CN219335586U - Aluminum plate embossing roller mechanism - Google Patents
Aluminum plate embossing roller mechanism Download PDFInfo
- Publication number
- CN219335586U CN219335586U CN202223152934.6U CN202223152934U CN219335586U CN 219335586 U CN219335586 U CN 219335586U CN 202223152934 U CN202223152934 U CN 202223152934U CN 219335586 U CN219335586 U CN 219335586U
- Authority
- CN
- China
- Prior art keywords
- embossing
- embossing roller
- aluminum plate
- driven
- positioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The utility model provides an aluminum plate embossing roller mechanism, and belongs to the technical field of aluminum plate embossing. The aluminum plate embossing device solves the problem that the patterns after the existing aluminum plate embossing are deep at two sides and shallow in the middle. This aluminum plate embossing roller mechanism includes the frame and all sets up initiative embossing roller and driven embossing roller in the frame, initiative embossing roller and driven embossing roller all have the embossing working face that is the tube-shape, two embossing working faces are just setting up, the diameter of embossing working face all reduces gradually towards both ends from the intermediate position, the diameter of two embossing working faces is the same, initiative embossing roller and driven embossing roller all are including the locating surface that is located embossing working face one side, at least round constant head tank has been seted up on the locating surface of initiative embossing roller, be equipped with at least round location arch on the locating surface of driven embossing roller, every location arch all can peg graft with corresponding constant head tank. This aluminum plate embossing roller mechanism makes each position atress of aluminum plate even, avoids appearing the pattern on the aluminum plate and appears the problem that both sides are dark in the middle shallow.
Description
Technical Field
The utility model belongs to the technical field of aluminum plate embossing, and particularly relates to an aluminum plate embossing roller mechanism.
Background
With the improvement of living standard, the demands of consumers on products are not limited to rich functions, and the appearance of the products is more and more focused by consumers. The embossed aluminum plate is used as a high-end decorative material, has rich metal texture after being subjected to deep processing such as painting, printing, oxidation, electrophoresis and the like, is high-end, atmospheric and fashionable, is easy to process, and has wide application in the electronic and electric appliance and decorative industries. The aluminum plate is embossed with finer lines and richer layers. The embossing roller is used as a main production mould of the embossed aluminum plate, and the modeling and manufacturing process of the embossing roller directly relate to the product quality of the embossed aluminum plate.
At present, chinese patent net discloses an aluminum plate embosser [ authorized bulletin number: CN209238815U, including frame, motor, last embossing roller, lower embossing roller, parallel guide rail, gap adjustment device and hydraulic means, motor and parallel guide rail install in the frame, go up embossing roller both ends and fix on parallel guide rail, lower embossing roller is located and is connected with gap adjustment device under the last embossing roller, gap adjustment device and parallel guide rail sliding connection, and hydraulic means sets up in gap adjustment device below. During processing, the aluminum plate to be processed is placed into the embossing machine, the sliding plate of the gap adjusting device is driven by the hydraulic device to move vertically upwards along the parallel guide rail, so that the driving gear is meshed with the driven gear, and meanwhile, the distance between the upper embossing roller and the lower embossing roller is adjusted, so that the upper embossing roller and the lower embossing roller are pressed on the aluminum plate, and the pressure required by processing is ensured.
The aluminum plate embossing machine has the following defects in the process of embossing the aluminum plate: when the embossing rollers run, place aluminum plate between two embossing rollers, and be the both ends of two embossing rollers and draw close each other usually for the embossing rollers compress tightly aluminum plate and print, have led to two embossing rollers when drawing close each other, go up the middle part of embossing roller and can take place the slight elastic deformation of arch upwards, go up the both sides portion of embossing roller and compress tightly aluminum plate, and the middle part of lower embossing roller can take place the slight elastic deformation of arch downwards, the both sides portion of lower embossing roller compresses tightly aluminum plate, make aluminum plate's intermediate position atress less, both sides atress is great, lead to the decorative pattern on the aluminum plate to appear the problem that the middle of both sides is dark shallow.
Disclosure of Invention
The utility model aims at solving the problems in the prior art, and provides an aluminum plate embossing roller mechanism, which aims at solving the technical problems that: how to solve the problem that the patterns after the prior aluminum plate is embossed are deep at two sides and shallow in the middle.
The aim of the utility model can be achieved by the following technical scheme:
the utility model provides an aluminum plate embossing roller mechanism, includes the frame, all sets up initiative embossing roller and driven embossing roller in the frame, initiative embossing roller and driven embossing roller all have the embossing working face that is the tube-shape, its characterized in that, two embossing working faces are just setting up, the diameter of embossing working face all reduces gradually towards both ends from the intermediate position, and the diameter of two embossing working faces is the same, initiative embossing roller and driven embossing roller all are including the locating surface that is located embossing working face one side, at least round constant head tank has been seted up on the locating surface of initiative embossing roller, be equipped with at least round location arch on the locating surface of driven embossing roller, every location arch all can peg graft with corresponding constant head tank.
Working principle: the diameters of the embossing working surfaces of the driving embossing roller and the driven embossing roller are gradually reduced from the middle position to the two ends, and the diameters of the two embossing working surfaces are the same, so that the outer side wall of the driving embossing roller and the outer side wall of the driven embossing roller form a middle convex structure, during processing, an aluminum plate is placed between the two embossing working surfaces, the distance between the driving embossing roller and the driven embossing roller is adjusted, so that the driving embossing roller and the driven embossing roller are matched to compress the aluminum plate, at the moment, the driving embossing roller and the driven embossing roller can generate slight elastic deformation, the two side parts of the driving embossing roller and the two side parts of the driven embossing roller are compressed on the aluminum plate, and the outer side wall of the driving embossing roller and the outer side wall of the driven embossing roller form a middle convex structure which is just compressed on the middle of the aluminum plate, the middle of the existing embossing roller cannot be compressed on the middle of the aluminum plate is made up, the stress of each position of the aluminum plate is uniform, and the problem that the patterns on the aluminum plate are deep at the two sides and shallow is avoided; and two embossing rollers that have now all install a pair of gear on the transmission shaft of embossing roller both ends, fix a position and the transmission by the gear, the location is adjusted the degree of difficulty greatly, positioning accuracy is poor, long-time operation easily misplacement, influence product quality, can't satisfy the demand that the line is meticulous, layering, for solving this problem, the constant head tank has been seted up on the initiative embossing roller to this structure, set up the location arch on driven embossing roller, the in-process that carries out the embossing to aluminum plate is rotated to initiative embossing roller and driven embossing roller, the location arch inserts corresponding constant head tank in, can make initiative embossing roller and driven embossing roller accurate positioning, satisfy the demand that the line is meticulous, layering.
In the above-described aluminum plate embossing roller mechanism, the maximum radius on the embossed working surface is 0.02 to 0.2mm larger than the minimum radius on the embossed working surface.
The middle part evagination structure of initiative embossing roll and driven embossing roll in this structure is very slight protruding structure, avoids the middle part excessively protruding, of course this structure also can adjust the thickness of middle part evagination structure according to decorative pattern degree of depth and embossing contact surface size.
In the above-mentioned aluminum plate embossing roller mechanism, every round of constant head tank is formed by a plurality of constant head tank along the circumference interval setting of initiative embossing roller, and every round of location arch is formed by a plurality of location arch along the circumference interval setting of driven embossing roller.
Through circumference interval setting for reserve certain space in the rotation in the corresponding constant head tank of being convenient for the location protruding embedding, and then make the cooperation of location protruding and constant head tank more stable.
In the above-mentioned aluminum plate embossing roller mechanism, the constant head tank has at least two circles, and adjacent two circles constant head tanks stagger each other along the circumference of initiative embossing roller and set up, the location arch has at least two circles, and adjacent two circles location are protruding to stagger each other along the circumference of driven embossing roller and set up.
The setting of this structure for at the in-process to aluminum plate impressed watermark, the protruding cooperation of corresponding constant head tank of more than two location, further improve positioning accuracy, prevent the off tracking.
In the above-mentioned aluminum plate embossing roller mechanism, the positioning groove is a groove in a shape of a circular truncated cone, and the positioning protrusion is a protrusion in a shape of a circular truncated cone.
The setting of this structure, convenient location arch can be accurate insert in the constant head tank.
In the above-mentioned aluminum plate embossing roller mechanism, the left side and the right side of the embossing working surface are provided with the positioning surfaces, the two positioning surfaces of the driving embossing roller are provided with the positioning grooves, and the two positioning surfaces of the driven embossing roller are provided with the positioning protrusions.
The arrangement of the structure ensures that the two ends of the driving embossing roller and the driven embossing roller realize the insertion positioning of the positioning protrusions inserted into the positioning grooves, thereby further improving the positioning precision and preventing the deviation.
Compared with the prior art, the aluminum plate embossing roller mechanism has the advantages that: this structure initiative embossing roll and the diameter of the embossing working face of driven embossing roll all reduce gradually from intermediate position towards both ends, the lateral wall of initiative embossing roll and the lateral wall of driven embossing roll all form middle part evagination structure, during the processing, place aluminum plate between two embossing working faces, adjust the interval between initiative embossing roll and the driven embossing roll, make initiative embossing roll and the cooperation of driven embossing roll compress tightly aluminum plate, initiative embossing roll and driven embossing roll all can produce slight elastic deformation this moment, both sides portion of initiative embossing roll and both sides portion of driven embossing roll all compress tightly on aluminum plate, and because the lateral wall of initiative embossing roll and the lateral wall of driven embossing roll all form middle part evagination structure, this middle part evagination structure just compresses tightly at aluminum plate's middle part, compensate the middle part of current embossing roll and can't compress tightly the problem at aluminum plate middle part, make each position atress of aluminum plate even, the pattern on the aluminum plate appears the problem that both sides are dark middle shallowly in the middle part in the appearance.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic view of a partial cross-sectional structure of the present utility model.
In the figure, 1, a rack; 2. an active embossing roller; 3. a driven embossing roller; 4. embossing the working surface; 5. a positioning groove; 6. positioning the bulge; 7. and a positioning surface.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
As shown in fig. 1, the aluminum plate embossing roller mechanism comprises a frame 1, a driving embossing roller 2 and a driven embossing roller 3 which are all arranged on the frame 1, wherein the driving embossing roller 2 and the driven embossing roller 3 are provided with cylindrical embossing working surfaces 4, the two embossing working surfaces 4 are opposite to each other, the diameters of the embossing working surfaces 4 are gradually reduced from the middle position to the two ends, and the diameters of the two embossing working surfaces 4 are the same.
Working principle: the diameters of the embossing working surfaces 4 of the driving embossing roller 2 and the driven embossing roller 3 are gradually reduced from the middle positions towards the two ends, the outer side wall of the driving embossing roller 2 and the outer side wall of the driven embossing roller 3 form a middle convex structure, an aluminum plate is placed between the two embossing working surfaces 4 during processing, the distance between the driving embossing roller 2 and the driven embossing roller 3 is adjusted, the driving embossing roller 2 and the driven embossing roller 3 are matched to compress the aluminum plate, at the moment, the driving embossing roller 2 and the driven embossing roller 3 can generate slight elastic deformation, the two side parts of the driving embossing roller 2 and the two side parts of the driven embossing roller 3 are compressed on the aluminum plate, and the outer side wall of the driving embossing roller 2 and the outer side wall of the driven embossing roller 3 form a middle convex structure just compressed on the middle of the aluminum plate, so that the middle of the traditional embossing roller cannot be compressed on the middle of the aluminum plate is made up, the stress of each position of the aluminum plate is uniform, and the problem that patterns on the aluminum plate appear that the two sides are deep and the middle is shallow is avoided.
In this embodiment, the maximum radius on the embossed working surface 4 is 0.02 to 0.2mm larger than the minimum radius on the embossed working surface 4. The middle part evagination structure of initiative embossing roll 2 and driven embossing roll 3 in this structure is very slight protruding structure, avoids the middle part excessively protruding, of course this structure also can adjust the thickness of middle part evagination structure according to decorative pattern degree of depth and embossing contact surface size.
As shown in fig. 1 and 2, the driving embossing roller 2 and the driven embossing roller 3 each include a positioning surface 7 located at one side of the embossing working surface 4, in this embodiment, the left side and the right side of the embossing working surface 4 each have a positioning surface 7, at least one circle of positioning grooves 5 are formed on two positioning surfaces 7 of the driving embossing roller 2, each circle of positioning grooves 5 is formed by a plurality of positioning grooves 5 along the circumferential direction of the driving embossing roller 2 at intervals, and the positioning grooves 5 are grooves in a shape of a truncated cone. The two locating surfaces 7 of the driven embossing roller 3 are provided with at least one circle of locating protrusions 6, each circle of locating protrusions 6 is formed by a plurality of locating protrusions 6 along the circumferential interval of the driven embossing roller 3, the locating protrusions 6 are protrusions in a round table shape, in the embodiment, the locating grooves 5 are provided with at least two circles, two adjacent circles of locating grooves 5 are arranged in a staggered mode along the circumferential direction of the driving embossing roller 2, the locating protrusions 6 are provided with at least two circles, the adjacent two circles of locating protrusions 6 are arranged in a staggered mode along the circumferential direction of the driven embossing roller 3, and each locating protrusion 6 can be spliced with the corresponding locating groove 5. This structure has offered constant head tank 5 on initiative embossing roll 2, sets up location arch 6 on driven embossing roll 3, and initiative embossing roll 2 and driven embossing roll 3 rotate the in-process of carrying out the impressed watermark to aluminum plate, and location arch 6 inserts corresponding constant head tank 5 in, can make initiative embossing roll 2 and driven embossing roll 3 accurate positioning, satisfies the fine, the layering demand of line.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Claims (6)
1. The utility model provides an aluminum plate embossing roller mechanism, includes frame (1) and all sets up initiative embossing roller (2) and driven embossing roller (3) on frame (1), initiative embossing roller (2) and driven embossing roller (3) all have embossing working face (4) that are the tube-shape, its characterized in that, two embossing working face (4) just set up, the diameter of embossing working face (4) all reduces gradually from the intermediate position towards both ends, and the diameter of two embossing working face (4) is the same, initiative embossing roller (2) and driven embossing roller (3) all include locating face (7) that are located embossing working face (4) one side, at least round constant head tank (5) have been seted up on locating face (7) of initiative embossing roller (2), be equipped with at least round location arch (6) on locating face (7) of driven embossing roller (3), every location arch (6) all can peg graft with corresponding constant head tank (5).
2. An aluminium plate embossing roller mechanism as claimed in claim 1, characterized in that the maximum radius on the embossing work surface (4) is 0.02-0.2 mm larger than the minimum radius on the embossing work surface (4).
3. An aluminium plate embossing roller mechanism as claimed in claim 1, characterized in that each turn of the positioning groove (5) is formed by a plurality of positioning grooves (5) arranged at intervals along the circumferential direction of the driving embossing roller (2), and each turn of the positioning protrusion (6) is formed by a plurality of positioning protrusions (6) arranged at intervals along the circumferential direction of the driven embossing roller (3).
4. An aluminium plate embossing roller mechanism as claimed in any one of claims 1 to 3, wherein the positioning grooves (5) have at least two circles, the adjacent two circles of positioning grooves (5) are staggered with each other along the circumferential direction of the driving embossing roller (2), the positioning protrusions (6) have at least two circles, and the adjacent two circles of positioning protrusions (6) are staggered with each other along the circumferential direction of the driven embossing roller (3).
5. An embossing roller mechanism for aluminium plate as claimed in any one of claims 1 to 3, wherein the positioning groove (5) is a groove in the shape of a truncated cone and the positioning protrusion (6) is a protrusion in the shape of a truncated cone.
6. An embossing roller mechanism for aluminum plate as in any of claims 1-3, wherein the left and right sides of the embossing working surface (4) are provided with positioning surfaces (7), the two positioning surfaces (7) of the driving embossing roller (2) are provided with positioning grooves (5), and the two positioning surfaces (7) of the driven embossing roller (3) are provided with positioning protrusions (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223152934.6U CN219335586U (en) | 2022-11-25 | 2022-11-25 | Aluminum plate embossing roller mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223152934.6U CN219335586U (en) | 2022-11-25 | 2022-11-25 | Aluminum plate embossing roller mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219335586U true CN219335586U (en) | 2023-07-14 |
Family
ID=87111841
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223152934.6U Active CN219335586U (en) | 2022-11-25 | 2022-11-25 | Aluminum plate embossing roller mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219335586U (en) |
-
2022
- 2022-11-25 CN CN202223152934.6U patent/CN219335586U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102111042A (en) | Method for manufacturing laminated core | |
| CN102357531A (en) | Composite roll forming process of thick-wall deep-groove ring member | |
| CN219335586U (en) | Aluminum plate embossing roller mechanism | |
| CN202367025U (en) | Forming device for pattern sheets | |
| CN202387840U (en) | Bending and flattening mould for bender | |
| CN102357597B (en) | Stamping die for automobile clutch diaphragm spring | |
| CN203578575U (en) | Dedicated bending machine mold for special Z-type panel | |
| CN2314931Y (en) | Convex-concave pattern double roll device | |
| CN111193366A (en) | Winding stator iron core production line | |
| CN112976695B (en) | Corrugated roller convenient to adjust pitch | |
| CN201815579U (en) | Rolling forming device of corrugated steel metal part | |
| CN105834258B (en) | A kind of device and technique for being used to manufacture pumping unit horsehead arc plate | |
| CN210958089U (en) | Production line equipment for winding stator iron core | |
| CN214569540U (en) | Modified asphalt waterproofing membrane knurling device | |
| CN212857285U (en) | Special die for magnetic pole section cold-drawing forming production line | |
| CN100577348C (en) | Method for manufacturing net piece for razor | |
| CN219312304U (en) | Printing plate conveying device capable of improving printing effect | |
| CN202278082U (en) | Stamping die of automobile clutch diaphragm spring | |
| CN104249097B (en) | Micro electric casing dedicated numerical control flexibility roll bending full-automatic plate bending machine | |
| CN101829718B (en) | Rolling forming device and rolling forming method of corrugated steel metal part | |
| CN107855404A (en) | A kind of apparatus and method for adjusting roll-type punching spacing | |
| CN214448469U (en) | PVB film embossing apparatus | |
| CN211101770U (en) | Special online edge milling equipment for long section | |
| CN210234514U (en) | Novel embossing machine | |
| CN104438534B (en) | A kind of processing method of spray gun trigger |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |