CN219357456U - Automatic shaping equipment for front shell of mobile phone - Google Patents

Automatic shaping equipment for front shell of mobile phone Download PDF

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Publication number
CN219357456U
CN219357456U CN202320703721.3U CN202320703721U CN219357456U CN 219357456 U CN219357456 U CN 219357456U CN 202320703721 U CN202320703721 U CN 202320703721U CN 219357456 U CN219357456 U CN 219357456U
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China
Prior art keywords
mobile phone
tray
feeding
shaping
front shell
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CN202320703721.3U
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Chinese (zh)
Inventor
茹海波
吴仁聪
雷焱锋
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Dongguan Chitwing Technology Co Ltd
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Dongguan Chitwing Technology Co Ltd
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Priority to CN202320703721.3U priority Critical patent/CN219357456U/en
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Abstract

The application discloses automatic shaping equipment of shell before cell-phone, wherein, this automatic shaping equipment of shell before cell-phone includes automatic feeding machine, conveyer belt mechanism, automatic shaper, tilting mechanism and LCD plane and outer plane detection machine, conveyer belt mechanism locates automatic feeding machine one side, automatic shaper and LCD plane and outer plane detection machine all locate on the conveyer belt mechanism, tilting mechanism is located automatic shaper with between LCD plane and the outer plane detection machine. The utility model has the advantages of this structural layout is compact, can reduce equipment occupation space, can realize that the shell plastic is automatic before the cell-phone, improves production efficiency, reaches the effect of quick plastic detection, can reduce artifical intensity of labour, reduces the cost of labor, reduction in production cost.

Description

Automatic shaping equipment for front shell of mobile phone
Technical Field
The application relates to the technical field of mobile phone manufacturing, in particular to an automatic shaping device for a front shell of a mobile phone.
Background
At present, a mobile phone front shell is generally formed by injection molding of an aluminum-magnesium alloy material mobile phone middle frame in an injection molding machine and plastic, wherein the temperature of the plastic in a mold of the injection molding machine is high, the plastic can have internal stress in the injection molding extrusion process, the plastic can shrink after cooling, and further the mobile phone front shell is twisted and bent to deform, and the twisted or bent mobile phone front shell can cause a phenomenon of moire or screen pattern on a mobile phone screen, so that shaping and detection treatment are needed before the mobile phone front shell is assembled on the screen.
Currently, in the prior art, a semi-automatic production mode is adopted for shaping a front shell of a mobile phone, for example: firstly, the front mobile phone shell is manually taken and put in from the side edge of the shaping jig, the front mobile phone shell is abutted against the shaping jig, then the push-down switch is started to shape the front mobile phone shell, the shaping lasts for 3s, and then the shaped front mobile phone shell is taken out by hand and placed in the plastic sucking box.
LCD plane detection after shaping of the front shell of the mobile phone adopts a semi-automatic production mode: firstly, the front mobile phone shell is manually taken and placed on a flatness platform, and then the outer plane of the front mobile phone shell is detected by a plug gauge. If the front shell of the mobile phone is placed on the LCD frame detection jig for full detection, the red light does not alarm to indicate OK, and the red light is lightened to indicate disqualification. In addition, a magnifying glass is required to detect the mic hole, and if the hole blockage occurs, the micro hole is failed.
Therefore, in the prior art, manual semi-automatic production with shaping and detection is needed, a plurality of stations are needed, one shaping production line at least needs 9-11 people, more transfer stations are needed in the transfer process, more production equipment is needed, the occupied space is large, the production efficiency is low, the shaping and detection results are needed to depend on the skill of workers, the shaping and detection quality is sometimes not guaranteed, and therefore the shaping and detection production cost of the front shell of the mobile phone is high.
There is thus a need for improvements and improvements in the art.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, an object of the present application is to provide an automated shaping device for a front case of a mobile phone.
In order to achieve the above purpose, the present application adopts the following technical scheme:
the application provides an automatic shaping equipment of cell-phone front shroud, wherein, include: automatic feeding machine, conveyer belt mechanism, automatic plastic machine, tilting mechanism and LCD plane and outer plane detection machine, conveyer belt mechanism locates automatic feeding machine one side, automatic plastic machine with LCD plane and outer plane detection machine all locate on the conveyer belt mechanism, tilting mechanism is located automatic plastic machine with between LCD plane and the outer plane detection machine, wherein, automatic feeding machine is used for carrying out the material loading to the cell-phone front shroud, conveyer belt mechanism is used for carrying the cell-phone front shroud, automatic plastic machine is used for right the shaping is carried out to the cell-phone front shroud on the conveyer belt mechanism, tilting mechanism overturns to the cell-phone front shroud after the shaping, later LCD plane and outer plane detection machine carry out LCD plane degree and outer plane degree's detection to the cell-phone front shroud.
In one embodiment, the automatic feeding machine comprises a feeding frame, a tray feeding assembly, a tray recycling assembly, a feeding manipulator, a recycling manipulator and a plastic tray,
the mobile phone feeding device comprises a feeding rack, a feeding mechanism and a recycling mechanism, wherein the feeding mechanism is arranged on the feeding rack, the feeding mechanism is respectively provided with a tray feeding assembly, the feeding mechanism is provided with a feeding manipulator and a recycling manipulator, the tray feeding assembly and the tray recycling assembly are both connected with a plastic tray, the plastic tray is used for storing a mobile phone front shell, the tray feeding assembly is used for storing and driving the plastic tray, the feeding assembly is used for transferring the mobile phone front shell onto a conveying belt mechanism through the feeding manipulator so as to complete the step of feeding the mobile phone front shell, and the tray feeding assembly is used for transferring an empty plastic tray into the tray recycling assembly so as to complete the empty plastic tray recycling and the next mobile phone front shell feeding preparation in the plastic tray.
In one embodiment, the automatic shaper comprises: the device comprises a first adsorption component, a lower shaping tool, an upper shaping tool and a shaping bracket, wherein the first adsorption component, the lower shaping tool and the upper shaping tool are respectively arranged on the shaping bracket;
The first adsorption component is used for transferring the mobile phone front shell on the conveying belt mechanism to the lower shaping tool, the lower shaping tool is used for supporting the mobile phone front shell and transferring the mobile phone front shell to the lower part of the upper shaping tool, then the upper shaping tool is used for pressing the mobile phone front shell downwards to finish shaping of the mobile phone front shell, and then the upper shaping tool is used for transferring the shaped mobile phone front shell to the conveying belt mechanism.
In one embodiment, the flipping mechanism comprises: the mobile phone comprises a turnover support with a first accommodating cavity, a turnover sensing module and a turnover motor, wherein the turnover sensing module is arranged on the turnover support and used for detecting a mobile phone front shell in the first accommodating cavity, the turnover motor is in transmission connection with the turnover support, and the turnover support is turned through driving of the turnover motor.
Compared with the prior art, the mobile phone front shell shaping device has the advantages that the structural layout is compact, the occupied space of equipment can be reduced, the mobile phone front shell shaping automation can be realized, the production efficiency is improved, the effect of rapid shaping detection is achieved, the labor intensity can be reduced, the labor cost is reduced, and the production cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of an automated shaping device for a front case of a mobile phone.
Fig. 2 is a schematic structural diagram of an automatic feeding machine according to a certain view angle.
Fig. 3 is a schematic structural view of another view angle of the automatic feeding machine provided by the application.
Fig. 4 is a schematic structural view of a specific embodiment of the first conveyor belt mechanism provided in the present application.
Fig. 5 is a schematic structural view of a specific embodiment of the second conveyor belt mechanism provided in the present application.
Fig. 6 is a schematic diagram of an assembled structure of a specific embodiment of a movable tunnel assembly provided herein.
Fig. 7 is a schematic structural view of a specific embodiment of the movable tunnel assembly provided in the present application.
Fig. 8 is a schematic diagram of an assembled configuration of a specific embodiment of a conveyor belt mechanism provided herein.
Fig. 9 is a schematic structural view of a specific embodiment of an automatic shaper provided in the present application.
Fig. 10 is a schematic side view of an embodiment of an automatic shaper provided herein.
Fig. 11 is a schematic structural view of a specific embodiment of the first adsorption member provided in the present application.
Fig. 12 is a schematic diagram of an assembly structure of a specific embodiment of a lower shaping tool provided in the present application.
Fig. 13 is a schematic structural diagram of a specific embodiment of a lower tooling pallet provided in the present application.
Fig. 14 is a schematic structural view of a specific embodiment of the orthopedic support component provided herein.
Fig. 15 is a schematic structural view of a specific embodiment of the first limit bumper support provided in the present application.
Fig. 16 is a schematic structural view of a specific embodiment of a travel limit bumper provided herein.
Fig. 17 is a schematic structural diagram of a specific embodiment of an upper shaping tool provided in the present application.
Fig. 18 is a schematic diagram of an assembled structure of a specific embodiment of the turnover mechanism provided in the present application.
Fig. 19 is an exploded view of a specific embodiment of the tilting mechanism provided herein.
Fig. 20 is a schematic structural diagram of an embodiment of the LCD plane and external plane inspection machine provided in the present application.
Fig. 21 is a schematic structural view of a specific embodiment of the second adsorption member provided herein.
Fig. 22 is a schematic diagram of an assembly structure of a specific embodiment of the first motion detection platform provided in the present application.
Fig. 23 is a schematic structural diagram of a specific embodiment of the first movement detection platform provided in the present application.
Fig. 24 is a schematic structural view of a specific embodiment of the second X-axis moving member provided in the present application.
Fig. 25 is a schematic structural diagram of a specific embodiment of a defective product separator provided in the present application.
Fig. 26 is a schematic structural diagram of a specific embodiment of a through-hole inspection machine provided in the present application.
Fig. 27 is a schematic structural diagram of a specific embodiment of the second motion detection platform provided in the present application.
Fig. 28 is a schematic diagram of an assembly structure of a specific embodiment of the second motion detection platform provided in the present application.
Fig. 29 is a schematic view showing an assembled structure of a specific embodiment of the third X-axis moving member provided in the present application.
Fig. 30 is a usage state diagram of a specific embodiment of the second mobile detection platform provided in the present application.
Summarizing the reference numerals:
100. an automatic feeding machine; 200. an automatic shaper; 300. a turnover mechanism; 400. LCD plane and outer plane detector; 500. a conveyor belt mechanism; 600. a through hole detector; 700. defective product separating pieces; 800. a front case of the mobile phone;
110. a feeding frame; 120. a tray feeding assembly; 130. a tray recycling assembly; 140. a feeding manipulator; 150. a recycling manipulator; 160. a plastic tray;
121. a tray feeding base; 122. a tray feeding slide rail; 123. a tray feeding motor; 124. a tray feeding conveyor belt;
131. a tray recycling base; 132. a tray recycling slide rail; 133. a tray recycling motor; 134. a tray recycling conveyor belt;
210. shaping a bracket; 220. a first adsorption member; 230. a lower shaping tool; 240. a shaping tool is arranged; 250. a travel limit buffer;
211. Shaping the bottom plate; 212. a first loading bin; 213. a first discharging bin; 214. a pressure display gauge; 215. a flatness display screen; 216. an alarm LED lamp;
221. adsorbing and fixing the bracket; 222. an adsorption driving member; 223. an adsorption guide; 224. a suction nozzle fixing bracket; 225. the suction nozzle is provided with a strip-shaped plate; 2251. a strip-shaped opening; 226. a suction nozzle assembly; 2261. a suction nozzle fixing nut;
231. a lower tooling pallet; 232. a first X-axis moving member; 233. a plastic support member; 234. a first limit buffer support; 235. a first fixing member; 236. a first slide assembly;
2311. a first matrix of fixing bolt holes; 2312. a first limit mounting hole; 2313. a first fixed mounting hole; 2323. a first X-axis driving part; 2331. a support rod body; 2332. a first elastic cap body; 2333. a first fixing nut; 2341. a first limit adjusting screw; 2342. the first limiting fixing seat; 2343. the first limiting buffer elastic cap body; 2344. a first limit adjustment nut;
241. a tooling tray is arranged; 242. a first Y-axis moving member; 243. a pressing member; 244. the second limiting buffer support piece; 245. shaping and blanking adsorption components; 246. a stepping motor;
2431. A pressing rod body; 2432. a second elastic cap body; 2433. a second fixing nut; 2441. the second limit adjusting screw rod; 2442. the second limiting fixed base; 2443. the second limiting buffer elastic cap body; 2444. the second limit adjusting nut;
251. a hydraulic damper; 252. a damper fixing bracket; 253. damping elastic cap body;
2361. a first slide rail; 2362. a first slider;
310. overturning the bracket; 320. a turnover motor;
311. turning over the bottom plate; 312. turning over the cover plate; 313. a left bearing; 314. a right bearing; 315. a left rotary shaft; 316. a right side rotating shaft;
410. a plane detection bracket; 420. a second adsorption member; 430. a planar movement detection platform; 440. a laser three-dimensional profile measuring instrument; 450. a third adsorption member;
431. a second slide assembly; 432. a first detection chassis; 433. a first detection positioning jig; 434. a second X-axis moving member;
4311. a second slide rail; 4312. a second slider;
4331. a first tray body; 4332. a first tray stopper; 4333. a first tray adsorption member;
4341. a first detection drive motor; 4342. a first synchronous pulley; 4343. a first synchronization belt; 4344. a first drive connection; 4345. a first tank chain; 4346. a first tray connector;
500a, a first conveyor belt mechanism; 500b, a second conveyor belt mechanism; 510. a conveying support; 520. a conveyor belt; 530. a guide channel assembly; 540. a movable tunnel assembly; 550. a qualified conveying channel; 560. a reject delivery lane;
531. a channel beam; 532. a guide channel clamping plate;
541. a channel driving member; 542. a channel connecting plate; 543. a channel movable plate; 544. a channel fixing plate; 545. a channel elastic member;
610. a fourth adsorption member; 620. a second mobile detection platform; 630. a through-hole camera; 640. a through-hole infrared sensor; 650. a fifth adsorption member; 660. a through hole detection bracket;
621. a third slide assembly; 622. a second detection chassis; 623. a second detecting and positioning jig; 624. a third X-axis moving member;
6211. a third slide rail; 6212. a third slider;
6231. a second tray body; 6232. an LED cover plate; 6233. a second tray stopper; 6234. a cover plate limiting piece; 6235. an LED light emitting area; 6241. a second driving motor; 6242. a second synchronous pulley; 6243. a second timing belt; 6244. a second drive connection; 6245. a second tank chain; 6246. a second tray connector; 631. a through-hole camera shooting area;
700a, a first defective product separating piece; 700b, a second defective product separating piece; 700c, a third defective product separating piece;
710. separating the bracket; 720. a stamping unit; 730. a Z-axis moving member; 740. and a Y-axis moving member.
Detailed Description
The application provides an automatic shaping equipment of cell-phone front housing, in order to make purpose, technical scheme and the effect of this application more clear, the application is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
Referring to fig. 1, the present application provides an automatic shaping device for a front mobile phone shell, in this embodiment, the automatic shaping device for a front mobile phone shell includes an automatic feeding machine 100, a belt conveying mechanism 500, an automatic shaping machine 200, a turning mechanism 300, and an LCD plane and outer plane detecting machine 400, the belt conveying mechanism 500 is disposed on one side of the automatic feeding machine 100, the automatic shaping machine 200 and the LCD plane and outer plane detecting machine 400 are both disposed on the belt conveying mechanism 500, the turning mechanism 300 is disposed between the automatic shaping machine 200 and the LCD plane and outer plane detecting machine 400, wherein the automatic feeding machine 100 is used for feeding the front mobile phone shell 800, the belt conveying mechanism 500 is used for conveying the front mobile phone shell 800, the automatic shaping machine 200 is used for shaping the front mobile phone shell 800 on the belt conveying mechanism 500, the turning mechanism 300 turns over the front mobile phone shell 800 after the shaping, and the LCD plane and outer plane detecting machine 400 detects the LCD plane and outer plane of the front mobile phone shell 800.
As shown in fig. 2, the automatic feeding machine 100 includes: the feeding device comprises a feeding rack 110, a tray feeding assembly 120, a tray recycling assembly 130, a feeding manipulator 140 and a recycling manipulator 150, wherein the tray feeding assembly 120, the tray recycling assembly 130, the feeding manipulator 140 and the recycling manipulator 150 are respectively arranged on the feeding rack 110, the tray feeding assembly 120 is used for storing and driving a plastic tray 160, a plurality of mobile phone front shells 800 are loaded in the plastic tray 160, the tray feeding assembly 120 transfers the mobile phone front shells 800 onto a conveying belt mechanism 500 through the feeding manipulator 140 and is used for completing the step of feeding the mobile phone front shells 800, and the tray feeding assembly 120 transfers an empty plastic tray 160 into the tray recycling assembly 130 through the recycling manipulator 150 and is used for completing the recycling of the empty plastic tray 160 and the preparation of the mobile phone front shells 800 in the next plastic tray 160.
The tray feeding assembly 120 comprises a tray feeding base 121, a group of tray feeding sliding rails 122, a tray feeding motor 123 and a tray feeding conveying belt 124, wherein the tray feeding base 121 is respectively connected with the group of tray feeding sliding rails 122 and the tray feeding conveying belt 124, the tray feeding conveying belt 124 is in transmission connection with the tray feeding motor 123, and the tray feeding base 121 is driven to move up and down through the tray feeding motor 123 so as to realize the lifting movement of the plastic tray 160 on the tray feeding assembly 120.
As shown in fig. 3, the tray recycling assembly 130 includes a tray recycling base 131, a set of tray recycling slide rails 132, a tray recycling motor 133, and a tray recycling conveyor 134, the tray recycling base 131 is respectively connected with the set of tray recycling slide rails 132 and the tray recycling conveyor 134, the tray recycling conveyor 134 is in driving connection with the tray recycling motor 133, and the tray recycling base 131 is driven to perform lifting movement by the tray recycling motor 133, so as to implement lifting movement of the plastic tray 160 on the tray recycling assembly 130. The automatic feeding machine 100 realizes the automatic feeding of the mobile phone front shell 800 and the automatic recycling of the empty plastic tray 160 through the tray feeding assembly 120, the tray recycling assembly 130, the feeding manipulator 140 and the recycling manipulator 150, improves the working efficiency and reduces the production cost.
As shown in fig. 4, the conveyor belt mechanism 500 includes: the mobile phone front shell 800 is driven to move by the conveying belt 520, and the mobile phone front shell 800 is driven to move by the conveying driving motor.
Specifically, the conveying channel assembly includes a guiding channel assembly 530, the guiding channel assembly 530 includes a channel beam 531, a set of guiding channel clamping plates 532, the channel beam 531 is disposed on the conveying support 510, the set of guiding channel clamping plates 532 is disposed on the channel beam 531, and the set of guiding channel clamping plates 532 is suspended above the conveying belt 520 by the channel beam 531, for forming a conveying channel of the front mobile phone shell 800 on the conveying belt 520. The guide channel clamping plates 532 may be arranged in parallel or Y-shaped, and referring to fig. 5, the guide channel clamping plates 532 are arranged in Y-shaped, and the width of the inlet position of the guide channel assembly 530 is greater than the width of the outlet position, so that the front casing 800 of the mobile phone enters the conveying channel of the front casing 800 of the mobile phone.
As shown in fig. 5, a good product conveying channel and a defective product conveying channel may be disposed at an outlet position of the conveying belt mechanism 500, the good product conveying channel is used for conveying the mobile phone front shell 800 that is qualified for detection, the defective product conveying channel is used for conveying the mobile phone front shell 800 that is unqualified for detection, and an illumination lamp bracket and an LED illumination lamp may be disposed above the good product conveying channel and the defective product conveying channel, for further observing and detecting the mobile phone front shell 800 on the conveying belt 520.
Referring to fig. 5 and fig. 6, the conveying channel assembly includes a guide channel assembly 530 and a movable channel assembly 540, where the guide channel assembly 530 and the movable channel assembly 540 are all suspended on the conveying belt 520, and the movable channel assembly 540 is located at an outlet side of the guide channel assembly 530, that is, the front mobile phone shell 800 first enters the guide channel assembly 530 and then enters the movable channel assembly 540, and the movable channel assembly 540 is used for further accurately correcting the position of the front mobile phone shell 800, so as to prevent the front mobile phone shell 800 from being offset or skewed on the conveying belt 520, thus being beneficial to the adsorption component to absorb the front mobile phone shell 800, and achieving good shaping and detection effects, for example, the movable channel assembly 540 can be located at a feeding position of the automatic shaping machine 200, and meanwhile, the movable channel assembly 540 can also be located at a feeding position of the LCD plane and outer plane detector 400.
As shown in fig. 7, the active channel assembly 540 includes: the mobile phone comprises a channel driving piece 541, a channel connecting plate 542, a channel movable plate 543, a channel fixed plate 544 and a channel elastic piece 545, wherein the channel elastic piece 545 is arranged on the inner sides of the channel movable plate 543 and the channel fixed plate 544, the channel fixed plate 544 is located on the opposite side of the channel movable plate 543, the movable channel clamping plate is connected with the channel connecting plate 542, the channel connecting plate 542 is connected with the channel driving piece 541, the channel movable plate 543 is driven by the channel driving piece 541 to move towards or away from one side of the channel fixed plate 544 so as to realize clamping and loosening actions of the channel clamping plate, and the channel elastic piece 545 is used for playing a buffering role in the clamping process of the mobile phone front shell 800.
As shown in fig. 8, a movable tunnel assembly 540 may be provided at the position of the first upper bin 212 of the automatic shaper 200 to suck the front mobile phone case 800 by an adsorption unit, which is advantageous for the front mobile phone case 800 to be placed at a precise position on the automatic shaper 200 by the adsorption unit.
In conjunction with the illustration of fig. 8, the movable channel assembly 540 may be disposed at a position of the second loading bin of the LCD plane and outer plane detector 400, so as to absorb the front casing 800 of the mobile phone by the absorption member, which is advantageous for the front casing 800 of the mobile phone to be placed at an accurate position on the LCD plane and outer plane detector 400 by the absorption member.
As shown in fig. 9, the automatic shaper 200 includes: the first adsorption component 220, the lower shaping tool 230, the upper shaping tool 240 and the shaping bracket 210 are respectively arranged on the shaping bracket 210, and the first adsorption component 220, the lower shaping tool 230 and the upper shaping tool 240 are respectively arranged on the shaping bracket 210. The first adsorption component 220 is used for transferring the front mobile phone shell 800 on the conveyor mechanism 500 onto the lower shaping tool 230, the lower shaping tool 230 is used for supporting the front mobile phone shell 800 and transferring the front mobile phone shell 800 below the upper shaping tool 240, then pressing the front mobile phone shell 800 downwards through the upper shaping tool 240 to finish shaping the front mobile phone shell 800, and then the upper shaping tool 240 transfers the shaped front mobile phone shell 800 onto the conveyor mechanism 500.
Specifically, the shaping support 210 is provided with a shaping bottom plate 211, a pressure display meter 214, a flatness display screen 215 and an alarm LED lamp 216, wherein a first upper bin 212, a first lower bin 213 and a first blocking member are respectively arranged on the shaping bottom plate 211 along the conveying direction of the conveying belt mechanism 500, the first upper bin 212 is located below the first adsorption component 220, the first lower bin 213 is located below the upper shaping tool 240, the first blocking member is located at one side of the first upper bin 212 and is used for blocking the mobile phone front shell 800 in the first upper bin 212, the first upper bin 212 is used for adsorbing the mobile phone front shell 800 onto the lower shaping tool 230 by the first adsorption component 220, the first lower bin 213 is used for adsorbing the mobile phone front shell 800 onto the conveying belt mechanism 500 by the upper shaping tool 240, and the alarm LED lamp 216 is used for giving an alarm for shaping faults.
As shown in fig. 10, two sets of lower shaping tools 230 and upper shaping tools 240 may be disposed on the shaping support 210 side by side, and since the upper shaping tools 240 need to press the front mobile phone shell 800 downward for a period of time, the working efficiency of the automatic feeder 100 and the shaping working efficiency of the automatic shaper 200 may be improved by alternately conveying the front mobile phone shell 800 to the two sets of lower shaping tools 230 and the upper shaping tools 240 by the automatic feeder 100.
As shown in fig. 11, the first adsorption member 220 includes: the suction fixing support 221, the suction driving piece 222, the suction guiding piece 223, the suction fixing support 224, the suction mounting strip-shaped plate 225 and the suction nozzle component 226, wherein the suction fixing support 221 is fixed on the shaping support 210, the suction driving piece 222 is arranged on the suction fixing support 221, the suction driving piece 222 is connected with the suction fixing support 224, namely, the suction fixing support 224 is driven by the suction driving piece 222 to move up and down, the suction fixing support 224 is connected with the suction guiding piece 223, the suction guiding piece 223 can facilitate the suction fixing support 224 to move directionally under the driving of the suction driving piece 222, the suction fixing support 224 has a guiding function, a plurality of suction mounting strip-shaped plates 225 are arranged on the suction fixing support 224, such as the suction mounting strip-shaped plate 225 is arranged on the suction fixing support 224, the suction nozzle component 226 is fixed on the suction mounting strip-shaped plate 225 through the suction fixing nut 2261, and the suction mounting strip-shaped plate 225 is provided with an opening 2251 fixedly connected with the suction nozzle component 226 for conveniently adjusting the specific position of the suction nozzle component 226. The suction nozzle assembly 226 is connected to a conduit, which is not shown in the drawing.
As shown in fig. 12, the lower shaping tool 230 includes a lower tool tray 231, a plurality of shaping support members 233, a first X-axis moving member 232, a first limiting buffer support 234, a first fixing member 235, and a first sliding assembly 236, a first matrix fixing hole 2311, a first limiting mounting hole 2312, and a first fixing mounting hole 2313 (shown in fig. 13) are provided on the lower tool tray 231, the lower tool tray 231 mounts the shaping support member 233 through the first matrix fixing hole 2311, the first limiting mounting hole 2312 is used for mounting the first limiting buffer support 234, and the first fixing mounting hole 2313 is used for mounting the first fixing member 235, for example, the lower tool tray 231 supports the front case 800 of the mobile phone through the shaping support member 233, and the first limiting buffer support 234 and the first fixing member 235 are provided on the lower tool tray 231, respectively. The lower tooling pallet 231 is connected with the first sliding component 236, the first sliding component 236 is connected with the first X-axis moving component 232, the lower tooling pallet 231 is driven to move along the conveying belt mechanism 500 by the first X-axis moving component 232, so that the mobile phone front shell 800 on the lower tooling pallet 231 can move between the first upper bin 212 and the first lower bin 213, the first fixing component 235 is located on the periphery of the shaping supporting component 233, the first fixing component 235 is used for being abutted to the mobile phone front shell 800 so as to fix the mobile phone front shell 800 on the lower tooling pallet 231, and the first limiting buffer supporting component 234 is used for being abutted to the upper shaping tool 240 so as to limit the maximum stroke of the downward movement of the upper shaping tool 240.
As shown in fig. 14, the shaping support member 233 may be movably adjustable, for example, the shaping support member 233 includes a support rod body 2331, a first elastic cap body 2332 and a first fixing nut 2333, one end of the support rod body 2331 is in threaded connection with the first matrix fixing hole, and the support rod body 2331 is fixed on the lower tool tray 231 through the first fixing nut 2333, the other end of the support rod body 2331 is embedded in the first elastic cap body 2332, and the support rod body 2331 supports the front mobile phone case 800 through the first elastic cap body 2332. The first elastic cap 2332 is used for abutting with the front mobile phone shell 800 to play a role in buffering, and the supporting rod body is in threaded connection with the lower tool tray 231 and is used for adjusting the length of the shaping supporting component 233.
As shown in fig. 12, the first X-axis moving part 232 includes: the first X-axis driving component 2323, a group of first sliding rails 2361 and a first sliding block 2362, the first sliding block 2362 is sleeved on the first sliding rail 2361, the first X-axis driving component 2323 and the first sliding block 2362 are both connected with the lower tooling tray 231, and the lower tooling tray 231 is driven by the first X-axis driving component 2323 to move along the first sliding rail 2361 so as to drive the mobile phone front shell 800 to move from one side of the first upper bin 212 and one side of the first lower bin 213.
As shown in fig. 12, the lower shaping tool 230 may further include a stroke limit buffer member, where the stroke limit buffer member 250 is used to limit the left-right movement stroke of the lower shaping tool 230, and if the stroke limit buffer member 250 is disposed at both ends of the movement direction of the lower shaping tool 230, the maximum stroke that can limit the movement of the lower shaping tool 230 is set, and the movement speed of the lower shaping tool 230 can be slowed down.
As shown in fig. 16, the stroke limiting buffer 250 includes a hydraulic damper 251, a damper fixing bracket 252, and a damping elastic cap 253, the hydraulic damper 251 is mounted on the shaping base plate 211 through the damper fixing bracket 252, and the hydraulic damper 251 is provided with the damping elastic cap 253 toward one side of the lower shaping tool 230, the hydraulic damper 251 can limit the maximum stroke of the lower shaping tool 230, can slow down the moving speed of the lower shaping tool 230, and the damping elastic cap 253 can slow down the impact of the lower shaping tool 230 to the hydraulic damper 251, thereby playing a role of buffering.
As shown in fig. 17, the upper shaping tool 240 includes an upper tool tray 241, a plurality of pressing members 243, a first Y-axis moving member 242, a shaping and blanking adsorbing member 245, and a second limit buffer support 244, the upper tool tray 241 is provided with a second matrix fixing hole, the upper tool tray 241 is provided with the pressing members 243 through the second matrix fixing hole, the upper tool tray 241 presses and shapes the front mobile phone shell 800 through the pressing members 243, wherein the upper tool tray 241 is provided with the first Y-axis moving member 242, the shaping and blanking adsorbing member 245, and the second limit buffer support 244, respectively, the upper tool tray 241 is driven to move up and down through the first Y-axis moving member 242, the upper tool tray 241 transfers the front mobile phone shell 800 from the lower tool tray 231 to the conveyor mechanism 500 through the shaping and blanking adsorbing member 245, so as to complete the output after shaping the front mobile phone shell 800, the upper tool tray 241 is pressed against the first limit buffer support 234 through the second limit buffer support 244, so as to buffer the downward pressing of the upper tool tray 241 and limit the maximum pressing member 243 relative to the support members.
Referring to fig. 14 and 17, the pressing member 243 may be movably adjustable, for example, the pressing member 243 includes a pressing rod 2431, a second elastic cap 2432, and a second fixing nut 2433, one end of the pressing rod 2431 is screwed with the second matrix fixing hole, the pressing rod 2431 is fixed on the upper tool tray 241 by the second fixing nut 2433, the other end of the pressing rod 2431 is embedded in the second elastic cap 2432, and the pressing rod 2431 presses the front mobile phone shell 800 by the second elastic cap 2432.
Further, as shown in fig. 17, the pressing component 243 may be configured in an automatic adjustment manner, for example, the pressing component 243 includes a pressing rod 2431 and a second elastic cap 2432, one end of the pressing rod 2431 passes through the first matrix fixing hole, and the pressing rod 2431 abuts against the stepper motor 246 after passing through the first matrix fixing hole, and the stepper motor 246 drives the pressing rod 2431 to move in the first matrix fixing hole, so as to automatically control the height of the pressing rod 2431 protruding from the upper tooling tray 241.
Referring to fig. 9 and 17, in the downward moving and pressing process of the upper tool tray 241, the first limiting buffer support 234 and the second limiting buffer support 244 are abutted against each other, so that the impact force of the pressing member 243 on the front mobile phone shell 800 can be slowed down, the maximum stroke of the pressing member 243 can be controlled, and the pressing member 243 on the upper tool tray 241 can be prevented from pressing the front mobile phone shell 800.
Specifically, as shown in fig. 15, the first limiting buffer support 234 and the second limiting buffer support 244 may be movably adjustable, for example, the first limiting buffer support 234 includes a first limiting fixing seat 2342, a first limiting adjusting screw 2341, a first limiting adjusting nut 2344, and a first limiting buffer elastic cap 2343, the first limiting fixing seat 2342 is fixedly connected with the lower tool tray 231, the first limiting adjusting screw 2341 is fixedly connected with the first limiting fixing seat 2342 by threads, the first limiting adjusting nut 2344 is sleeved on the first limiting adjusting screw 2341 and is abutted against the first limiting fixing seat 2342, and the first limiting buffer elastic cap 2343 is sleeved on the first limiting adjusting screw 2341 at one end far away from the first limiting adjusting nut 2344.
Referring to fig. 15, the second limiting and buffering support 244 includes a second limiting fixed seat, a second limiting adjusting screw 2441, a second limiting adjusting nut 2444 and a second limiting and buffering elastic cap 2443, the second limiting fixed seat is fixedly connected with the upper tool tray 241, the second limiting adjusting screw 2441 is fixedly connected with the second limiting fixed seat through threads, the second limiting adjusting nut 2444 is sleeved on the second limiting adjusting screw 2441 and is abutted with the second limiting fixed seat, and the second limiting and buffering elastic cap 2443 is sleeved on the second limiting adjusting screw 2441 at one end far away from the second limiting and adjusting nut 2444.
Taking the second limiting buffer support 244 as an example, by unscrewing the second limiting adjusting nut 2444, the height of the second limiting adjusting screw 2441 relative to the second limiting fixing base 2442 can be adjusted, and the height of the second limiting adjusting screw 2441 relative to the upper shaping tool 240 can be realized, so that appropriate adjustment for shaping of different front mobile phone shells 800 can be realized, and a better shaping effect can be obtained. The second limiting fixing base 2442 and the second limiting adjusting screw 2441 may be made of steel or iron, and the second limiting fixing base 2442 may be embedded on the upper shaping tool 240.
Referring to fig. 1 and 18, the conveyor 500 includes a first conveyor 500a and a second conveyor 500b, the second conveyor 500b is disposed on a discharge side of the first conveyor 500a, the first conveyor 500a is provided with the automatic shaper 200, the second conveyor 500b is provided with the LCD plane and outer plane detector 400, and a turnover mechanism 300 is disposed between the first conveyor 500a and the second conveyor 500b, and the turnover mechanism 300 is used for turning the shaped front case 800 of the mobile phone onto the second conveyor 500b for detecting the LCD plane and outer plane of the front case 800 of the mobile phone.
As shown in fig. 18, the tilting mechanism 300 includes: the mobile phone comprises a turnover support 310 with a first accommodating cavity, a turnover sensing module and a turnover motor 320, wherein the turnover sensing module is arranged on the turnover support 310 and used for detecting and sensing a mobile phone front shell 800 in the first accommodating cavity, the turnover motor 320 is in transmission connection with the turnover support 310, and the turnover support 310 is driven to turn through the turnover motor 320.
As shown in fig. 19, the flip bracket 310 includes: the left rotary shaft 315 and the right rotary shaft 316 are in driving connection with the turning motor 320, and the turning support 310 is driven by the turning motor 320 to turn the front shell 800 of the mobile phone.
As shown in fig. 20, the LCD plane and outer plane detector 400 includes: the mobile phone front shell 800 is driven to move by the plane movement detection platform and moves to the lower part of the third adsorption part 450 through the laser three-dimensional profile measuring instrument 440, the mobile phone front shell 800 performs LCD plane and outer plane measurement of the mobile phone front shell 800 through blue laser of the laser three-dimensional profile measuring instrument 440, and the third adsorption part 450 is used for transferring the mobile phone front shell 800 from the plane movement detection platform to the conveyor belt 520.
As shown in fig. 21, the second suction member 420 includes a suction fixing bracket 221, a suction driving member 222, a suction guiding member 223, a suction fixing bracket 224, a suction mounting strip 225, and a suction nozzle assembly 226, wherein the suction fixing bracket 221 is fixed on the shaping bracket 210, the suction driving member 222 is provided on the suction fixing bracket 221, the suction driving member 222 is connected with the suction fixing bracket 224, that is, the suction fixing bracket 224 is driven to move up and down by the suction driving member 222, and the suction guiding member 223 is connected with the suction fixing bracket 224, the suction guiding member 223 can facilitate the suction fixing bracket 224 to move directionally under the driving of the suction driving member 222, and has a guiding function, the suction fixing bracket 224 is provided with a plurality of suction mounting strip 225, such as the suction mounting strip 225 is provided on the suction fixing bracket 224, the suction nozzle assembly 226 is fixed on the suction mounting strip 225 by the suction fixing nut 2261, and the suction mounting strip 225 is provided with an open-type opening 2251 for facilitating the adjustment of the specific position of the suction assembly 226. The suction nozzle assembly 226 is connected to a conduit, which is not shown in the drawing.
As shown in fig. 23, the planar movement detection platform 430 includes a first detection chassis 432, a first detection positioning fixture 433, a second X-axis moving component 434, and a second sliding component 431, where the first detection chassis 432 is provided with the first detection positioning fixture 433, and the first detection chassis 432 is connected with the second X-axis moving component 434, and the second sliding component 431 includes a set of second slide rails 4311 and a second slide block 4312, the second slide block 4312 is sleeved on the second slide rails 4311, and the second slide block 4312 is fixedly connected with the first detection chassis 432, and the first detection chassis 432 is driven by the second X-axis moving component 434 to move along the second slide rails 4311, so as to drive the first detection positioning fixture 433 to move along the second slide rails 4311, so as to implement that the front mobile phone shell 800 in the first detection positioning fixture 433 completes the planar and external planar measurement of the LCD through the laser three-dimensional profile measuring instrument 440.
The first detecting and positioning fixture 433 includes: the mobile phone front shell 800 comprises a first tray body 4331, a first tray limiting part 4332 and a first tray adsorption part 4333, wherein the first tray body 4331 is arranged on a first detection chassis 432, the first tray body 4331 is respectively provided with the first tray limiting part 4332 and the first tray adsorption part 4333, the first tray limiting part 4332 is used for being abutted against the mobile phone front shell 800, and the first tray adsorption part 4333 is used for adsorbing the mobile phone front shell 800.
As shown in fig. 22, 23 and 24, the second X-axis moving part 434 includes a first detection driving motor 4341, a first timing pulley 4342, a first timing belt 4343, a first driving connection member 4344 and a first tank chain 4345, the first timing belt 4343 is wound around the first driving motor and the first timing pulley 4342, the first tank chain 4345 is connected with the first timing belt 4343 through the first driving connection member 4344, and the first tank chain 4345 is connected with the first detection positioning jig 433 through the first tray connection member 4346, and the first detection positioning jig 433 is driven to move along the second slide rail 4311 through the first detection driving motor 4341.
As shown in fig. 1, the automated mobile phone front case shaping apparatus further includes a defective product separating member 700, for example, a first defective product separating member 700a is provided at a discharge port of the LCD plane and outer plane detecting machine 400, for separating the mobile phone front case 800, which is determined to be defective after being detected by the laser three-dimensional profile measuring instrument 440, into a defective channel; the discharge port of the automatic shaper 200 is provided with a second defective product separating member 700b for transferring the front mobile phone shell on the right side to a left conveying channel for subsequent detection procedures of the front mobile phone shell; the discharge port of the through hole inspection machine 600 is provided with a third defective product separator 700c for separating the front case 800 of the mobile phone, which is determined to be defective after the through hole inspection, into a defective channel.
As shown in fig. 2, the defective product separator 700 includes a separation bracket 710, a stamping unit 720, a Z-axis moving member 730, and a Y-axis moving member 740, the stamping unit 720 is located in the separation bracket 710, the separation bracket 710 is connected with the Z-axis moving member 730, the Z-axis moving member 730 is connected with the Y-axis moving member 740, the separation bracket 710 is driven to abut against the front mobile phone case 800 by the Y-axis moving member 740, and then the front mobile phone case 800 is identified by the stamping unit 720, and the front mobile phone case 800 is separated to the defective product conveying channel by the Z-axis moving member 730.
As shown in fig. 1, the automated mobile phone front case shaping apparatus may further include a through hole detector 600, where the through hole detector 600 is disposed on the conveyor 500, and the through hole detector 600 is located on a discharging path of the automated shaping machine 200, where the through hole detector 600 may be located on a feeding path of the LCD plane and outer plane detector 400, or on a discharging path of the LCD plane and outer plane detector 400, and the through hole detector 600 is used for performing through hole detection on the mobile phone front case 800 (including through hole detection on a mobile phone middle frame and a plastic frame).
As shown in fig. 26, the through-hole inspection machine 600 includes a fourth adsorption member 610, a second movement inspection platform 620, a through-hole camera 630, a through-hole infrared sensor 640, a fifth adsorption member 650, and a through-hole inspection support 660, the through-hole inspection support 660 is provided with the fourth adsorption member 610, the second movement inspection platform 620, the through-hole camera 630, the through-hole infrared sensor 640, and the fifth adsorption member 650, respectively, the fourth adsorption member 610 is used to transfer the front mobile phone case 800 on the conveyor belt 520 to the second movement inspection platform 620, the second movement inspection platform 620 is provided with the through-hole infrared sensor 640, the through-hole camera 630 is located above the second movement inspection platform 620, the front mobile phone case 800 is driven to move under the fifth adsorption member 650 by the second movement inspection platform 620, the front mobile phone case 800 completes the through-hole inspection on the middle frame of the mobile phone by the through-hole camera 630, the through-hole inspection on the side of the front mobile phone case 800 by the through-hole infrared sensor 640, and the fifth adsorption member 650 is transferred from the second movement inspection platform 620 to the conveyor belt 520.
As shown in fig. 29, the second movement detection platform 620 includes: the second detection chassis 622, the second detection positioning jig 623, the third X-axis moving component 624, a set of third sliding rails 6211 and a third sliding block 6212 (a set of third sliding rails 6211 and the third sliding block 6212 are connected in a sliding manner to form a third sliding assembly 621), the second detection chassis 622 is provided with the second detection positioning jig 623, the second detection chassis 622 is connected with the third X-axis moving component 624, the third sliding block 6212 is sleeved on the third sliding rail 6211, the third sliding block 6212 is fixedly connected with the second detection chassis 622, the second detection chassis 622 is driven to move along the third sliding rail 6211 through the third X-axis moving component 624, and then the second detection positioning jig 623 is driven to move along the third sliding rail 6211, so that the mobile phone front shell 800 in the second detection positioning jig 623 can complete through hole detection on the mobile phone front shell 800 through the through hole camera 630, and the through hole infrared sensor 640 is located on the second detection positioning jig 623.
Wherein, the second detection positioning jig 623 includes: the second tray body 6231 with the second accommodation cavity, the LED lamp, the LED apron 6232, second tray locating part 6233 and apron locating part 6234, the LED lamp sets up in the second accommodation cavity for shine light to cell-phone front housing 800, be used for the through-hole detection of through-hole camera 630, LED apron 6232 sets up in the second accommodation cavity for bear cell-phone front housing 800, second tray locating part 6233 sets up on second tray body 6231, second tray locating part 6233 is used for with cell-phone front housing 800 looks butt, and be used for installing through-hole infrared sensor 640, apron locating part 6234 sets up on LED apron 6232, apron locating part 6234 is used for interluding cell-phone front housing 800 and with cell-phone front housing 800 looks butt.
The second accommodation cavity on the second tray body 6231 and the LED cover plate 6232 are used for installing the LED lamp, and the LED lamp sets up in the second accommodation cavity, and towards one side of the cell-phone front housing 800, provides good environment when the LED lamp is used for the through-hole camera 630 to shoot, is convenient for shoot the through-hole on the cell-phone center. The LED lamp emits LED light from the bottom of the front mobile phone case 800 to form an LED light emitting area 6235 for illuminating the front mobile phone case 800, when the front mobile phone case 800 reaches a through hole camera shooting area 631 (shown in fig. 30) right below the through hole camera 630, the through hole camera 630 shoots the front mobile phone case 800, and the blocked through hole on the middle mobile phone frame can be better identified under the irradiation of the LED lamp.
As shown in fig. 27, 28 and 29, the third X-axis moving part 624 includes a second driving motor 6241, a second timing pulley 6242, a second timing belt 6243, a second driving connection 6244 and a second tank chain 6245, the second timing belt 6243 is wound around the second driving motor 6241 and the second timing pulley 6242, the second tank chain 6245 is connected with the second timing belt 6243 through the second driving connection 6244, and the second tank chain 6245 is connected with a second detection positioning jig 623 through a second tray connection 6246, and the second detection positioning jig 623 is driven to move along a third slide rail 6211 through the second driving motor 6241.
The application also provides an automatic shaping method of the front shell of the mobile phone, wherein the method comprises the following steps:
s100, feeding the mobile phone front shell through an automatic feeding machine, and transferring the mobile phone front shell to a conveying belt mechanism.
S200, acquiring a mobile phone front shell from a conveying belt mechanism of the automatic shaping machine, shaping the mobile phone front shell, and then transferring the mobile phone front shell to the conveying belt mechanism.
S300, the front shell of the shaped mobile phone is turned over by the turning mechanism.
S400, the LCD plane and outer plane detector acquires the turned mobile phone front shell from the conveying belt mechanism, carries out LCD plane detection and outer plane detection on the mobile phone front shell, and transfers the mobile phone front shell to a good product conveying channel of the conveying belt mechanism if the detection is qualified.
In this embodiment, the front side of the front casing of the mobile phone is used for installing an LCD display screen, the back side of the front casing of the mobile phone is used for installing a battery and a motherboard, the front side of the front casing of the mobile phone needs to ensure higher flatness, and the front side of the front casing of the mobile phone needs to be prevented from scratching or wearing, therefore, the front side of the front casing of the mobile phone is used as a bearing and supporting contact surface, the back side of the front casing of the mobile phone is used as a pressing surface for shaping and pressing, namely, the lower shaping tool is used for supporting and bearing the back side of the front casing of the mobile phone, and after shaping, the front casing of the mobile phone is turned over, and flatness is detected on one side of the front casing of the mobile phone through the LCD plane detection mechanism.
In one embodiment, step S100 includes:
s110, the plastic tray is transferred to the feeding position by the tray feeding assembly.
S120, the feeding manipulator acquires the front mobile phone shells in the plastic trays one by one at the feeding position, and transfers the front mobile phone shells to the conveying belt mechanism.
S130, after all the front mobile phone shells in the plastic trays are taken out, the empty plastic trays are transferred to the tray recycling assembly by the recycling manipulator.
And S140, the tray recycling assembly drives the empty plastic trays to descend to a storage position so as to receive the plastic trays on the recycling manipulator next time.
In one embodiment, step S200 includes:
s210, the first adsorption component acquires the front shell of the mobile phone from the conveying belt mechanism.
S220, moving the lower shaping tool to the position of the first feeding bin to obtain the mobile phone front shell on the first adsorption component.
S230, the lower shaping tool drives the mobile phone front shell to be transferred to the position of the second discharging bin.
S240, pressing down the upper shaping tool and continuously pressing the front shell of the mobile phone so as to realize the pressing shaping of the front shell of the mobile phone.
S250, the upper shaping tool acquires the mobile phone front shell and drives the mobile phone front shell to ascend, and meanwhile, the lower shaping tool returns to the first feeding bin position and acquires the next mobile phone front shell to be shaped.
S260, the upper shaping tool drives the mobile phone front shell to descend and transfers the mobile phone front shell to the conveying belt mechanism, the conveying belt mechanism outputs the mobile phone front shell, and then the upper shaping tool ascends and resets.
In one embodiment, in step S300, the front mobile phone shell includes an LCD surface and a back plate surface, the LCD surface is used for installing an LCD display screen, the back plate surface is used for installing a back cover, and in the shaping of pressing, the lower shaping tool is abutted against the LCD surface, the upper shaping tool presses on the back plate surface, and the turnover mechanism turns the front mobile phone shell so that the LCD surface faces upwards, so that the LCD surface of the front mobile phone shell is detected by the LCD plane and external plane detector.
In one embodiment, step S400 includes:
s410, the third adsorption component acquires a front shell of the mobile phone from the conveying belt mechanism;
s420, the first mobile detection platform moves to the position of the second feeding bin and acquires a mobile phone front shell on the third adsorption component;
s430, the first mobile detection platform drives the mobile phone front shell to move, the mobile phone front shell is moved to the second discharging bin position after being scanned and detected by the laser three-dimensional profile measuring instrument, and the fourth adsorption component adsorbs and transfers the mobile phone front shell to the conveying belt mechanism;
s440, judging whether the mobile phone front shell is qualified or not after scanning detection according to the laser three-dimensional profile measuring instrument, if yes, identifying the mobile phone front shell by the second defective product separating piece and transferring the mobile phone front shell to a defective product conveying channel of the conveying belt mechanism, and if not, identifying the mobile phone front shell by the second defective product separating piece and transferring the mobile phone front shell to the defective product conveying channel of the conveying belt mechanism.
In one embodiment, step S400 is preceded by step S700:
the through hole detection machine acquires the front mobile phone shell from the conveying belt mechanism, detects the through hole of the front mobile phone shell, and transfers the front mobile phone shell to the conveying belt mechanism after the detection.
Specifically, step S700 includes:
s710, the fifth adsorption component acquires the front shell of the mobile phone from the conveying belt mechanism.
S720, the second mobile detection platform moves to the position of the third feeding bin and acquires the front mobile phone shell.
S730, the second mobile detection platform drives the mobile phone front shell to move to one side of the third discharging bin position, during moving, the through hole infrared sensor detects through holes in the side wall of the mobile phone front shell, the through hole camera shoots, analyzes and compares the mobile phone front shell when passing through the through hole camera, then the second mobile detection platform moves to the third discharging bin position, and the sixth adsorption component adsorbs and transfers the mobile phone front shell to the conveying belt mechanism.
S740, analyzing and comparing the data of the front mobile phone shell obtained by the through hole infrared sensor and the through hole camera, judging whether the through hole detection of the front mobile phone shell is qualified, if yes, marking the front mobile phone shell by the third defective product separating piece and transferring the front mobile phone shell to a defective product conveying channel of the conveying belt mechanism, and if not, marking the front mobile phone shell by the third defective product separating piece and transferring the front mobile phone shell to the defective product conveying channel of the conveying belt mechanism.
The application provides a shaping method based on feedback of an LCD plane and an external plane detector, which comprises the following steps:
s100, feeding the mobile phone front shell through an automatic feeding machine, and transferring the mobile phone front shell to a conveying belt mechanism.
S200, acquiring a mobile phone front shell from a conveying belt mechanism of the automatic shaping machine, shaping the mobile phone front shell, and then transferring the mobile phone front shell to the conveying belt mechanism.
S300, the front shell of the shaped mobile phone is turned over by the turning mechanism.
S400, acquiring the turned mobile phone front shell from the conveying belt mechanism by the LCD plane and outer plane detector, carrying out LCD plane detection and outer plane detection on the mobile phone front shell, and if the detection is qualified, transferring the mobile phone front shell to a good product conveying channel of the conveying belt mechanism; if the detection is not qualified, acquiring LCD plane detection and external plane data of the front shell of the mobile phone.
S500, analyzing data of LCD plane detection and outer plane detection of the front shell of the mobile phone.
And S600, judging whether the front shell of the mobile phone is deformed in batches, and if so, automatically adjusting by an automatic shaping machine.
In this embodiment, in the shaping and detecting method of the prior art, shaping and detecting are separated, that is, detecting is performed after shaping, if the shaping is qualified, the shaping flows into the next process, and if the shaping is not qualified, the shaping is determined to be NG. If the quality problem of the batch of the front mobile phone shells occurs due to a certain reason, the shaping equipment in the prior art still shapes the front mobile phone shells according to the parameters designed in the prior art, so that the shaping is not specific, the shaping effect is poor, a large number of unqualified products are easy to appear even after the shaping, tracking feedback is needed according to the shaping result of the front mobile phone shells, and the parameters are adjusted in time to carry out shaping treatment on the front mobile phone shells.
It will be understood that equivalents and modifications will occur to persons skilled in the art and may be made in accordance with the present invention and its application and spirit, and all such modifications and substitutions are intended to be included within the scope of the following claims.

Claims (4)

1. An automated shaping device for a front shell of a mobile phone, comprising: automatic feeding machine, conveyer belt mechanism, automatic plastic machine, tilting mechanism and LCD plane and outer plane detection machine, conveyer belt mechanism locates automatic feeding machine one side, automatic plastic machine with LCD plane and outer plane detection machine all locate on the conveyer belt mechanism, tilting mechanism is located automatic plastic machine with between LCD plane and the outer plane detection machine, wherein, automatic feeding machine is used for carrying out the material loading to the cell-phone front shroud, conveyer belt mechanism is used for carrying the cell-phone front shroud, automatic plastic machine is used for right the shaping is carried out to the cell-phone front shroud on the conveyer belt mechanism, tilting mechanism overturns to the cell-phone front shroud after the shaping, later LCD plane and outer plane detection machine carry out LCD plane degree and outer plane degree's detection to the cell-phone front shroud.
2. The automated mobile phone front shell shaping apparatus of claim 1, wherein the automated loading machine comprises a loading frame, a tray loading assembly, a tray recycling assembly, a loading manipulator, a recycling manipulator and a plastic tray,
the mobile phone feeding device comprises a feeding rack, a feeding mechanism and a recycling mechanism, wherein the feeding mechanism is arranged on the feeding rack, the feeding mechanism is respectively provided with a tray feeding assembly, the feeding mechanism is provided with a feeding manipulator and a recycling manipulator, the tray feeding assembly and the tray recycling assembly are both connected with a plastic tray, the plastic tray is used for storing a mobile phone front shell, the tray feeding assembly is used for storing and driving the plastic tray, the feeding assembly is used for transferring the mobile phone front shell onto a conveying belt mechanism through the feeding manipulator so as to complete the step of feeding the mobile phone front shell, and the tray feeding assembly is used for transferring an empty plastic tray into the tray recycling assembly so as to complete the empty plastic tray recycling and the next mobile phone front shell feeding preparation in the plastic tray.
3. The automated shaping apparatus of claim 1, wherein the automated shaper comprises: the device comprises a first adsorption component, a lower shaping tool, an upper shaping tool and a shaping bracket, wherein the first adsorption component, the lower shaping tool and the upper shaping tool are respectively arranged on the shaping bracket;
The first adsorption component is used for transferring the mobile phone front shell on the conveying belt mechanism to the lower shaping tool, the lower shaping tool is used for supporting the mobile phone front shell and transferring the mobile phone front shell to the lower part of the upper shaping tool, then the upper shaping tool is used for pressing the mobile phone front shell downwards to finish shaping of the mobile phone front shell, and then the upper shaping tool is used for transferring the shaped mobile phone front shell to the conveying belt mechanism.
4. The automated handset front casing shaping apparatus of claim 1, wherein the flipping mechanism comprises: the mobile phone turnover device comprises a turnover support with a first accommodating cavity, a turnover sensing module and a turnover motor, wherein the turnover sensing module is arranged on the turnover support and used for detecting a mobile phone front shell in the first accommodating cavity, the turnover motor is in transmission connection with the turnover support, and the turnover support is driven by the turnover motor to turn.
CN202320703721.3U 2023-03-31 2023-03-31 Automatic shaping equipment for front shell of mobile phone Active CN219357456U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320703721.3U CN219357456U (en) 2023-03-31 2023-03-31 Automatic shaping equipment for front shell of mobile phone

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320703721.3U CN219357456U (en) 2023-03-31 2023-03-31 Automatic shaping equipment for front shell of mobile phone

Publications (1)

Publication Number Publication Date
CN219357456U true CN219357456U (en) 2023-07-18

Family

ID=87118312

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320703721.3U Active CN219357456U (en) 2023-03-31 2023-03-31 Automatic shaping equipment for front shell of mobile phone

Country Status (1)

Country Link
CN (1) CN219357456U (en)

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