CN219305990U - Manufacturing device of double-color sandwich imitation leather roll - Google Patents
Manufacturing device of double-color sandwich imitation leather roll Download PDFInfo
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- CN219305990U CN219305990U CN202223194215.0U CN202223194215U CN219305990U CN 219305990 U CN219305990 U CN 219305990U CN 202223194215 U CN202223194215 U CN 202223194215U CN 219305990 U CN219305990 U CN 219305990U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
The utility model discloses a manufacturing device of a bicolor sandwich imitation leather roll, which comprises: an outer layer material extruder, a sandwich material extruder, a die and a connecting pipe; the direction of the discharge ports of the outer layer material extruder and the sandwich material extruder is arranged at right angles, the die is arranged at the discharge port of the outer layer material extruder, the connecting pipe is arranged at the discharge port of the sandwich material extruder, and the connecting pipe is connected with the side face of the die. The proposal disclosed by the utility model can produce the bicolor sandwich imitation leather roll, and the manufacturing efficiency is the same as that of a normal bicolor thread imitation leather roll.
Description
Technical Field
The utility model relates to the technical field of pet food preparation, in particular to a manufacturing device of a double-color sandwich imitation leather roll.
Background
The double-color imitation leather roll is made up by using cereal starch as main material and adopting high-temperature high-pressure extrusion process. At present, two colors of the double-color imitation leather roll can only be spliced and presented in a spiral line mode, cannot be embodied in a middle sandwich mode, or are provided with a sandwich, and the outer layer is provided with no spiral line.
Therefore, how to provide a manufacturing device for a two-color sandwich imitation leather roll is a technical problem to be solved in the art.
Disclosure of Invention
The utility model aims to provide a manufacturing device of a double-color sandwich imitation leather roll.
According to the utility model, a manufacturing device of a bicolor sandwich imitation leather roll is provided, which comprises an outer layer material extruder, a sandwich material extruder, a die and a connecting pipe;
the direction of the discharge ports of the outer layer material extruder and the sandwich material extruder is arranged at right angles, the die is arranged at the discharge port of the outer layer material extruder, the connecting pipe is arranged at the discharge port of the sandwich material extruder, and the connecting pipe is connected with the side face of the die.
Optionally, the mold comprises: the first die body, the second die body, the sandwich material feed inlet, the outer layer material feed position, the discharge position and the outer layer material feed inlet;
the second die body is connected with one end of the first die body, the discharging position is arranged at the other end of the first die body, the sandwich material feeding port is arranged on the cylindrical cambered surface of the second die body, and the sandwich material feeding port is connected with the connecting pipe.
Optionally, the outer layer material feeding position includes a plurality of outer layer material feed inlet, outer layer material feed inlet evenly sets up on the cylindricality bottom surface of the second mould body.
Optionally, the number of the outer layer material feed inlets is six.
Optionally, the outfeed position includes: the first discharging hole and the second discharging hole;
the first discharge hole and the second discharge hole are circular, the diameter of the first discharge hole is larger than that of the second discharge hole, and the second discharge hole and the first discharge hole are concentrically matched and installed to form the discharge position; and forming side cuts which are arranged anticlockwise and have the same angle at the positions of 0 degrees and 180 degrees on the inner side of the circular ring of the first discharge hole.
Optionally, the first die body includes a die joint portion and a die tube portion, and the second die body is connected with the die joint portion and the die tube portion in sequence.
Optionally, the second die body is the same as the outer diameter of the die joint portion, and the outer diameter of the die tube portion is smaller than the outer diameter of the die joint portion.
Optionally, the frontal end surface of the mold tube portion exhibits a first helical pattern and a second helical pattern; the first spiral lines are semicircular spiral lines and are provided with first tip protrusions; the second spiral lines are semicircular spiral lines and are provided with second tip protrusions; the end surfaces of the first spiral lines and the second spiral lines are combined together to form a circular structure and are provided with a first tip protrusion and a second tip protrusion.
Optionally, the first and second tip protrusions are disposed in a clockwise direction.
According to the technical content disclosed by the utility model, the method has the following beneficial effects: can produce the bicolor sandwich imitation leather roll, and the manufacturing efficiency is the same as that of a normal bicolor thread imitation leather roll.
Other features of the present utility model and its advantages will become apparent from the following detailed description of exemplary embodiments of the utility model, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description, serve to explain the principles of the utility model.
FIG. 1 is a schematic diagram of a manufacturing apparatus for a two-color sandwich imitation leather roll according to an embodiment;
fig. 2 is a right side view of a device for manufacturing a two-color sandwich imitation leather roll provided according to an embodiment;
FIG. 3 is a left side view of a device for manufacturing a two-color sandwich imitation leather roll according to an embodiment;
FIG. 4 is a schematic diagram of a two-color sandwich imitation leather roll finished product provided according to an embodiment;
fig. 5 is a flowchart of a method for manufacturing a two-color sandwich imitation leather roll according to an embodiment.
Reference numerals illustrate: 1-first discharge gate, 2-second discharge gate, 3-first helical line, 31-first pointed end arch, 4-second helical line, 41-second pointed end arch, 5-first mould body, 51-mould joint part, 52-mould pipe part, 6-second mould body, 7-sandwich material feed inlet, 8-outer material feed position, 9-discharge position, 10-outer material feed inlet, 11-middle sandwich.
Detailed Description
Various exemplary embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
The utility model provides a manufacturing device of a bicolor sandwich imitation leather roll, which comprises an outer layer material extruder, a sandwich material extruder, a die and a connecting pipe, wherein the outer layer material extruder is connected with the die;
the direction of the discharge port of the outer layer material extruder and the direction of the discharge port of the sandwich material extruder are arranged at right angles, the die is installed at the discharge port of the outer layer material extruder through a screw cap, the connecting pipe is installed at the discharge port of the sandwich material extruder, and the connecting pipe is connected with the side face of the die.
In some embodiments, as shown in fig. 1 and 2, the mold comprises: the first die body 5, the second die body 6, the sandwich material feeding port 7, the outer layer material feeding position 8, the discharging position 9 and the outer layer material feeding port 10;
the second die body 6 with the one end of the first die body 5 is connected, discharge position 9 sets up the other end of the first die body 5, the setting of sandwich material feed inlet 7 is in on the cylindricality cambered surface of the second die body 6, sandwich material feed inlet 7 with the connecting pipe is connected, the terminal surface of the second die body 6 is provided with six outer material feed inlets 10, is outer material feed position 8 promptly, outer material feed position 8 includes six outer material feed inlets 10, six outer material feed inlets 10 evenly set up on the cylindricality bottom surface of the second die body 6.
In some embodiments, the first die body 5 comprises a die joint portion 51 and a die tube portion 52, and the second die body 6 is connected to the die joint portion 51 and the die tube portion 52 in sequence; the second die body 6 has the same outer diameter as the die joint portion 51, and the outer diameter of the die tube portion 52 is smaller than the outer diameter of the die joint portion 51.
In some embodiments, as shown in fig. 3, the outfeed position 9 comprises: a first discharge port 1 and a second discharge port 2;
the first discharge port 1 and the second discharge port 2 are circular, the diameter of the first discharge port 1 is larger than that of the second discharge port 2, and the second discharge port 2 and the first discharge port 1 are concentrically and matched and arranged to form a discharge position 9; and side cuts with the same angle and anticlockwise arrangement are formed at the positions of 0 degrees and 180 degrees on the inner side of the circular ring of the first discharge hole 1.
As shown in fig. 3, the frontal end surface of the mold tube part presents a first spiral line 3 and a second spiral line 4; the first spiral line 3 is a semicircular spiral line and is provided with a first tip protrusion 31; the second spiral line 4 is a semicircular spiral line and has a second tip protrusion 41; the end surfaces of the first spiral lines 3 and the second spiral lines 4 are combined together to form a circular structure and are provided with a first tip protrusion and a second tip protrusion. The first and second tip protrusions 31 and 41 are disposed in a clockwise direction.
Working principle:
as shown in fig. 5, the device for manufacturing the two-color sandwich imitation leather roll according to the embodiment specifically comprises:
step S1, setting heating temperatures of an outer layer material extruder and a sandwich material extruder;
s2, preparing and mixing outer layer materials;
s3, preparing and mixing sandwich materials;
s4, pouring the mixed outer layer materials into a hopper of an outer layer material extruder for feeding;
pouring the mixed sandwich material into a hopper of a sandwich material extruder for feeding;
s5, starting the outer layer material extruder and the sandwich material extruder to carry out extrusion molding to obtain a semi-finished product with the outer layer material and the sandwich material tightly combined;
s6, fixing one end of the semi-finished product with the outer layer material and the sandwich material tightly combined on a baking net disc, connecting the other end of the semi-finished product on high-speed rotating equipment, and rotating the semi-finished product to enable the convex lines to be spiral, so as to obtain a rotated semi-finished product;
s7, cutting the rotated semi-finished product into small sections;
and S8, drying the cut semi-finished product to obtain a finished product of the bicolor sandwich imitation leather roll.
In some embodiments, the outer layer material extruder and the core material extruder have a warm temperature of:
the heating temperature of the outer layer material extruder is divided into three sections, the heating temperature of the first section of the outer layer material extruder is 125 ℃, the heating temperature of the second section of the outer layer material extruder is 125 ℃, and the heating temperature of the third section of the outer layer material extruder is 65 ℃;
the heating temperature of the sandwich material extruder is divided into three sections, wherein the heating temperature of the first section of the sandwich material extruder is 125 ℃, the heating temperature of the second section of the sandwich material extruder is 125 ℃, and the heating temperature of the third section of the sandwich material extruder is 65 ℃.
In some embodiments, the outer layer material extruder and the core material extruder also need to be preheated for 20-30 minutes at the same time, so as to ensure that the actual temperature and the set temperature are the same.
In some embodiments, the outer layer of material comprises: an outer layer powder material and an outer layer liquid material;
the outer layer powder comprises: weighing 25.3kg of corn starch, 24kg of potato starch, 10kg of soy protein isolate, 5kg of chicken meal, 2kg of white granulated sugar, 2kg of gelatin, 0.6kg of sodium tripolyphosphate, 0.5kg of citric acid and 0.1kg of titanium dioxide;
the outer layer liquid material comprises: 14kg of glycerin, 13kg of water, 4kg of phagostimulant and 0.5kg of potassium sorbate;
the method for mixing the outer layer materials comprises the following steps: adding the outer layer powder material into a high-speed stirrer, stirring for 1 min, adding the outer layer liquid material into the high-speed stirrer in three times, stirring for 10-15 seconds each time, and stirring for 4-5 min after the last outer layer liquid material is added and stirred.
In some embodiments, the sandwich material comprises: sandwich powder material and sandwich liquid material;
the sandwich powder material comprises: 24.1kg of corn starch, 24kg of potato starch, 10kg of soy protein isolate, 5kg of chicken meal, 2kg of white granulated sugar, 2kg of gelatin, 0.6kg of sodium tripolyphosphate and 0.5kg of citric acid;
the sandwich liquid material comprises: 14kg of glycerin, 10kg of water, 4kg of phagostimulant, 2.7kg of 1% lemon yellow aqueous solution, 0.6kg of 1% temptation red aqueous solution and 0.5kg of potassium sorbate;
the method for mixing the sandwich material comprises the following steps: adding the sandwich powder material into a high-speed stirrer, stirring for 1 min, adding the sandwich liquid material into the high-speed stirrer in three times, stirring for 10-15 seconds each time, and stirring for 4-5 min after the last sandwich liquid adding and stirring are completed.
In some embodiments, the method of opening the outer layer material extruder and the core material extruder for extrusion molding comprises:
step S51, turning on a main shaft switch of the outer layer material extruder, setting the screw frequency of the outer layer material extruder to be 12 Hz, then turning on a feed switch of the outer layer material extruder, and setting the feed frequency of the outer layer material extruder to be 10 Hz;
step S52, turning on a main shaft switch of the sandwich material extruder, setting the screw frequency of the sandwich material extruder to be 7 Hz, and then turning on a feeding switch of the sandwich material extruder, setting the feeding frequency of the sandwich material extruder to be 5 Hz;
and step S53, observing whether the surface of the material coming out of the discharging position 9 is smooth, and the structure is compact.
In some embodiments, the method before rotating the semi-finished product further comprises: the semi-finished product with the tightly combined outer layer material and the sandwich material is also required to be flatly placed on a baking net disc and cooled for 30-60 seconds.
In some embodiments, the method of cutting the rotated semi-finished product into small pieces comprises:
the rotated semifinished product was cooled for 4-6 hours and then cut into small pieces of 5 inches in length.
In some embodiments, the method of drying the cut semi-finished product comprises:
s81, placing the cut semi-finished product on a stainless steel baking net disc, pushing the semi-finished product into a specific tunnel, controlling the temperature of the tunnel to be 60-70 ℃, and taking away moisture in the cut semi-finished product through continuous hot air circulation;
step S82, drying the cut semi-finished product for 10-15 hours, pushing out the semi-finished product from the tunnel after the moisture content of the semi-finished product reaches 10-12%, and obtaining a finished product of the bicolor sandwich imitation leather roll, wherein the finished product shows the shape of the first spiral lines 3, the shape of the second spiral lines 4 and the middle sandwich 11 as shown in FIG. 4.
In summary, the technical content disclosed by the utility model can be used for producing the bicolor sandwich imitation leather roll, and the manufacturing efficiency is the same as that of a normal bicolor thread imitation leather roll.
While certain specific embodiments of the utility model have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the utility model. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.
Claims (9)
1. The utility model provides a manufacturing installation of imitative skin of double-colored sandwich roll which characterized in that includes: an outer layer material extruder, a sandwich material extruder, a die and a connecting pipe;
the direction of the discharge ports of the outer layer material extruder and the sandwich material extruder is arranged at right angles, the die is arranged at the discharge port of the outer layer material extruder, the connecting pipe is arranged at the discharge port of the sandwich material extruder, and the connecting pipe is connected with the side face of the die.
2. The apparatus for producing a two-color sandwich imitation leather roll according to claim 1, wherein the mold comprises: the first die body, the second die body, the sandwich material feed inlet, the outer layer material feed position, the discharge position and the outer layer material feed inlet;
the second die body is connected with one end of the first die body, the discharging position is arranged at the other end of the first die body, the sandwich material feeding port is arranged on the cylindrical cambered surface of the second die body, and the sandwich material feeding port is connected with the connecting pipe.
3. The device for manufacturing the bicolor sandwich imitation leather roll according to claim 2, wherein the outer layer material feeding position comprises a plurality of outer layer material feeding holes, and the outer layer material feeding holes are uniformly formed in the cylindrical bottom surface of the second die body.
4. The device for manufacturing the bicolor sandwich imitation leather roll according to claim 3, wherein the number of the outer layer material feed inlets is six.
5. The device for manufacturing the bicolor sandwich imitation leather roll according to claim 4, wherein the discharging position comprises: the first discharging hole and the second discharging hole;
the first discharge hole and the second discharge hole are circular, the diameter of the first discharge hole is larger than that of the second discharge hole, and the second discharge hole and the first discharge hole are concentrically matched and installed to form the discharge position; and forming side cuts which are arranged anticlockwise and have the same angle at the positions of 0 degrees and 180 degrees on the inner side of the circular ring of the first discharge hole.
6. The device for manufacturing the bicolor sandwich imitation leather roll according to claim 5, wherein the first die body comprises a die joint part and a die pipe part, and the second die body is sequentially connected with the die joint part and the die pipe part.
7. The apparatus for manufacturing a two-color sandwich imitation leather roll according to claim 6, wherein the second die body has the same outer diameter as the die joint portion, and the outer diameter of the die pipe portion is smaller than the outer diameter of the die joint portion.
8. The device for manufacturing the bicolor sandwich imitation leather roll according to claim 7, wherein the frontal end surface of the mold tube part presents a first spiral line and a second spiral line; the first spiral lines are semicircular spiral lines and are provided with first tip protrusions; the second spiral lines are semicircular spiral lines and are provided with second tip protrusions; the end surfaces of the first spiral lines and the second spiral lines are combined together to form a circular structure and are provided with a first tip protrusion and a second tip protrusion.
9. The apparatus for producing a two-color sandwich imitation leather roll according to claim 8, wherein the first tip protrusion and the second tip protrusion are arranged in a clockwise direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223194215.0U CN219305990U (en) | 2022-11-30 | 2022-11-30 | Manufacturing device of double-color sandwich imitation leather roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223194215.0U CN219305990U (en) | 2022-11-30 | 2022-11-30 | Manufacturing device of double-color sandwich imitation leather roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219305990U true CN219305990U (en) | 2023-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223194215.0U Active CN219305990U (en) | 2022-11-30 | 2022-11-30 | Manufacturing device of double-color sandwich imitation leather roll |
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| CN (1) | CN219305990U (en) |
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- 2022-11-30 CN CN202223194215.0U patent/CN219305990U/en active Active
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