CN219363148U - Be used for multilayer frock container self-adaptation positioning mechanism and production facility - Google Patents
Be used for multilayer frock container self-adaptation positioning mechanism and production facility Download PDFInfo
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- CN219363148U CN219363148U CN202222567833.9U CN202222567833U CN219363148U CN 219363148 U CN219363148 U CN 219363148U CN 202222567833 U CN202222567833 U CN 202222567833U CN 219363148 U CN219363148 U CN 219363148U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000033001 locomotion Effects 0.000 claims description 10
- 230000003044 adaptive effect Effects 0.000 claims description 6
- 238000005299 abrasion Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 13
- 238000001514 detection method Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
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- 239000011265 semifinished product Substances 0.000 description 1
Abstract
A self-adaptation positioning mechanism and production facility for multilayer frock container, is in including setting up a support body and overlap joint in multilayer frock container bottom be in the support body and with frock container bottom fixed connection's lift tray, be provided with jacking part and power component on the support body, power component has a power driven slider, the slider is connected with a movable part transmission of jacking part, the movable part is pushed by the slider and makes jacking part promote the lift tray and go up and down in order to make multilayer frock container adjustment location. The height of the multi-layer tool container is adaptively adjusted through the power component and the jacking mechanism, so that the problem that the corresponding accurate positioning height does not meet the standardized and unified requirements due to inconsistent layer heights of the tool container is effectively solved, and the problem that the necessary positioning parameters of the tool container are deviated due to other factors (such as tire abrasion) of the tool container is also solved.
Description
Technical Field
The utility model relates to the technical field of multi-layer tool container positioning for material cross-region transfer production, in particular to a self-adaptive positioning mechanism for a multi-layer tool container and production equipment.
Background
At present, in the manufacturing industry, a large amount of tooling containers are used for distributing semi-finished product cache materials, the transregional transfer production of the materials is realized through the tooling containers, the tooling containers can automatically feed and discharge the materials in the process of working procedures before and after butt joint, and extremely high requirements are provided for the uniformity of the tooling containers in order to ensure automatic feeding and discharging, and the important points are that the layer heights are consistent and the reference heights of the tooling containers are consistent. But in actual production, the tool container produces great errors in the processes of processing, manufacturing, using, transporting and the like, and produces great errors for positioning the matched automatic engineering position, such as: the tooling container has processing errors during manufacturing, has inconsistent layer height and affects positioning accuracy; the tool container is worn and deformed in the transportation process, the actual position of each warehouse position of the tool container is deviated from the design position, the reference height of the tool container is inconsistent, and materials on the tool container cannot be accurately positioned.
Disclosure of Invention
Aiming at the problem that the corresponding accurate positioning height does not accord with standardization due to inconsistent layer heights of the tool containers, the utility model provides a self-adaptive positioning mechanism for a multi-layer tool container and production equipment.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the utility model provides a be used for multilayer frock container self-adaptation positioning mechanism, is in including setting up a support body and overlap joint in multilayer frock container bottom be in the support body and with frock container bottom fixed connection's lift tray, be provided with jacking part and power component on the support body, power component has a power driven slider, the slider is connected with a movable part transmission of jacking part, movable part is pushed by the slider and makes jacking part promote the lift tray and go up and down so that multilayer frock container adjustment location.
Preferably, the jacking component is provided with an upper fixing part and an upper movable part which are connected to the lifting tray, and a lower fixing part and a lower movable part which are connected to the bracket body, wherein the upper fixing part and the lower movable part, the upper movable part and the lower fixing part are respectively hinged through scissor arms, and the two scissor arms on the same side are mutually crossed.
Preferably, the support body with the both sides of lift tray are equipped with linear guide respectively, lower movable part and last movable part are respectively corresponding sliding fit on linear guide respectively, be equipped with a push shaft between the lower movable part and link to each other, push shaft and power component's slider fixed connection and transmission.
Preferably, buffer blocks are arranged at two end parts of the linear guide rail.
Preferably, the power component comprises a servo motor, a ball screw arranged at the output end of the servo motor and a sliding block assembled on the ball screw, the ball screw is driven to rotate by the servo motor so as to enable the sliding block to do linear reciprocating motion on the ball screw, and the sliding block is in transmission connection with a pushing shaft of the jacking component so as to enable the movable part to be close to or far from the fixed part.
Preferably, the support body still is equipped with overlap joint fixed plate and fixed beam in support body both sides, servo motor sets up on the fixed plate, ball screw one end is connected with servo motor's output transmission, and the other end passes through the bearing frame overlap joint on the fixed beam, the promotion axle fixed connection and transmission between slider and the lower movable part of jacking part.
Preferably, the stand body is further provided with upright stands on both sides thereof, and the height of the upright stands is identical to the height of the jacking component in the lowest state.
On the other hand, the utility model adopts the following technical scheme: the production equipment comprises the self-adaptive positioning mechanism for the multilayer tool container.
On the other hand, the utility model adopts the following technical scheme: the self-adaptive positioning method for the multilayer tool container comprises the following steps of:
starting detection from one layer of the multi-layer tool container by using a detection module, and marking a material position after the sensor receives signals, wherein each layer of the multi-layer tool container is correspondingly provided with a sensor to determine the standard position of each layer of height;
the lifting part is driven by the power part, so that the multi-layer tool container firstly ascends for half the height of the layer, then starts descending movement, and stops moving until a signal is received by the sensor, wherein the position is the material clamping position of the layer.
Preferably, the method further comprises the following steps:
receiving signal feedback of the detection module, and calculating to obtain an input signal of the servo motor through the control module, wherein the input signal comprises a rotating speed signal and a rotating angle signal;
the servo motor of the power component is started according to the input signal and is transmitted to the ball screw through the coupler, so that the sliding block on the ball screw moves in a translational mode, and the pushing shaft and the lower movable part are driven to move on the linear guide rail;
the movement of the movable part enables the scissor arms hinged to the fixed part to swing, so that the multilayer tool container fixed on the jacking component is driven to move up and down to a set height, and accurate positioning is completed so that the feeding and discharging automatic equipment can perform the next action.
Compared with the prior art, the utility model has the following beneficial effects:
according to the utility model, the height of the multilayer tooling container is adaptively adjusted through the power component and the jacking mechanism, so that the sensor of the detection module can acquire the layer height position of the multilayer tooling container in real time, the tooling container can be automatically and accurately positioned with lower cost, and the accurate positioning of materials is facilitated. The problem that the corresponding accurate positioning height is inconsistent with the standardized unified requirement due to inconsistent layer height of the tool container is effectively solved, and the problem that the necessary positioning parameters of the tool container are deviated due to other factors (such as tire abrasion) of the tool container is also solved.
Under the action of sensing control and mechanical jacking, the utility model can adapt to materials with different sizes, models and weights, and the sensor controls and adjusts the tool container to the required accurate height for clamping by the automatic equipment, so that the automatic equipment can accurately clamp the materials, the fault tolerance of clamping by the automatic equipment is improved, and the requirements of different tool containers on accurate positioning are realized. And the position of the tool container is self-adaptively adjusted by utilizing real-time information feedback of the sensor, so that the accurate positioning of the tool container is finally realized.
Drawings
For a clearer description of the technical solutions, the drawings that are required to be used in the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of the adaptive positioning mechanism.
Fig. 3 is a schematic structural view of the adaptive positioning mechanism.
Fig. 4 is a schematic top view of the adaptive positioning mechanism.
The reference symbols in the figures denote: 100: tool container, 200: support body, 210: fixing plate, 220: fixed beam, 300: lifting tray, 400: jacking component, 410: upper fixing portion, 411: upper movable part, 420: lower fixing portion 421: lower movable part, 430: scissor arms, 440: linear guide, 450: pushing shaft, 500: power component, 510: slider, 520: servo motor, 530: ball screw, 600: a detection module; 610: a sensor.
Detailed Description
In order that the manner in which a fully and completely understood embodiment of the utility model may be readily understood, it is intended that the utility model be further described in connection with the accompanying drawings, in which it is to be understood that the embodiments described are merely illustrative of some of the utility model and that all other embodiments may be made by those skilled in the art without the benefit of the inventive faculty.
It should be understood that the terms "comprises" and "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.
As shown in fig. 1-3, an adaptive positioning mechanism for a multi-layer tool container comprises a bracket body 200 arranged at the bottom of the multi-layer tool container 100 and a lifting tray 300 lapped on the bracket body 200 and fixedly connected with the bottom of the tool container 100, wherein a lifting part 400 and a power part 500 are arranged on the bracket body 200, the power part 500 is provided with a power-driven sliding block 510, the sliding block 510 is in transmission connection with a movable part of the lifting part 400, and the movable part is pushed by the sliding block 510 to enable the lifting part 400 to push the lifting tray 300 to lift so as to enable the multi-layer tool container 100 to be adjusted and positioned.
The jacking member 400 has an upper fixed part 410 and an upper movable part 411 connected to the lifting tray 300, and a lower fixed part 420 and a lower movable part 421 connected to the stand body 200, wherein the upper fixed part 410 and the lower movable part 421, and the upper movable part 411 and the lower fixed part 420 are respectively hinged by a scissor arm 430 and two scissor arms on the same side are mutually crossed.
The two sides of the support body 200 and the lifting tray 300 are respectively provided with a linear guide rail 440, the lower movable part 421 and the upper movable part 411 are respectively correspondingly and slidably assembled on the linear guide rails 440, specifically, the front and rear side supports of the support body 200 are provided with lower linear guide rails, the lower linear guide rails are fixed in a manner of being deviated to the left side or the right side, the other left side or the right side is used for arranging a lower fixed part 410, and the lower movable part 411 is slidably assembled on the lower linear guide rails; the bottom of the front and rear side brackets of the lifting tray 300 is provided with an upper linear guide rail, the upper linear guide rail is aligned with the lower linear guide rail and is fixed at the left side or the right side, the other left side or the right side is aligned with the lower fixing part 410 and is provided with an upper fixing part 420, the upper movable part 421 is slidably assembled on the upper linear guide rail, and the two end parts of the linear guide rail are provided with buffer blocks for protecting.
A pushing shaft 450 is arranged between the lower movable parts 411 at the front and rear sides, and the pushing shaft 450 is fixedly connected with and driven by the sliding block 510 of the power component. The upper fixing parts, the lower fixing parts and the upper movable parts on the front side and the rear side are connected by connecting shafts, so that the fixing parts and the movable parts on the two sides can synchronously lift and/or translate. The cross parts of the two shearing fork arms at the two sides are provided with shearing fork shaft links, so that the synchronism of the shearing fork arms at the front side and the rear side is ensured, and the lifting stability of the jacking mechanism is further improved.
The power unit 500 includes a servo motor 520, a ball screw 530 disposed at an output end of the servo motor 520, and a slider 510 mounted on the ball screw 530, wherein the ball screw 530 is driven to rotate by the servo motor 520 to make the slider 510 reciprocate on the ball screw 530, and the slider 510 is in transmission connection with a pushing shaft 450 of the lifting unit 400 to make the movable portion approach or separate from the fixed portion.
The bracket body 200 is further provided with a fixed plate 210 and a fixed beam 220 which are lapped on two sides of the bracket body 200, the servo motor 520 is arranged on the fixed plate 210, one end of the ball screw 530 is in transmission connection with the output end of the servo motor 520, the other end of the ball screw 530 is lapped on the fixed beam 220 through a bearing seat 531, and the sliding block 510 is fixedly connected and transmitted with a pushing shaft 450 between the lower movable part 411 of the jacking component 400.
The two sides of the stand body 200 are also provided with vertical supports 230, the height of the vertical supports 230 is consistent with the height of the lifting part in the lowest state, and when the lifting part descends to the lowest state, the tops of the vertical supports are used for bearing the two sides of the lifting tray.
In this embodiment, the power component outputs power to drive the ball screw 530 to rotate, so that the sliding block 510 disposed on the ball screw 530 converts rotational motion into linear motion through threads, and makes linear motion on the ball screw 530 and drives the pushing shaft 450 to move, the lower movable parts 411 on two sides of the pushing shaft 450 move on the linear guide rail, and when the lower movable parts approach the lower fixed parts, the two scissor arms on the same side rotate towards the upright state by the scissor shaft, thereby the upper fixed part and the upper movable part perform upward jacking motion to realize the lifting of the lifting tray; conversely, when the lower movable part is far away from the lower fixed part, the lifting tray is lowered.
According to the embodiment, the servo motor output of the power component is controlled, the tool container is adjusted to the required accurate height for clamping by the automatic equipment, so that the automatic equipment can accurately clamp materials, the fault tolerance of clamping by the automatic equipment is improved, and the requirements of different tool containers on accurate positioning are met.
On the other hand, the present embodiment has another technical scheme: the utility model provides a be used for multilayer frock container self-adaptation positioning method, detection module 600 detects each frock container every layer height through sensor 610, transmits real-time position to control module, and control module mainly carries out frock container height correction through the sensor signal of gathering, specifically includes the following steps:
starting detection from one layer of the multi-layer tool container 100 by using the detection module 600, and marking a material position after the sensor 610 receives signals, wherein each layer of the multi-layer tool container 100 is correspondingly provided with a sensor 610 to determine the standard position of each layer, and the sensor types in the embodiment can be a laser sensor, a photoelectric sensor and a distance sensor, and specifically are selected according to the required detection precision, detection distance and cost;
the lifting part 400 is driven by the power part 500, so that the multi-layer tool container 100 firstly ascends for half the height of the layer (the position sensor at the half of the height of the ascending layer has no signal), then starts descending movement, and stops when the sensor receives the signal, and the position is the material clamping position of the layer. Specifically, signal feedback of the detection module is received, and an input signal of the servo motor is obtained through calculation of the control module, wherein the input signal comprises a rotating speed signal and a rotating angle signal;
the servo motor of the power component is started according to the input signal and is transmitted to the ball screw through the coupler, so that the sliding block on the ball screw moves in a translational mode, and the pushing shaft and the lower movable part are driven to move on the linear guide rail;
the movement of the movable part enables the scissor arms hinged to the fixed part to swing, so that the multilayer tool container fixed on the jacking component is driven to move up and down to a set height, and accurate positioning is completed so that the feeding and discharging automatic equipment can perform the next action.
According to the embodiment, the position of the tool container is detected through the detection module and the sensors distributed at different positions, the lifting function is realized through the self-adaptive positioning mechanism by using the power part and the jacking part, the self-adaptive adjustment of the position of the tool container is ensured by using the real-time information feedback of the sensors, and the accurate positioning of the tool container is finally realized. The problem that the tool container is inconsistent in layer height, so that the corresponding accurate positioning height does not meet the standardized unified requirement is effectively solved, the problem that the tool container is deviated in necessary positioning parameters due to other factors (such as tire abrasion) is solved, and the self-adaptive accurate positioning of the tool container is realized by adopting a low-cost sensing control and mechanical jacking component.
On the other hand, the present embodiment also provides another technical solution: the production equipment comprises the self-adaptive positioning mechanism for the multilayer tool container.
The foregoing disclosure is merely illustrative of one or more of the preferred embodiments of the present utility model and is not intended to limit the scope of the utility model in any way, as it is intended to cover all modifications, variations, uses, or equivalents of the utility model that fall within the spirit and scope of the utility model.
Claims (8)
1. The utility model provides a be used for multilayer frock container self-adaptation positioning mechanism, its characterized in that, is including setting up a support body and the overlap joint in multilayer frock container bottom be in the support body and with frock container bottom fixed connection's lift tray, be provided with jacking part and power component on the support body, power component has a power driven slider, the slider is connected with a movable part transmission of jacking part, the movable part is promoted by the slider and makes jacking part promote the lift tray and go up and down so that multilayer frock container adjustment location.
2. The self-adaptive positioning mechanism for a multi-layer tooling container according to claim 1, wherein: the jacking component is provided with an upper fixing part and an upper movable part which are connected to the lifting tray, and a lower fixing part and a lower movable part which are connected to the bracket body, wherein the upper fixing part and the lower movable part, the upper movable part and the lower fixing part are respectively hinged through a scissor arm, and two scissor arms on the same side are mutually crossed.
3. The self-adaptive positioning mechanism for a multi-layer tooling container according to claim 2, wherein: the lifting tray is characterized in that linear guide rails are respectively arranged on two sides of the support body and the lifting tray, the lower movable part and the upper movable part are correspondingly and slidingly assembled on the linear guide rails respectively, a pushing shaft is arranged between the lower movable parts and connected with the sliding blocks of the power parts, and the pushing shaft is fixedly connected with and transmits the sliding blocks of the power parts.
4. A self-adaptive positioning mechanism for a multi-layered tooling container according to claim 3, wherein: buffer blocks are arranged at two end parts of the linear guide rail.
5. The self-adaptive positioning mechanism for a multi-layer tooling container according to claim 1, wherein: the power component comprises a servo motor, a ball screw arranged at the output end of the servo motor and a sliding block assembled on the ball screw, the ball screw is driven to rotate by the servo motor so that the sliding block does linear reciprocating motion on the ball screw, and the sliding block is in transmission connection with a pushing shaft of the jacking component so that the movable part is close to or far away from the fixed part.
6. The adaptive positioning mechanism for a multi-layer tooling container according to claim 5, wherein: the support body still is equipped with fixed plate and fixed beam of overlap joint in support body both sides, servo motor sets up on the fixed plate, ball screw one end is connected with servo motor's output transmission, and the other end passes through the bearing frame overlap joint on the fixed beam, promote the fixed connection of the axle and transmission between slider and the lower movable part of jacking part.
7. The self-adaptive positioning mechanism for a multi-layer tooling container according to claim 1, wherein: and the two sides of the bracket body are also provided with vertical brackets, and the heights of the vertical brackets are consistent with those of the jacking component in the lowest state.
8. A production facility, characterized by: comprising an adaptive positioning mechanism for a multi-layered tooling container according to any one of claims 1-7.
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CN202222567833.9U CN219363148U (en) | 2022-09-27 | 2022-09-27 | Be used for multilayer frock container self-adaptation positioning mechanism and production facility |
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CN202222567833.9U CN219363148U (en) | 2022-09-27 | 2022-09-27 | Be used for multilayer frock container self-adaptation positioning mechanism and production facility |
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