CN219324629U

CN219324629U - Online levelling machine

Info

Publication number: CN219324629U
Application number: CN202320761446.0U
Authority: CN
Inventors: 张祥光; 苏宏伟
Original assignee: Yangjiang Hongwang Industrial Co Ltd
Current assignee: Yangjiang Hongwang Industrial Co Ltd
Priority date: 2023-04-07
Filing date: 2023-04-07
Publication date: 2023-07-11
Anticipated expiration: 2033-04-07

Abstract

The utility model discloses an online leveling machine, which comprises a leveling box, wherein two groups of through cavities are symmetrically formed in two side walls of the leveling box, and two groups of guide rollers are symmetrically arranged in the through cavities up and down. The beneficial effects are that: according to the utility model, the guide groove, the guide plate, the pressure sensor and the oil absorption sponge are arranged, the hydraulic rod pushes the lifting frame to enable the leveling roller to be in contact with the stainless steel plate and apply certain pressure to the stainless steel plate in the leveling process, the guide plate moves in the guide groove to guide the stainless steel plate in the moving process of the lifting frame, so that the stainless steel plate is guaranteed to stably lift, meanwhile, the guide plate can apply pressure to the pressure sensor, the pressure sensor can detect the applied pressure on line so as to monitor the leveling pressurizing force piece on line, the force of the leveling force piece is adjusted, the leveling effect of the device is guaranteed, the oil absorption sponge can self-clean lubricating oil remained on the surface of the stainless steel plate, the neatness of the stainless steel plate is guaranteed, manual cleaning is not needed, and the practicability of the device is improved.

Description

Online levelling machine

Technical Field

The utility model relates to the technical field of leveling machines, in particular to an online leveling machine.

Background

Leveling is the first step in steel processing and has a critical impact on the quality of the final product. The main purpose of leveling is: the mechanical property of the steel is improved, the forming processability of the product is ensured, the shape of the plate is improved, a flat steel plate is obtained, a smooth surface or a pitted surface is processed according to the use requirement of a user, and various parameters of the flattening process have obvious influence on various indexes of the steel product such as the smoothness, the mechanical property, the shape and the like.

The patent number CN202123022776.8 discloses a novel steel leveling machine, the on-line screen storage device comprises a base, be fixed with the support frame on the base, install hydraulic cylinder on the support frame, hydraulic cylinder's output shaft passes the terminal surface down setting of support frame, be connected with fixed frame on hydraulic cylinder's the output shaft, the fixed frame passes through the bearing rotation and installs the compression roller, the sponge support is installed in last compression roller correspondence department to fixed frame lower surface, the sponge contacts with last compression roller, it is equipped with the compression roller down to go up the compression roller below, lower compression roller centre of a circle department fixedly connected with rotation axis, the one end of rotation axis passes through the bearing rotation and installs in the support frame.

Above-mentioned patent is in the use, even be equipped with the sponge support in last compression roller department, wipe the last compression roller of rotation, get rid of the iron sheet and the impurity that go up the rolling steel back surface of compression roller and carry, there is reciprocating screw through gear engagement synchronous drive on the rotation axis of lower compression roller, install the scraper blade subassembly on the reciprocating screw, rotatory simultaneously, carry out reciprocal scraping impurity to lower compression roller, clean effectually, improve steel surface finish, but in the flattening process, because can't carry out on-line monitoring to the dynamics of exerting pressure of compression roller to the steel, the dynamics of flattening of the steel of different performances is different simultaneously, and then there is too big or undersize of pressure and influence the flattening effect of steel, simultaneously because it sets up lubricating oil at the compression roller surface, lubricating oil must remain on the steel surface, and the device itself can't clean it, need the manual work to clean, the practicality that leads to the device is lower.

Disclosure of Invention

First, the technical problem to be solved

Aiming at the current state of the art, the utility model provides an online leveling machine which can monitor leveling force on line, ensure leveling effect of the device, self-clean lubricating oil on the surface of steel, ensure the neatness of the steel and can not be manually cleaned.

(II) technical scheme

The utility model is realized by the following technical scheme: the utility model provides an online leveling machine which comprises a leveling box, two groups of through cavities are symmetrically formed in two side walls of the leveling box, two groups of guide rollers are symmetrically arranged in the through cavities up and down, a bearing roller is arranged in the middle of the leveling box, one end of the bearing roller is connected with a motor, two groups of hydraulic rods are symmetrically arranged at the upper end of the inner wall of the leveling box, a lifting frame is connected to the output end of each hydraulic rod, the leveling roller is arranged in the lifting frame, two groups of guide plates are symmetrically fixed on two side walls of the lifting frame, two groups of guide grooves are symmetrically formed in two side walls of the leveling box, a pressure sensor is arranged at the bottom end of each guide groove, a bracket is arranged on one side wall of each lifting frame adjacent to each guide plate, and oil absorption sponge is arranged at one end of each bracket.

Further, the through cavity is formed on the leveling box, and the guide roller is rotationally connected with the through cavity.

By adopting the technical scheme, the stainless steel plate enters the leveling box for leveling through the guide roller in the through cavity.

Further, the bearing roller is rotationally connected with the leveling box, an output shaft of the motor is connected with one end of the bearing roller in a key manner, and the motor is connected with the leveling box through a screw.

By adopting the technical scheme, the motor drives the bearing roller to rotate to convey the stainless steel plate.

Further, the hydraulic rod is connected with the leveling box through a screw, the output end of the hydraulic rod is connected with the lifting frame through a bolt, the leveling roller is rotationally connected with the lifting frame, the guide plate is connected with the lifting frame through a screw, the guide plate is connected with the guide groove in a sliding manner, the guide groove is formed in the leveling box, and the pressure sensor is connected with the guide groove through a screw.

Through adopting above-mentioned technical scheme, the hydraulic stem promotes the crane makes leveling roller and corrosion resistant plate contact and exert certain pressure to it the crane removes the in-process, the deflector is in the guide way removes and leads it, guarantees its steady lift, simultaneously the deflector can right pressure sensor exerts pressure, pressure sensor detects the pressure that applys and alright online to level and level the dynamics spare on-line monitoring, adjusts its dynamics simultaneously, guarantees the level and smooth effect of device.

Further, the support is welded with the lifting frame, and the oil absorption sponge is bonded with the support.

Through adopting above-mentioned technical scheme, at the steel sheet level and smooth in-process, the oil absorption sponge can carry out self-cleaning with its surface residual lubricating oil, guarantees stainless steel plate's clean and tidy nature, need not artifical manual clean simultaneously.

Further, the oil storage box is installed to the crane upper end, oil storage box upper end is connected with the filler pipe, the filler pipe is the hose, install the pipe on the oil storage box side wall, clean the sponge is installed to leveling roller top, clean the sponge with the crane bonds.

Through adopting above-mentioned technical scheme, in the flattening process, clean the sponge can with clean impurity on the leveling roller, and it is provided with dust extraction subassembly to clean up impurity to clean up one side of the sponge, and dust extraction subassembly extracts simultaneously lubricating oil in the oil storage box is passed through the pipe with clean the sponge and act on the leveling roller, can play the effect of heat dissipation lubrication to it.

Further, an operation panel is mounted on one side wall of the leveling box, the operation panel is electrically connected with the motor, the hydraulic rod and the pressure sensor, and a display screen is mounted on the operation panel.

By adopting the technical scheme, the operation panel control device works, and the display screen displays the detection value of the pressure sensor.

(III) beneficial effects

Compared with the prior art, the utility model has the following beneficial effects:

in order to solve the problems that the existing leveling machine cannot monitor the pressure applying force of a compression roller on line on steel, meanwhile, the leveling force of the steel with different performances is different, and further the leveling effect of the steel is affected due to overlarge or overlarge pressure, meanwhile, lubricating oil is necessarily remained on the surface of the steel due to the fact that the lubricating oil is arranged on the surface of the compression roller, the device cannot clean the steel and needs to be cleaned manually, so that the practicability of the device is low.

Drawings

FIG. 1 is a schematic view of an on-line leveler according to the present utility model;

FIG. 2 is a right side cross-sectional view of a trimming box in an in-line trimming machine in accordance with the present utility model;

fig. 3 is a right side view of a lifting frame in an on-line leveler according to the present utility model.

The reference numerals are explained as follows:

1. an operation panel; 2. a display screen; 3. leveling the box; 4. a cavity is communicated; 5. a guide roller; 6. a carrying roller; 7. a pressure sensor; 8. a guide groove; 9. a guide plate; 10. wiping the sponge; 11. a hydraulic rod; 12. a filler pipe; 13. an oil storage box; 14. a conduit; 15. a lifting frame; 16. a leveling roller; 17. a motor; 18. a bracket; 19. an oil absorbing sponge.

Detailed Description

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

As shown in fig. 1-3, an online leveling machine in this embodiment, including leveling case 3, two sets of logical chamber 4 have been seted up to symmetry on leveling case 3 both sides wall, two sets of guide rolls 5 have been installed to symmetry about in the logical chamber 4, the corrosion resistant plate is leveled in leading to the guide roll 5 that the intracavity 4 was gone into leveling case 3, mid-mounting has loading roll 6 in the leveling case 3, loading roll 6 one end is connected with motor 17, motor 17 drives loading roll 6 and rotates and carry out the transportation to the corrosion resistant plate, two sets of hydraulic levers 11 are installed to leveling case 3 inner wall upper end symmetry, be connected with crane 15 on the output of hydraulic levers 11, install leveling roll 16 in the crane 15, be fixed with two sets of deflector 9 on the crane 15 both sides wall symmetry, two sets of guide grooves 8 have been seted up to symmetry on the both sides wall in the leveling case 3, pressure sensor 7 is installed to the guide groove 8 bottom, hydraulic lever 11 promotes crane 15 make leveling roll 16 and corrosion resistant plate contact and exert certain pressure to it, in the crane 15 moving process, deflector 9 moves at deflector groove 8 and carries out smooth and carries out transportation to the corrosion resistant plate, be connected with crane 9, the pressure sensor is guaranteed to be carried out the pressure sensor is carried out on the side of linear deflector 9, the pressure sensor is left and is carried out on the side of the linear deflector, the device is adjusted to the pressure sensor is required to be clean and the pressure sensor is adjusted, the pressure sensor is 18 simultaneously, the pressure sensor is used to be applied to the linear sensor is 18.

As shown in fig. 1-3, in this embodiment, the through cavity 4 is formed on the leveling box 3, the guide roller 5 is rotationally connected with the through cavity 4, the bearing roller 6 is rotationally connected with the leveling box 3, the output shaft of the motor 17 is connected with one end of the bearing roller 6 by a key, the motor 17 is connected with the leveling box 3 by a screw, the hydraulic rod 11 is connected with the leveling box 3 by a screw, the output end of the hydraulic rod 11 is connected with the lifting frame 15 by a screw, the leveling roller 16 is rotationally connected with the lifting frame 15, the guide plate 9 is connected with the lifting frame 15 by a screw, the guide plate 9 is slidingly connected with the guide groove 8, the guide groove 8 is formed on the leveling box 3, the pressure sensor 7 is connected with the guide groove 8 by a screw, the bracket 18 is welded with the lifting frame 15, and the oil absorption sponge 19 is adhered to the bracket 18.

As shown in fig. 1-3, in this embodiment, an oil storage box 13 is installed at the upper end of a lifting frame 15, an oil injection pipe 12 is connected to the upper end of the oil storage box 13, the oil injection pipe 12 is a hose, a conduit 14 is installed on one side wall of the oil storage box 13, a wiping sponge 10 is installed above a leveling roller 16, the wiping sponge 10 is adhered to the lifting frame 15, impurities on the leveling roller 16 can be wiped by the wiping sponge 10 in the leveling process, a dust collection component is arranged on one side of the wiping sponge 10, the cleaned impurities are extracted by the dust collection component, meanwhile, lubricating oil in the oil storage box 13 acts on the leveling roller 16 through the conduit 14 and the wiping sponge 10, the lubricating oil can play a role of heat dissipation and lubrication, an operation panel 1 is installed on one side wall of the leveling box 3, the operation panel 1 is electrically connected with a motor 17, a hydraulic rod 11 and a pressure sensor 7, a display screen 2 is installed on the operation panel 1, the operation panel 1 controls the operation of a device, and the display screen 2 displays the detection value of the pressure sensor 7.

The specific implementation process of this embodiment is as follows: when the stainless steel leveling device is used, an external power supply is connected, a stainless steel plate enters the leveling box 3 through the guide roller 5 in the through cavity 4 to be leveled, the motor 17 drives the bearing roller 6 to rotate to convey the stainless steel plate, in the leveling process, the hydraulic rod 11 pushes the lifting frame 15 to enable the leveling roller 16 to be in contact with the stainless steel plate and apply certain pressure to the stainless steel plate, in the moving process of the lifting frame 15, the guide plate 9 moves in the guide groove 8 to guide the stainless steel plate to ensure stable lifting of the stainless steel plate, meanwhile, the guide plate 9 can apply pressure to the pressure sensor 7, the pressure sensor 7 can detect the applied pressure to online monitor leveling pressurization force pieces, meanwhile, the wiping sponge 10 can wipe impurities on the leveling roller 16, dust collection components are arranged on one side of the wiping sponge 10, the dust collection components can collect the cleaned impurities, meanwhile, lubricating oil in the oil storage box 13 acts on the leveling roller 16 through the guide pipe 14 and the wiping sponge 10, finally, the oil left on the surface of the stainless steel plate can be automatically cleaned without the effect of heat dissipation and lubrication of the oil absorption sponge 19, and the neatness of the stainless steel plate is ensured, and meanwhile, manual cleaning is performed.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An online levelling machine, characterized in that: including leveling case (3), two sets of logical chamber (4) have been seted up to symmetry on leveling case (3) both sides wall, two sets of guide rolls (5) have been installed to symmetry about leading to in chamber (4), mid-mounting has carrier roll (6) in leveling case (3), carrier roll (6) one end is connected with motor (17), two sets of hydraulic levers (11) are installed to leveling case (3) inner wall upper end symmetry, be connected with crane (15) on the output of hydraulic lever (11), install leveling roller (16) in crane (15), symmetry is fixed with two sets of deflector (9) on crane (15) both sides wall, two sets of guide slots (8) have been seted up to symmetry on leveling case (3) both sides wall, pressure sensor (7) are installed to guide slot (8) bottom, crane (15) with install support (18) on the adjacent one side wall of deflector (9), oil absorption sponge (19) are installed to support (18) one end.

2. An on-line levelling machine as claimed in claim 1, wherein: the through cavity (4) is formed on the leveling box (3), and the guide roller (5) is rotationally connected with the through cavity (4).

3. An on-line levelling machine as claimed in claim 1, wherein: the bearing roller (6) is rotationally connected with the leveling box (3), an output shaft of the motor (17) is in key connection with one end of the bearing roller (6), and the motor (17) is connected with the leveling box (3) through screws.

4. An on-line levelling machine as claimed in claim 1, wherein: the hydraulic rod (11) with level case (3) pass through screw connection, the output of hydraulic rod (11) with crane (15) pass through bolted connection, level roller (16) with crane (15) rotate and be connected, deflector (9) with crane (15) pass through screw connection, deflector (9) with guide way (8) sliding connection, guide way (8) shaping in level on case (3), pressure sensor (7) with guide way (8) pass through screw connection.

5. An on-line leveler as set forth in claim 4 wherein: the support (18) is welded with the lifting frame (15), and the oil absorption sponge (19) is adhered with the support (18).

6. An on-line leveler as set forth in claim 5 wherein: the oil storage box (13) is installed to crane (15) upper end, oil storage box (13) upper end is connected with oil filler pipe (12), oil filler pipe (12) are the hose, install pipe (14) on oil storage box (13) one side wall, clean sponge (10) are installed to leveling roller (16) top, clean sponge (10) with crane (15) bonding.

7. An on-line leveler according to claim 6, wherein: an operation panel (1) is arranged on one side wall of the leveling box (3), the operation panel (1) is electrically connected with the motor (17), the hydraulic rod (11) and the pressure sensor (7), and a display screen (2) is arranged on the operation panel (1).