is slidably arranged on the transverse sliding rail, and the automatic multi-station cutting, assembling and riveting integrated production line is characterized in that the material taking device in the resistor feeding module adopts a vacuum suction nozzle, the material taking device in the aluminum part feeding module adopts clamping jaws, the material taking device is matched with the base jig, and an infrared detection device is further arranged at the material taking device in the aluminum part feeding module.
5. The automated multi-station cutting, assembling and riveting integrated production line according to claim 1, wherein the combined assembly module comprises a group of oppositely arranged propelling devices, wherein one propelling device is arranged in the middle of the eight-position divider and does not rotate along with the base jig, and the propelling devices are matched with the base jig on the same station.
6. The automatic multi-station cutting, assembling and riveting integrated production line according to claim 1, wherein the assembly part feeding module comprises a group of feeding rails, a feeding vacuum suction nozzle is slidably mounted on the feeding rails, the feeding vacuum suction nozzle is simultaneously matched with the base jig and the riveting base, and a jig separating device is further arranged at the position, corresponding to the assembly part feeding module station, of the eight-position divider, and is matched with the base jig.
7. The automatic multi-station cutting, assembling and riveting integrated production line according to claim 1, wherein the diode aluminum part riveting module and the diode resistor riveting module are riveted in a pressing mode.
8. An automated multi-station cutting, assembling and riveting integrated production line according to claim 1 wherein the finished product discharge module is generally matched with the riveting base by a set of discharge nozzles slidingly mounted on a discharge rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320698623.5U CN219437500U (en) | 2023-03-31 | 2023-03-31 | Automatic change multistation and cut, assemble and rivet integrative production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320698623.5U CN219437500U (en) | 2023-03-31 | 2023-03-31 | Automatic change multistation and cut, assemble and rivet integrative production line |
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CN219437500U true CN219437500U (en) | 2023-07-28 |
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CN202320698623.5U Active CN219437500U (en) | 2023-03-31 | 2023-03-31 | Automatic change multistation and cut, assemble and rivet integrative production line |
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CN (1) | CN219437500U (en) |
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- 2023-03-31 CN CN202320698623.5U patent/CN219437500U/en active Active
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