CN219311175U - Drainage riser erection equipment - Google Patents

Abstract

The utility model discloses a drainage riser installation device which comprises a steel cable track and an operation platform, wherein a plurality of mutually independent sliding frames are arranged on the steel cable track, a drilling device, a clamping seat installation device, a pipeline transportation device and a clamping ring installation device which are mutually independent are sequentially arranged on the steel cable track, and the drilling device, the clamping seat installation device, the pipeline transportation device and the clamping ring installation device are in braking sliding fit with the steel cable track through the sliding frames, so that the drainage riser installation device is convenient for narrow place operation, avoids manual high-altitude operation, improves safety and increases installation efficiency.

Description

Drainage riser erection equipment

Technical Field

The utility model relates to the technical field of drain pipe installation, in particular to drain pipe installation equipment.

Background

When urban district carries out district rain and sewage reposition of redundant personnel transformation project, key work when the confluence riser is reformed transform, generally newly increase the rainwater riser in order to realize the purpose of rain and sewage reposition of redundant personnel, but because the operation space is narrower, mechanical equipment such as scaling ladder can't be used, can only rely on setting up double scaffold frame or artifical bedplate mounting means, slow and with high costs to the former construction speed, especially measure the expense is high, and is very uneconomical, and is big to the safety risk of the latter, and the regulation has forbidden to use.

Meanwhile, in the process of installing the pipeline, the pipeline is usually punched, installed by a clamping seat, butted, installed and fixed by a clamping ring to form a circulation unit, the next circulation unit is completed by one circulation unit, and the installation efficiency is low after the punching is restarted.

Thus, there is a need for a drainage riser installation apparatus and installation method for confined work spaces in engineering and in the field.

Disclosure of Invention

The utility model aims to provide drainage riser installation equipment, which realizes mechanized construction of the drainage riser by means of a steel cable track, a sliding frame, a drilling device, a clamping seat installation device, a pipeline transportation device, a clamping ring installation device, an operation platform and the like, reduces construction cost, improves construction efficiency, reduces safety risk and solves the problems of high safety risk and low installation efficiency.

In order to overcome the defects, the utility model provides a steel cable rail which is provided with a plurality of mutually independent sliding frames, and the steel cable rail is sequentially provided with a drilling device, a clamping seat mounting device, a pipeline transportation device and a clamping ring mounting device which are mutually independent, wherein the drilling device, the clamping seat mounting device, the pipeline transportation device and the clamping ring mounting device are in braking sliding fit with the steel cable rail through the sliding frames.

Preferably, the steel cable track, the sliding frame, the drilling device, the clamping seat mounting device, the pipeline transportation device and the clamping ring mounting device are all connected with the operation platform through wireless signals.

Preferably, the steel cable track comprises a mounting bracket fixed at the top of a wall body, hoisting equipment and a positioning reference device which are mounted on the mounting bracket, a steel cable connected with the hoisting equipment and an anchoring end arranged at the bottom of the steel cable, wherein a sliding frame and the steel cable are movably and fixedly matched through an electric pulley block, the sliding frame is provided with a positioning device, a plurality of mounting holes are formed in the middle of the sliding frame, the sliding frame is respectively and fixedly matched with a drilling device, a clamping seat mounting device, a pipeline transportation device and a clamping ring mounting device through mounting holes and mounting pieces, and the sliding frame corresponds to the drilling device, the clamping seat mounting device, the pipeline transportation device and the clamping ring mounting device one by one, and the positioning device is connected with an operating platform through the positioning reference device in a wireless signal manner.

More preferably, the drilling device comprises a first fixed support, one side of the first fixed support, far away from the wall, is fixedly matched with the sliding frame through a fastener, a plurality of hydraulic support legs symmetrical with respect to the middle position of the first fixed support are arranged on one side of the first fixed support, the hydraulic support legs are perpendicular to the wall, anchoring drill bits are arranged at the tail ends of the hydraulic support legs, the output ends of the anchoring drill bits point to the wall, a first sliding support is transversely arranged at the middle position of the first fixed support, a first hydraulic jacking device is arranged on the first sliding support, the first hydraulic jacking device is perpendicular to the wall, a drilling machine is arranged at the output end of the first hydraulic jacking device, a drilling drill bit is arranged at the output end of the drilling machine, the drilling drill bit, the drilling machine and the output end of the first hydraulic jacking device are coaxial in a concentric manner, a camera is arranged on the first hydraulic jacking mechanism on one side of the drilling machine, the camera ends of the camera are aligned with the wall, and the clamping seat mounting device is arranged below the drilling device.

Further, the cassette installation device comprises a second fixed support, one side, far away from the wall, of the second fixed support is fixedly matched with the sliding frame through a fastener, the two sides of the second fixed support are slidably provided with second sliding supports along the direction perpendicular to the wall, a cassette box is arranged between the second sliding supports, first hydraulic adjusting devices are respectively arranged between the two sides of the cassette box and the corresponding second sliding supports, and the center shafts of the first hydraulic adjusting devices are located on the same horizontal line.

Still further, be equipped with Y font recess in the cassette box, be equipped with a plurality of cassettes in the Y font recess with piling up, one side of cassette box is equipped with the cassette mounting channel, is equipped with first spring assembly between cassette bottom and the cassette of cassette mounting channel one side of keeping away from, and cassette mounting channel one side of keeping away from the wall body is equipped with cassette jacking device and cassette fixing device, one side of cassette box is equipped with the camera, and pipeline transportation device is located the below of cassette mounting device.

Still further, the pipe transportation device comprises an upper device, a middle device and a lower device, wherein the upper device is positioned between the clamping seat mounting device and the clamping ring mounting device, and the middle device and the lower device are positioned below the clamping ring mounting device.

Specifically, the structure of upper portion device, middle part device and lower part device is similar, all include the third fixed bolster, with the third sliding support of the horizontal sliding fit of third fixed bolster, with third sliding support fixed fit's second hydraulic pressure adjusting device and with second hydraulic pressure adjusting device output fixed fit's tongs, tongs pass through tongs power device control and open and shut, and the open end of tongs is just to the wall body, one side of second hydraulic pressure adjusting device is equipped with the camera, all be equipped with the rubber pad on the tongs that is located upper portion device and lower part device, be equipped with a plurality of rolling pulleys along pincers wall equidistant on the tongs inboard that is located middle part device, all be equipped with the electronic lock that is used for the braking on the rolling pulley, the surface of rolling pulley all is equipped with the rubber circle.

Specifically, the snap ring installation device comprises a fourth fixed support, a fourth sliding support is slidably arranged on two sides of the fourth fixed support along the direction perpendicular to the wall body, a snap ring box is arranged between the fourth sliding supports, third hydraulic adjusting devices are respectively arranged between two sides of the snap ring box and the corresponding fourth sliding support, and a center shaft of each third hydraulic adjusting device is located on the same horizontal line.

More specifically, be equipped with the U-shaped recess that falls in the snap ring box, be equipped with a plurality of snap rings in stacking in the U-shaped recess that falls, snap ring box one side is equipped with the snap ring installation passageway, is equipped with second spring assembly between snap ring bottom of the snap ring box portion and the snap ring that keep away from snap ring installation passageway one side, is equipped with snap ring jacking device and snap ring fixing device that keep away from the snap ring installation passageway one side of wall body, snap ring box one side is equipped with the camera.

The utility model has the beneficial effects that:

1. the equipment can realize construction operation of the drainage stand pipe under a narrower condition, does not need to independently set up a scaffold or work at a high place by personnel, realizes mechanized construction of the drainage stand pipe, introduces the construction method and the working procedure of the drainage stand pipe in detail, and clarifies the working contents of each device in each working procedure;

2. the equipment is provided with the independent frame, and is divided into four independent parts, namely a drilling device, a clamping seat mounting device, a pipeline transportation device and a clamping ring mounting device, so that line production of drilling, clamping seat mounting and pipeline mounting is realized, and the drilling, clamping seat mounting and pipeline mounting are synchronously operated at different positions, thereby greatly accelerating the construction efficiency;

3. The drilling device is provided with the hydraulic support and the anchoring device, so that the stability of drilling is improved, in addition, the drilling position can be adjusted through the sliding frame and the sliding support, and the accuracy of the drilling device is improved;

4. the clamping seat mounting device and the clamping ring mounting device realize the automatic positioning function of clamping seat mounting by arranging the sliding support, the hydraulic adjusting device and the positioning camera, and the manual control and adjustment are not needed, so that the practicability of the equipment is improved; in addition, the clamping seat box, the clamping ring box and the spring device are arranged, so that continuous operation is realized, and the equipment efficiency is improved; in addition, the hydraulic jacking device and the fixing device are innovatively arranged on the clamping seat box and the clamping ring box, so that the installation function of the clamping seat and the clamping ring is realized;

5. the pipeline transportation device realizes the continuous pipeline installation operation by arranging the upper, middle and lower three-section devices and arranging the rolling pulleys, the electronic locks and other devices in the middle device, greatly improves the pipeline installation efficiency, realizes the automatic alignment function of the pipeline installation process by automatically measuring data by the cameras and a plurality of groups of positioning devices, and ensures the operation quality by manually confirming after alignment;

6. the standard sliding frame is arranged, and the fixed brackets of the drilling device, the clamping seat mounting device, the pipeline transportation device, the clamping ring mounting device and the like are connected and mounted in a spiral manner, so that the convenience of equipment mounting is realized, and the number of the devices can be adjusted according to the requirement, so that more functions are realized;

7. The adjustable supporting equipment is simple, can be suitable for laying work of municipal pipelines such as water supply, fuel gas, cables and the like, and has stronger adaptability.

Drawings

FIG. 1 is a schematic view of a drain riser installation apparatus of the present utility model;

FIG. 2 is an enlarged schematic view of the point A of the present utility model;

FIG. 3 is a schematic view of a drilling apparatus according to the present utility model;

FIG. 4 is a schematic diagram of a card holder mounting apparatus according to the present utility model;

FIG. 5 is a schematic cross-sectional view at B-B of the present utility model;

FIG. 6 is a schematic view of the upper device structure of the pipe transportation device of the present utility model;

FIG. 7 is a schematic view of a middle part of the pipe transportation apparatus according to the present utility model;

FIG. 8 is a schematic view of the section D-D of the present utility model;

FIG. 9 is a schematic view of the lower part of the pipeline transportation device according to the present utility model;

FIG. 10 is a schematic view of a snap ring mounting device according to the present utility model;

FIG. 11 is a schematic view of the cross section at C-C of the present utility model;

in the figure: 1. a wire rope track; 101. a mounting bracket; 102. hoisting equipment; 103. positioning a reference device; 104. a wire rope; 105. a sliding frame; 106. an anchor head; 107. an electric pulley block; 108. a mounting hole; 109. a positioning device;

2. A drilling device; 201. a first fixing bracket; 202. a hydraulic support leg; 203. anchoring the drill bit; 204. a first sliding bracket; 205. a first hydraulic jack; 206. a drilling machine; 207. a perforating drill bit; 208. a first pulley; 209. a first electric gear;

3. a camera;

4. a clamping seat mounting device; 401. a second fixing bracket; 402. a second sliding bracket; 403. a cartridge; 404. a first hydraulic pressure adjustment device; 4031. y-shaped grooves; 405. a clamping seat; 4032. a cassette mounting channel; 4033. a first spring means; 406. a clamping seat jacking device; 407. a clamping seat fixing device; 408. a second electric gear;

5. a pipe transportation device; 501. an upper device; 502. a middle part device; 503. a lower device; 504. a third fixing bracket; 505. a third sliding bracket; 506. a second hydraulic pressure adjustment device; 507. gripping tongs; 508. a grasper power device; 509. a rubber pad; 510. a rolling pulley; 511. an electronic lock; 512. a rubber ring; 513. a second pulley; 514. a third electric gear; 515. a roller shaft;

6. a snap ring mounting device; 601. a fourth fixing bracket; 602. a fourth sliding bracket; 603. a clasp box; 604. a third hydraulic pressure adjustment device; 6031. an inverted U-shaped groove; 605. a clasp; 6032. a clasp mounting passage; 6033. a second spring means; 606. a clasp jacking device; 607. a clasp fixing means; 608. and a fourth electric gear.

Detailed Description

The utility model is described in further detail below with reference to the drawings and the specific examples.

As shown in fig. 1-2, as a preferred embodiment 1, a drainage riser installation apparatus includes a steel cable track 1 and an operation platform, wherein a plurality of sliding frames 105 running independently of each other are provided on the steel cable track 1, a drilling device 2, a clamping seat installation device 4, a pipe transportation device 5 and a clamping ring installation device 6 running independently of each other are sequentially provided on the steel cable track 1, the drilling device 2, the clamping seat installation device 4, the pipe transportation device 5 and the clamping ring installation device 6 are all in braking sliding fit with the steel cable track 1 through the sliding frames 105, the drilling end surface of the drilling device 2 faces a wall, the clamping seat installation device 4 installs a clamping seat 405 at a drilling position of the drilling device 2, the pipe transportation device 5 transports a pipe body to the clamping seat 405 and is in installation butt joint with an upper pipe body, the clamping ring installation device 6 fixes the pipe body by fixing the clamping ring 605 with the corresponding clamping seat 405 through fixing fit, and the steel cable track 1 and the sliding frames 105, the drilling device 2, the clamping seat installation device 4, the pipe transportation device 5 and the clamping ring installation device 6 are connected with the operation platform through wireless signals;

The steel cable track 1 is provided with a plurality of sliding frames 105 which independently run, and the different sliding frames 105 are respectively provided with a drilling device 2, a clamping seat mounting device 4, a pipeline conveying device 5 and a clamping ring mounting device 6, wherein the drilling device 2, the clamping seat mounting device 4, the pipeline conveying device 5 and the clamping ring mounting device 6 are sequentially arranged, after the mounting positions of the operating platform are determined, the operating platform can work at the different positions respectively, and pipelines at each mounting position are sequentially and fixedly mounted according to the working sequences of punching, clamping seat 405 mounting, pipeline conveying, butt joint and clamping ring 605 mounting, so that the automatic pipeline mounting is conveniently carried out in a narrow place, and the operating platform is used for assisting and controlling.

As shown in fig. 1-2, as a preferred embodiment 2, the steel cable track 1 includes a mounting bracket 101 fixed on the top of a wall, a hoisting device 102 and a positioning reference device 103 mounted on the mounting bracket 101, a steel cable 104 connected with the hoisting device 102, and an anchor head 106 disposed at the bottom of the steel cable 104, a sliding frame 105 is movably and fixedly matched with the steel cable 104 through an electric pulley block 107, a positioning device 109 is disposed on the sliding frame 105, a plurality of mounting holes 108 are disposed in the middle of the sliding frame 105, the sliding frame 105 is respectively and fixedly matched with the drilling device 2, the clamping seat mounting device 4, the pipeline transportation device 5 and the clamping ring mounting device 6 through the mounting holes 108 and the mounting pieces, and the sliding frame 105 is in one-to-one correspondence with the drilling device 2, the clamping seat mounting device 4, the pipeline transportation device 5 and the clamping ring mounting device 6, and the positioning device 109 is connected with an operation platform through the positioning reference device 103 by wireless signals.

In embodiment 2, the hoisting device 102 is generally fixed on the roof by a bracket, and the track length can be adjusted by the hoisting device 102 according to the floor height before construction;

the positioning reference device 103 can emit wireless signals outwards, is arranged on the hoisting equipment 102 and is generally arranged at a relatively stable position, a wireless local area network positioning technology is adopted to position all devices, all positioning devices 109 take the devices as positioning reference points in the operation process, an operation platform can automatically establish a coordinate system by the positioning reference points in the operation process, the coordinate positions of all installation parts are calculated and installed, the positions of all positioning devices 109 are dynamically updated, the movement displacement and the movement path of all devices are dynamically calculated, the up-and-down movement of all devices is generally completed through the sliding frame 105, the left-and-right movement and the forward-and-backward movement of all devices are detailed in the detailed structure of all devices, and in addition, the positioning reference device 103 is also a relay for connecting the operation platform with the sliding frame 105, the drilling device 2, the clamping seat installation device 4, the pipeline transportation device 5, the clamping ring installation device 6 and other parts;

the steel cable 104 is vertically arranged, more than 2 steel cables 104 are generally arranged for ensuring stable track, the upper end of the steel cable 104 is connected with the hoisting equipment 102, and the lower end of the steel cable is fixed on the ground through an anchoring end 106;

The sliding frame 105 is of a grid structure, an electric pulley block 107 is arranged in a vertical pipe and provides power for the frame body, a mounting hole 108 is formed in a transverse pipe and used for mounting other devices, and a positioning device 109 is further arranged on the electric frame and used for identifying the vertical displacement of the frame.

As shown in fig. 3, as a preferred embodiment 3, the drilling device 2 includes a first fixing support 201, one side of the first fixing support 201 away from the wall is fixedly matched with the sliding frame 105 through a fastener, one side of the first fixing support 201 close to the wall is provided with a plurality of hydraulic support legs 202 symmetrical with respect to the middle position of the first fixing support 201, the hydraulic support legs 202 are perpendicular to the wall, the tail ends of the hydraulic support legs 202 are provided with anchoring drill bits 203, the output ends of the anchoring drill bits 203 point to the wall, the middle position of the first fixing support 201 is provided with a first sliding support 204 in a transversely movable manner, the first sliding support 204 is provided with a first hydraulic jacking device 205, the first hydraulic jacking device 205 is perpendicular to the wall, the output end of the first hydraulic jacking device 205 is provided with a drilling machine 206, the output end of the drilling machine 206 is provided with a drilling drill bit 207, the drilling machine 206 and the output end of the first hydraulic jacking mechanism on one side of the drilling machine 206 are concentric and coaxial, the camera head 3 is provided with the camera head 3, and the camera end of the camera head 3 is aligned with the wall, and the clamping seat mounting device 4 is located below the drilling device 2.

In embodiment 3, the first fixing bracket 201 has a plate-like structure, is connected to the frame body by bolts, and is a body structure to which the drilling device 2 is subjected to force;

the hydraulic support legs 202 are connected with the first fixing support 201, the number of the hydraulic support legs 202 is generally 4, the hydraulic support legs 202 are respectively arranged at four corner points of the fixing support, the hydraulic support legs are symmetrical to each other about the middle position of the first fixing support 201, and the hydraulic support legs are supported on a wall body in a hydraulic telescopic mode to improve the stability of drilling construction of the device;

the anchoring drill bit 203 is arranged at the bottom of the hydraulic support leg 202, the anchoring drill bit 203 is a micro drill bit, and the anchoring drill bit 203 drills into a wall body in the process of erecting the hydraulic support leg 202 so as to improve the stress stability of the support leg;

the first sliding support 204 is in sliding fit with the first fixed support 201 through a first electric gear 209 and a first pulley 208, the first electric gear 209 is arranged in a transverse rack hole in the middle position of the first fixed support 201 and meshed with the rack hole, the bottom of the first sliding support 204 is in rotating fit with a rotating shaft of the first electric gear 209, the bottom of the first sliding support 204 is in sliding fit with the surface of the first fixed support 201 through the first pulley 208, and the rotation of the first electric gear 209 can drive the first sliding support 204 to move so as to drive the first hydraulic jacking device 205, the drilling machine 206, the punching drill 207 and other components to move left and right, so that the drilling position is adjusted in the construction process;

A first hydraulic jack 205 is mounted on the first carriage 204 for providing a drilling jack force to the drilling machine 206;

a drilling machine 206 is mounted on the first hydraulic jacking device 205, and a perforating drill 207 is mounted on the drilling machine 206; the first hydraulic jacking device 205 is further provided with a camera 3 with a positioning function, and pictures are transmitted to the operation platform in real time and used for assisting in positioning of drilling holes.

As shown in fig. 4 to 5, as a preferred embodiment 4, the cartridge installation device 4 includes a second fixing bracket 401, one side of the second fixing bracket 401 far away from the wall is fixedly matched with the sliding frame 105 through a fastener, the two sides of the second fixing bracket 401 are slidably provided with a second sliding bracket 402 along the direction perpendicular to the wall, a cartridge case 403 is provided between the second sliding brackets 402, a first hydraulic adjustment device 404 is respectively provided between the two sides of the cartridge case 403 and the corresponding second sliding bracket 402, the center axis of the first hydraulic adjustment device 404 is located on the same horizontal line, a Y-shaped groove 4031 is provided in the cartridge case 403, a plurality of cartridges 405 are stacked in the Y-shaped groove 4031, one side of the cartridge case 403 is provided with a cartridge installation channel 4032, a first spring device 4033 is provided between the bottom of the cartridge case 403 far away from the cartridge installation channel 4032 and the cartridge 405, one side of the cartridge installation channel 4032 far away from the wall is provided with a cartridge jacking device 406 and a cartridge fixing device 407, one side of the cartridge case 403 is provided with a pipeline 3 is provided with a camera device below the camera device 4.

In embodiment 4, the second fixing bracket 401 has a plate-like structure, is connected to the body of the sliding frame 105 by bolts, and is a body structure to which the cartridge mounting device 4 is subjected;

the second sliding support 402 is composed of a pair of cross section rods, and the rods penetrate through a sliding groove reserved on the fixed support and then are connected with the second electric gear 408 to form a rack sliding fit;

the second electric gear 408 is installed on the second fixed bracket 401, and the second electric gear 408 is a power device of the second sliding bracket 402 and can drive the second sliding bracket 402 to move along the vertical direction of the wall surface, so as to adjust the position of the clamping seat box 403;

the first hydraulic adjusting devices 404 are respectively arranged on the second sliding bracket 402, the other ends of the first hydraulic adjusting devices are connected with the clamping seat boxes 403, the first hydraulic adjusting devices 404 are respectively arranged on two sides of the clamping seat boxes 403, and the positions of the clamping seat boxes 403 can be adjusted left and right through the first hydraulic devices;

the cartridge case 403 is used for storing the drain pipe cartridge 405, the shape of the groove inside the cartridge case 403 is always Y-shaped groove 4031 with the shape of the cartridge 405, a notch is arranged at the bottom of one end of the cartridge case 403 and is used as a cartridge mounting channel 4032, and a first spring device 4033 is arranged at the other end of the cartridge case 403 and is used for automatically pushing the cartridge 405;

A clamping seat jacking device 406 is arranged on one side, close to the clamping seat mounting channel 4032, of the clamping seat box 403, far away from the wall body and used for jacking the clamping seat 405 out of the clamping seat box 403, a drill hole is drilled in advance by the drilling device 2, an arc jacking block matched with the clamping seat 405 is arranged at the output end of the clamping seat jacking device 406, the clamping seat 405 is jacked out by providing power through a telescopic rod, two clamping seat jacking devices 406 are symmetrical with respect to the clamping seat 405, a clamping seat fixing device 407 is arranged in the middle of the clamping seat jacking device, the output end of the clamping seat fixing device 407 corresponds to an expansion screw in the middle of the clamping seat 405, after the clamping seat 405 is jacked into the drill hole, the position of the clamping seat fixing device 407 is adjusted through a hydraulic cylinder, and the clamping seat fixing device 407 drills the expansion screw in the clamping seat 405 so as to achieve the purpose of fixing the clamping seat 405;

the cartridge case 403 is further provided with a camera 3 having a positioning function for assisting in positioning when the cartridge 405 is mounted.

As shown in fig. 6 to 9, as a preferred embodiment 5, the pipe transportation device 5 includes an upper device 501, a middle device 502 and a lower device 503, the upper device 501 is located between the clamping seat mounting device 4 and the clamping ring mounting device 6, the middle device 502 and the lower device 503 are located below the clamping ring mounting device 6, the upper device 501, the middle device 502 and the lower device 503 are similar in structure, each of the upper device 501, the middle device 502 and the lower device 503 includes a third fixing bracket 504, a third sliding bracket 505 transversely sliding-matched with the third fixing bracket 504, a second hydraulic adjusting device 506 fixedly matched with the third sliding bracket 505, and a gripping tongs 507 fixedly matched with an output end of the second hydraulic adjusting device 506, the gripping tongs 507 are controlled to open and close by a gripping tongs power device 508, an opening end of the gripping tongs 507 is aligned with a wall, a camera 3 is arranged on one side of the gripping tongs 507 located on the upper device 501 and the lower device 503, a plurality of rolling pulleys 510 are arranged at equal intervals along the inner sides of the gripping tongs 507 of the middle device 502, and the rolling pulleys 510 are provided with electronic locking rings 512 for each of the rolling pulleys 510.

In embodiment 5, the third fixing bracket 504 has a plate-like structure, is connected to the body of the sliding frame 105 by bolts, and is a body structure to which the pipe transportation device 5 is subjected to force;

the third sliding support 505 is in sliding fit with the third fixed support 504 through a third electric gear 514 and a second pulley 513, the third electric gear 514 is arranged in a transverse rack hole at the middle position of the third fixed support 504 and meshed with the rack hole, the bottom of the third sliding support 505 is in rotating fit with the rotating shaft of the third electric gear 514, the bottom of the third sliding support 505 is in sliding fit with the surface of the third fixed support 504 through the second pulley 513, and the third electric gear 514 can drive the third sliding support 505 to move along the rack hole, so that the second hydraulic adjusting device 506, the grasping forceps 507 and other components are driven to move left and right, and the pipe position is adjusted;

the second hydraulic adjusting device 506 is installed on the third sliding bracket 505 and is used for adjusting the position of the pipeline in the direction vertical to the wall surface, the tail end of the second hydraulic adjusting device 506 is provided with a grabbing clamp 507, and the opening and closing of the grabbing clamp 507 are controlled by a grabbing clamp power device 508, so that the grabbing and transporting functions of the pipe are realized;

the upper device 501 and the lower device 503 of the pipeline transportation are provided with rubber pads 509 on the grasping forceps 507 for increasing the friction force of the grasping forceps 507, the middle device 502 is provided with a rolling pulley 510 and an electronic lock 511 on the grasping forceps 507, the surface of the rolling pulley 510 is provided with a rubber ring 512, the electronic lock 511 can be controlled by an electric signal, the rolling pulley 510 can not rotate when locked, and the rolling pulley 510 can roll when unlocked;

The second hydraulic adjusting device 506 is also provided with a camera 3 with a positioning function for assisting in positioning in the pipe installation process;

the upper, middle and lower pipe transport devices 501, 502 and 503 are all mounted on corresponding sliding brackets, and are moved up and down by the sliding carriage 105. After the pipeline is transported in place and fixed, the pipe is released.

As shown in fig. 10 to 11, as a preferred embodiment 6, the snap ring mounting device 6 includes a fourth fixing support 601, a fourth sliding support 602 is slidably disposed on two sides of the fourth fixing support 601 along a direction perpendicular to a wall, a snap ring box 603 is disposed between the fourth sliding supports 602, third hydraulic adjusting devices 604 are respectively disposed between two sides of the snap ring box 603 and the corresponding fourth sliding support 602, a center axis of the third hydraulic adjusting devices 604 is located on the same horizontal line, an inverted U-shaped groove 6031 is disposed in the snap ring box 603, a plurality of snap rings 605 are stacked in the inverted U-shaped groove 6031, a snap ring mounting channel 6032 is disposed on one side of the snap ring box 603, a second spring device 6033 is disposed between the bottom of the snap ring box 603 and the snap ring 605 on one side of the snap ring mounting channel 6032, a snap ring jacking device 606 and a snap ring fixing device 607 are disposed on one side of the snap ring mounting channel 6032 far from the wall, and a camera 3 is disposed on one side of the snap ring box 603.

In embodiment 6, the fourth fixing bracket 601 has a plate-like structure, is connected to the main body of the sliding frame 105 by bolts, and is a main body structure to which the snap ring mounting device 6 is subjected;

the fourth sliding support 602 is composed of a pair of rod pieces with cross-shaped cross sections, and the rod pieces penetrate through a sliding groove reserved on the fourth fixed support 601 and are connected with a fourth electric gear to form a rack sliding fit;

the fourth electric gear is arranged on the fourth fixed bracket 601, is a power device of the fourth sliding bracket 602, and can drive the fourth sliding bracket 602 to move along the vertical direction of the wall surface, so as to adjust the position of the snap ring box 603;

the third hydraulic adjusting devices 604 are respectively arranged on the fourth sliding bracket 602, the other ends of the third hydraulic adjusting devices are connected with the snap ring box 603, the third hydraulic adjusting devices 604 are respectively arranged on two sides of the snap ring box 603, and the positions of the snap ring box 603 can be adjusted left and right through the third hydraulic devices;

the clamp ring box 603 is used for storing a drain pipeline clamp ring 605, the shape of an inner groove of the clamp ring box 603 is consistent with that of the clamp ring 605, the clamp ring box 603 is an inverted U-shaped groove 6031, one end of the clamp ring box 603 is provided with a notch which is used as a clamp ring mounting channel 6032, and the other end of the clamp ring box 603 is provided with a second spring device 6033 which is used for automatically pushing the clamp ring 605;

A clamp ring jacking device 606 is arranged on one side, close to a clamp ring mounting channel 6032, of the clamp ring 603, far away from a wall body and used for jacking the clamp ring 605 out of the clamp ring 603 and aligning the clamp ring with a pre-mounted clamping seat 405, an arc jacking block matched with the clamp ring 405 is arranged on the output end of the clamp ring jacking device 606 and is used for jacking the clamp ring 605 through the thrust of a telescopic rod, clamp ring fixing devices 607 are arranged on two sides of the clamp ring jacking device 606, the clamp ring fixing devices 607 are symmetrical with respect to the clamp ring 605, the output ends of the clamp ring fixing devices 607 correspond to opposite-pull screws on two sides of the clamp ring 605, and after the clamp ring 605 is in place, the opposite-pull screws in the clamp ring 605 are drilled through the clamp ring fixing devices 607 to be fixedly matched with the corresponding clamping seat 405 so as to achieve the purpose of fixing a drain pipe;

the bottom of the snap ring box 603 is also provided with a camera 3 with a positioning function for assisting in positioning during the installation of the snap ring 605.

As a preferred embodiment 7, a drain riser installation method using the drain riser installation apparatus of embodiments 1 to 6, comprising the steps of:

firstly, installing a steel cable track 1 and a sliding frame 105, respectively installing a drilling device 2, a clamping seat installation device 4, a pipeline transportation device 5 and a clamping ring installation device 6 on different sliding frames 105, sequentially arranging the devices from top to bottom, positioning the drilling device 2, the clamping seat installation device 4, the pipeline transportation device 5 and the clamping ring installation device 6 through a wireless positioning technology, and determining the installation position through an operation platform;

Secondly, moving the drilling device 2 to a first installation position for drilling;

thirdly, the drilling device 2 moves upwards to the next installation position for drilling, and the clamping seat installation device 4 moves upwards to the drilling position in the previous step for clamping seat 405 installation;

fourth, the drilling device 2 moves up to the next installation position to drill holes, the clamping seat installation device 4 moves up to the drilling position in the previous step to install the clamping seat 405, the pipeline transportation device 5 extracts the pipeline to the clamping seat 405 installation position in the previous two steps to install the pipeline in a butt joint way, and the clamping ring installation device 6 moves up to the clamping seat 405 installation position in the previous two steps to fixedly install the clamping ring 605 and the corresponding clamping seat 405;

fifth, repeating the fourth step until drilling is completed at all mounting positions, moving the drilling device 2 to a proper position and closing the drilling device 2 until all the cartridges 405 are mounted, moving the cartridge mounting device 4 to a proper position and closing the cartridge mounting device 4 until all the pipes and the snap rings 605 are mounted, and moving the pipe transporting device 5 and the snap ring mounting device 6 to a proper position and closing;

and sixthly, checking the installation condition of the pipeline through the camera 3, resetting each device and disassembling the device.

In example 7, the construction principle and operation steps of the drainage riser installation device are as follows:

firstly, the steel cable track 1 is installed and fixed according to the installation position of the drainage vertical pipe, and then the sliding frame 105, the drilling device 2, the clamping seat installation device 4, the pipeline transportation device 5 and the clamping ring installation device 6 are installed in place. Then, after relevant parameters of the drainage vertical pipe are input through the operation platform, the operation platform automatically calculates relevant information such as drilling positions, number, pipe number and installation positions;

through automatic calculation of drilling coordinate information, an operation platform automatically calculates a movement route of the drilling device 2 and issues an instruction, after the drilling device 2 is transported to a designated position through a sliding frame 105, the drilling device 2 automatically adjusts the position of a hydraulic support leg 202, the hydraulic support leg 202 is fixed through an anchoring device, then the position of a drilling machine 206 is adjusted through a hydraulic jacking device to drill, after the drilling is completed, the drilling machine 206 is retracted through the hydraulic jacking device, the anchoring device is loosened through inversion, the hydraulic support leg 202 is retracted, then the next drilling is performed, when a problem occurs in the drilling process, the operation platform automatically prompts, meanwhile, a camera 3 is opened, and a manual operation mode is shifted; the drilling operation sequence is sequentially from bottom to top, the operation process is independent and is not influenced by other operation steps until the drilling operation is completed.

When the number of the holes meets the requirement of continuous operation, the operation platform automatically issues an instruction to start the card holder installation device 4, automatically calculates the installation coordinate information of the card holder 405 through the hole drilling information, controls the card holder installation device 4 to reach a designated position, firstly transports the card holder installation device 4 to the designated position through the sliding frame 105, then automatically adjusts the position of the card holder box 403 through the second sliding bracket 402 and the first hydraulic adjusting device 404, and after the position is aligned, pushes the card holder 405 into the holes through the card holder jacking device 406, and fixes the card holder 405 through the card holder fixing device 407. After the fixing is completed, the next card holder 405 is installed; the mounting sequence of the clamping seat 405 is also that the operation is sequentially performed from bottom to top, and the operation process is independent and is not influenced by the subsequent operation steps until the mounting operation of the clamping seat 405 is completed.

When the installation quantity of the clamping seats 405 meets the requirement of the subsequent operation, the operating platform automatically issues an instruction to start the pipeline transportation device 5 and the clamping ring installation device 6, firstly, the pipeline transportation upper device 501 and the clamping ring installation device 6 are transported to a preset position, then the pipeline is prompted to be placed, the drainage vertical pipes are installed on the grasping forceps 507 of the pipeline transportation lower device 503 and the pipeline transportation middle device 502 through manual cooperation, then the pipeline is sent to the installation position through the sliding frame 105, then the pipeline is transferred to the pipeline transportation upper device 501 and the pipeline transportation middle device 502 according to the continuous transportation working principle of the pipeline transportation device 5, and after the transfer is completed, the pipeline transportation lower device 503 is loosened and moves downwards to prepare for the next circulation operation; in the transfer process, the distance from the tail end of the pipeline to the pipeline transportation middle device 502 is measured through the camera 3, an installation coordinate is calculated through the operation platform, then an instruction is issued, the position of the pipeline is adjusted through the sliding frame 105, the third sliding support 505 and the second hydraulic adjusting device 506, after the pipeline is aligned with the installed pipeline, the operation platform prompts and confirms the pipeline manually, and then the next procedure is carried out; if the pipe is not converted into a manual operation mode for regular operation, fine adjustment displacement is performed by controlling the sliding frame 105, the sliding support, the hydraulic adjusting device and the like.

After the pipelines are aligned, the operation platform installs coordinate information through the clamping seat 405, calculates installation coordinates of the clamping rings 605, issues instructions to control the clamping ring installation device 6 to move in place, firstly transports the clamping rings to the installed clamping seat 405 through the sliding frame 105, automatically adjusts the position of the clamping ring boxes 603 through the fourth sliding support 602 and the third hydraulic adjusting device 604 after the positions are aligned, fixes the clamping rings 605 to the installation position through the clamping ring jacking device 606, and fixes the clamping rings 605 through the clamping ring fixing device 607, after the first clamping rings 605 are fixed, the pipeline transportation middle device 502 is loosened, moves downwards, carries out next circulation transportation operation together with the pipeline transportation lower device 503, and the synchronous clamping ring installation device 6 carries out next circulation operation until the clamping rings 605 of the installation pipe sections are all installed, and the pipeline transportation upper device 501 is loosened, and carries out next circulation operation until all the pipelines are all installed. The pipeline transportation and the installation operation of the clamping ring 605 are synchronously carried out, so that the installation efficiency is greatly improved.

As a preferred embodiment 8, the drilling device 2, the cartridge mounting device 4, the pipe transportation device 5 and the clasp mounting device 6 in the fourth and fifth steps operate independently and synchronously, the operation platform monitors the operation process of each device in real time through the camera 3, and when the operation of each device has a problem, the operation platform can be switched to a manual operation mode for manual installation.

In embodiment 8, each device independently operates, and can execute different operations at the same time, the operation platform is a tablet personal computer, an equipment operation system is installed, after relevant parameters are input, the information such as the number of drilling holes, the positions, the number of pipes, the installation positions and the like can be automatically calculated, and the position of the device can be automatically adjusted through relevant positioning information in the process. The operation platform carries out information transmission with the sliding frame 105, the drilling device 2, the clamping seat mounting device 4, the pipeline transportation device 5 and the clamping ring mounting device 6 through a local wireless network covered by the positioning reference device 103, the operation platform command signals are firstly transmitted to the positioning reference device 103 through wireless transmission and then are transmitted to all devices through wireless transmission, and the information signals of all devices are firstly transmitted to the positioning reference device 103 through wireless transmission and then are transmitted to the operation platform through wireless transmission.

As a preferred embodiment 9, the pipe transporting device 5 in the fourth step holds the upper and lower parts of the pipe by the middle device 502 and the lower device 503, respectively, at this time, the rolling pulley 510 of the middle device 502 is in a braking state by the electronic lock 511, and stops moving when moving up to approach the snap ring mounting device 6, the rolling pulley 510 of the middle device 502 is unlocked by the electronic lock 511, the lower device 503 moves upward to push the pipe until the upper part of the pipe is located in the clamp of the upper device 501, the middle and lower parts of the pipe are located in the clamp of the middle device 502, the clamp of the upper device 501 is in a clamping fit with the upper part of the pipe, the rolling pulley 510 of the middle device 502 is in a braking state by the electronic lock 511, the middle device 502 and the upper device 501 are abutted and mounted, and the snap ring 605 is fixedly fitted with the corresponding clamping seat 405 by the snap ring 605.

As a preferred embodiment 10, the pipe transporting apparatus 5 in the fourth step is moved down to re-clamp the pipe and moved up to wait for the fifth step operation after the corresponding snap ring 605 is installed, the lower device 503 and the middle device 502.

In embodiments 9 to 10, the middle pipeline transportation device 502 and the lower pipeline transportation device 503 are a working unit when the pipeline transportation operation is performed, the rolling pulley 510 of the middle pipeline device 502 is in a locking state, clamps the middle upper part of the pipeline, clamps the lower pipeline part of the lower pipeline transportation device 503, and transports the pipeline upwards through the sliding frame 105; when the pipeline installation operation is carried out, the pipeline transportation middle device 502 and the pipeline transportation upper device 501 are a working unit, the pipeline transportation upper device 501 clamps the upper part of the pipeline through the adjustment position, the rolling pulley 510 of the pipeline transportation middle device 502 is opened, the pipeline transportation upper device 501 pulls the pipeline upwards, the pipeline middle device 502 is fixed, the pipeline transportation lower device 503 pushes the pipeline upwards, after the pipeline lower part moves in place, all the pipeline transportation devices 5 stop moving, the rolling pulley 510 of the pipeline transportation middle device 502 is locked, the pipeline transportation lower device 503 is released, the lower part moves downwards to prepare for the next working cycle, after the pipeline transportation middle device 502 and the pipeline transportation lower device 503 are aligned with each other through fine adjustment, the lower part clamp ring 605 is installed in place by the clamp ring installation device 6, after the lower part clamp ring 605 is installed, the pipeline transportation middle device 502 is released, the lower part moves downwards to carry out the lower circulation, the synchronous clamp ring installation device 6 installs the subsequent clamp ring 605 upwards from below, after the upper part clamp ring installation is completed, the pipeline transportation upper device 501 is released, the lower working cycle is prepared to carry out, and the cycle is carried out so as to realize the pipeline continuous installation operation.

Claims (10)

1. A drainage riser installation device comprising a steel cable track (1) and an operating platform, characterized in that,

be equipped with a plurality of sliding frame (105) independent each other on cable wire track (1), be equipped with drilling equipment (2), cassette installation device (4), pipeline conveyer (5) and snap ring installation device (6) independent each other on cable wire track (1) in proper order, drilling equipment (2), cassette installation device (4), pipeline conveyer (5) and snap ring installation device (6) all can be braked ground sliding fit through sliding frame (105) and cable wire track (1).

2. A drainage riser installation device according to claim 1, characterized in that the cable track (1) and the sliding carriage (105), the drilling device (2), the cartridge installation device (4), the pipe transportation device (5) and the clasp installation device (6) are all connected with the operating platform by wireless signals.

3. The drainage riser installation equipment according to claim 2, wherein the steel cable track (1) comprises a mounting bracket (101) fixed at the top of a wall body, a hoisting equipment (102) and a positioning reference device (103) which are mounted on the mounting bracket (101), a steel cable (104) connected with the hoisting equipment (102) and an anchor end (106) arranged at the bottom of the steel cable (104), the sliding frame (105) and the steel cable (104) are movably and fixedly matched through an electric pulley block (107), a positioning device (109) is arranged on the sliding frame (105), a plurality of mounting holes (108) are formed in the middle of the sliding frame (105), the sliding frame (105) is fixedly matched with the drilling device (2), the clamping seat mounting device (4), the pipeline transportation device (5) and the clamping ring mounting device (6) through the mounting holes (108) and the mounting pieces, and the sliding frame (105) corresponds to the drilling device (2), the clamping seat mounting device (4), the pipeline transportation device (5) and the clamping ring mounting device (6) one by one, and the positioning device (109) is connected with an operation wireless signal through the positioning reference device (103).

4. A drain riser installation according to claim 3, characterized in that the drilling device (2) comprises a first fixing bracket (201), one side of the first fixed support (201) far away from the wall body is fixedly matched with the sliding frame (105) through a fastener, one side of the first fixed support (201) close to the wall body is provided with a plurality of hydraulic support legs (202) which are symmetrical relative to the middle position of the first fixed support (201), the hydraulic support legs (202) are perpendicular to the wall body, the tail ends of the hydraulic support legs (202) are provided with anchoring drill bits (203), the output ends of the anchoring drill bits (203) point to the wall body, a first sliding bracket (204) is arranged at the middle position of the first fixed bracket (201) in a transversely movable way, a first hydraulic jacking device (205) is arranged on the first sliding bracket (204), the first hydraulic jacking device (205) is vertical to the wall body, a drilling machine (206) is arranged at the output end of the first hydraulic jacking device (205), a perforating drill (207) is arranged at the output end of the drilling machine (206), the drilling bit (207), the drilling machine (206) and the output end of the first hydraulic jacking device (205) are concentric and coaxial, the hydraulic jacking mechanism on one side of the drilling machine (206) is provided with a camera (3), the camera end of the camera (3) is aligned with the wall body, and the clamping seat mounting device (4) is positioned below the drilling device (2).

5. The drainage riser installation device according to claim 4, wherein the clamping seat installation device (4) comprises a second fixing support (401), one side, far away from a wall body, of the second fixing support (401) is fixedly matched with the sliding frame (105) through a fastener, second sliding supports (402) are slidably arranged on two sides of the second fixing support (401) along the direction perpendicular to the wall body, a clamping seat box (403) is arranged between the second sliding supports (402), first hydraulic adjusting devices (404) are respectively arranged between two sides of the clamping seat box (403) and the corresponding second sliding supports (402), and center shafts of the first hydraulic adjusting devices (404) are located on the same horizontal line.

6. The drainage riser installation device according to claim 5, wherein a Y-shaped groove (4031) is formed in the cartridge (403), a plurality of cartridges (405) are stacked in the Y-shaped groove (4031), a cartridge installation channel (4032) is formed in one side of the cartridge (403), a first spring device (4033) is arranged between the bottom of the cartridge (403) and the cartridge (405) far away from one side of the cartridge installation channel (4032), a cartridge jacking device (406) and a cartridge fixing device (407) are arranged on one side of the cartridge installation channel (4032) far away from the wall, a camera (3) is arranged on one side of the cartridge (403), and the pipeline transportation device (5) is located below the cartridge installation device (4).

7. A drain riser installation according to claim 5, characterized in that the pipe transportation means (5) comprises an upper means (501), a middle means (502) and a lower means (503), the upper means (501) being located between the cartridge mounting means (4) and the snap ring mounting means (6), the middle means (502) and the lower means (503) being located below the snap ring mounting means (6).

8. The drainage riser installation device according to claim 7, wherein the upper device (501), the middle device (502) and the lower device (503) are similar in structure, each of the upper device (501), the middle device (502) and the lower device (503) comprises a third fixed support (504), a third sliding support (505) which is transversely matched with the third fixed support (504) in a sliding manner, a second hydraulic adjusting device (506) which is fixedly matched with the third sliding support (505) and a gripping tongs (507) which is fixedly matched with the output end of the second hydraulic adjusting device (506), the gripping tongs (507) are controlled to open and close by a gripping tongs power device (508), the opening ends of the gripping tongs (507) are opposite to a wall body, a camera (3) is arranged on one side of the second hydraulic adjusting device (506), rubber pads (509) are arranged on the gripping tongs (507) which are positioned on the upper device (501) and the lower device (503), a plurality of rolling pulleys (510) are arranged on the inner side of the gripping tongs (507) which are positioned on the middle device (502) at equal intervals along the gripping tongs wall, electronic locks (511) are arranged on the rolling pulleys (510), and rubber rings (512) are arranged on the surfaces of the rolling pulleys (510).

9. The drainage riser installation device according to claim 7, wherein the snap ring installation device (6) comprises a fourth fixed support (601), fourth sliding supports (602) are slidably arranged on two sides of the fourth fixed support (601) along a direction perpendicular to a wall body, a snap ring box (603) is arranged between the fourth sliding supports (602), third hydraulic adjusting devices (604) are respectively arranged between two sides of the snap ring box (603) and the corresponding fourth sliding supports (602), and center shafts of the third hydraulic adjusting devices (604) are located on the same horizontal line.

10. The drainage riser installation equipment according to claim 9, wherein an inverted-U-shaped groove (6031) is formed in the snap ring box (603), a plurality of snap rings (605) are stacked in the inverted-U-shaped groove (6031), a snap ring installation channel (6032) is formed in one side of the snap ring box (603), a second spring device (6033) is arranged between the bottom of the snap ring box (603) far away from the snap ring installation channel (6032) and the snap ring (605), a snap ring (605) jacking device and a snap ring (605) fixing device are arranged on one side of the snap ring installation channel (6032) far away from a wall, and a camera (3) is arranged on one side of the snap ring box (603).

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