CN219286118U

CN219286118U - Automatic pin punching mechanism for insulator

Info

Publication number: CN219286118U
Application number: CN202223567120.9U
Authority: CN
Inventors: 尹涛; 王鹏田; 宋相彪
Original assignee: SHANDONG RUITAI GLASS INSULATOR CO Ltd
Current assignee: SHANDONG RUITAI GLASS INSULATOR CO Ltd
Priority date: 2022-12-23
Filing date: 2022-12-23
Publication date: 2023-06-30
Anticipated expiration: 2032-12-23

Abstract

The utility model provides an automatic pin punching mechanism of an insulator, which relates to the technical field of glass insulator processing and comprises a mounting frame, a pedal plate and a controller, wherein the pedal plate and the controller are arranged on one side of the mounting frame, the pedal plate is electrically connected with the controller, a processing table is arranged on the mounting frame, a supporting plate and a placement positioning assembly are arranged on the processing table, a pin punching assembly is arranged on the supporting plate, and the pin punching assembly is positioned above the placement positioning assembly; the mechanism can realize rapid pinning of the glass insulator, compared with the prior art, the pinning speed is obviously improved, meanwhile, the mechanism can limit the position of the glass insulator, and the continuity is obviously improved.

Description

Automatic pin punching mechanism for insulator

Technical Field

The utility model relates to the technical field of glass insulator processing, in particular to an automatic pin punching mechanism of an insulator.

Background

The device used to support and insulate the wires is called an insulator. The insulator device is made of glass and is called a glass insulator; the most widely used in the circuit is toughened glass insulator, the glass insulator includes the iron cap, glass body and steel foot, and iron cap and steel foot are installed respectively in the upper and lower both ends of glass body, and steel foot and the iron cap threaded connection of next insulator accomplish the series connection installation of a plurality of glass insulators from this, each glass insulator just can leave the factory through the dress iron cap and after the cotter pin is joined in marriage on the iron cap.

The utility model provides a bulletin number CN209087469U, put forward a glass insulator pin machine, this structure includes frame (16), backup pad (10), layer board (14), regulating block (9), fixed block (12), wallboard (7), pressure head (4) and backup pad (2), the backup pad is fixed in frame lower extreme one side, and the layer board is fixed on the backup pad relatively symmetrically, the layer board upper end is the inclined plane and is the reverse splayed, the layer board inboard is provided with open slot (19), the regulating block is provided with lug (18), and the regulating block is joined in marriage on the backup pad through lug and open slot loose fit, and the regulating block lower extreme is connected with vertical limit screw (17), the wallboard is provided with horizontal limit screw (8) relatively on the backup pad, the fixed block sets up on backing plate (11) of frame, is provided with vertical limit pin (13) on the fixed block, and the backup pad sets up in the frame upper end, is provided with cylinder (1) in the backup pad, the pressure head lower extreme is triangle, and the upper end links to each other with the piston rod of cylinder; the structure utilizes the cylinder as a power mechanism to complete the assembly of the glass insulator iron cap bolt, but the glass insulator iron cap is required to be placed on the backup plate with the opening upwards, the longitudinal limit screw is adjusted, the adjusting block is used for supporting the iron cap, the transverse limit screw and the longitudinal limit screw are adjusted, the iron cap is positioned on the horizontal plane, then the bolt assembly can be started, the positioning operation is complicated, the assembly continuity of the iron cap and the cotter pin is common, and the pin punching speed is slow.

Disclosure of Invention

Aiming at the problems of common continuity of assembly with cotter pins and slower pin-punching speed caused by complicated positioning operation of iron caps in the prior art, the utility model provides an automatic pin-punching mechanism for insulators, which can avoid the problems.

The technical scheme adopted for solving the technical problems is as follows:

the utility model provides an automatic pin beating mechanism of insulator, includes the mounting bracket, is in running-board and the controller of mounting bracket one side, and running-board and controller adopt electric connection, are provided with the processing platform on the mounting bracket, are provided with the backup pad and place locating component on the processing platform, are provided with the pin beating subassembly in the backup pad, and the pin beating subassembly is in to place locating component top.

The mechanism can realize rapid pinning of the glass insulator, compared with the prior art, the pinning speed is obviously improved, meanwhile, the mechanism can limit the position of the glass insulator, and the continuity is obviously improved.

Further, beat the round pin subassembly and include fixed plate, electronic jar, installation piece and extrusion piece, be provided with the fixed plate in the backup pad, be provided with electronic jar on the fixed plate, electronic jar is connected with the installation piece, is provided with the extrusion piece on the installation piece, and electronic jar adopts electric connection with the controller.

According to the scheme, after the iron cap is placed, the pedal is stepped on, so that the electric cylinder drives the extrusion block to move once, and the pin beating process is realized.

Further, place locating component and place the seat including beating the round pin platform, be provided with on the processing bench and beat the round pin platform, beat and be provided with on the round pin platform and place the seat and beat the pinhole, beat the pinhole and be in and place seat one side, place and seted up the constant head tank on the seat.

According to the scheme, the placement positioning assembly is utilized to limit the placement position of the glass insulator, and the glass insulator is matched with the pin punching assembly in high efficiency to realize a quick pin punching process.

Further, the pin hole is located right below the extrusion block.

Further, still include adjusting part, adjusting part includes mounting panel, lead screw, slider, carousel and rocking handle, is provided with slide opening and mounting panel on the processing platform, rotates on the mounting panel and is connected with the lead screw, and the one end of lead screw links to each other with the carousel that sets up on the mounting bracket, is provided with the rocking handle on the carousel, and threaded connection has the slider on the lead screw, and the slider links to each other and with slide opening sliding fit with the pin platform.

According to the scheme, the adjusting assembly is utilized, so that the mechanism is adapted to glass insulators with different sizes to complete a quick pin-punching process.

Further, the mounting block is in sliding fit with the processing table.

The scheme ensures that the motion of the extrusion block cannot deviate, and the pin is efficiently punched.

Further, reinforcing plates are symmetrically arranged on two sides of the processing table.

The scheme improves the supporting strength and stability of the processing table.

Further, a double positioning groove is formed in the pin hitting platform.

The scheme further limits the positions of the glass insulators on the basis of the positioning grooves so that the glass insulators are accurately placed.

Compared with the prior art, the utility model has the beneficial effects that:

1. compared with the existing glass insulator iron cap pin-punching speed, the mechanism has the advantages that the continuity is good, the pin-punching efficiency of the opening pin in the iron cap is improved, the position of the iron cap is limited, and the pin-punching accuracy is guaranteed.

2. When a batch of glass insulators with different specifications and sizes are replaced to perform a pin punching process, the mechanism can realize the height adjustment of the pin punching table through the adjusting assembly, and the mechanism is matched with the pin punching assembly to finish machining operation.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram of an adjustment assembly;

FIG. 3 is a schematic view of a pin hole and a double positioning groove;

FIG. 4 is a schematic diagram of the operation of the present apparatus;

reference numerals:

1. a mounting frame; 11. a processing table; 12. a support plate; 13. a fixing plate; 14. an electric cylinder; 15. a mounting block; 16. extruding a block; 17. a foot pedal; 18. a reinforcing plate; 21. a pin hitting platform; 22. a placement seat; 23. punching pin holes; 24. a positioning groove; 25. a double positioning groove; 31. a mounting plate; 32. a screw rod; 33. a slide block; 34. a turntable; 35. a rocking handle; 36. and a slide hole.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1 to 4, an automatic pin punching mechanism for insulators comprises a mounting frame 1, a pedal 17 and a controller, wherein the pedal 17 is positioned on one side of the mounting frame 1, the controller is not shown in the drawing, a processing table 11 is arranged on the mounting frame 1, two support plates 12 and a pin punching table 21 are arranged on the processing table 11, a placing seat 22 and a pin punching hole 23 are arranged on the pin punching table 21, an opening pin is placed in the pin punching hole, the opening pin is not shown in the drawing, the pin punching hole 23 is positioned on one side of the placing seat 22, a positioning groove 24 is formed in the placing seat 22, a iron cap is placed on the positioning groove 24, the iron cap is not shown in the drawing, a glass insulator is not marked in the drawing, a fixing plate 13 is arranged on the support plate 12, an electric cylinder 14 is arranged on the fixing plate 13, a shrinkage rod of the electric cylinder 14 is connected with a mounting block 15, the mounting block 15 is in sliding fit with the processing table 11, a pressing block 16 is arranged on the mounting block 15, the pressing block 16 is matched with the pin punching hole 23 and is positioned right above the pin punching hole 23, and the pedal 17 and the electric cylinder 14 are electrically connected with the controller.

The working flow of the utility model is as follows:

firstly, iron caps in a glass insulator are placed on a positioning groove 24, meanwhile, the closed end of a cotter pin is inserted into a cotter pin hole 23, after the closed end of the cotter pin stretches into the cotter pin hole 23 and is supported, a pedal 17 is manually stepped on at the moment, an electric signal is triggered and fed back to a controller after the pedal 17 is stepped on, the controller controls an electric cylinder 14 to start stretching work, the electric cylinder 14 stretches to drive an extrusion block 16 to move into the iron caps automatically to open the cotter pin, one end of the extrusion block 16 extrudes the cotter pin is conical, and a new glass insulator is replaced immediately after one iron cap is completely punched.

In order to further improve the position placement accuracy of the glass insulator, the scheme is further refined, and as shown in fig. 3, a double positioning groove 25 is arranged on the pin punching table 21; after the iron cap is placed over the locating slot 24, the glass body is then received in the double locating slot 25, further defining the position of the glass insulator.

In order to enable the mechanism to adapt to glass insulators with different sizes to complete a rapid pinning process, the scheme is further refined, as shown in fig. 2, the mechanism further comprises an adjusting assembly, the adjusting assembly comprises a mounting plate 31, a lead screw 32, a sliding block 33, a rotary table 34 and a rocking handle 35, a sliding hole 36 and the mounting plate 31 are arranged on the processing table 11, the lead screw 32 is rotatably connected to the mounting plate 31 through a bearing, the bearing is not numbered in the figure, one end of the lead screw 32 is connected with the rotary table 34 arranged on the mounting frame 1, the rocking handle 35 is arranged on the rotary table 34, the sliding block 33 is connected to the pinning table 21 in a threaded manner, and the sliding block 33 is in sliding fit with the sliding hole 36; when a batch of glass insulators with new sizes need to be replaced for the pinning process, at the moment, the rocking handle 35 is manually rocked to drive the rotary table 34 to move, the rotary table 34 can drive the lead screw 32 to move, and the lead screw 32 can drive the sliding block 33 to move back and forth along the sliding hole 36 in a directional manner so as to realize the vertical lifting of the pinning platform 21 to adapt to the glass insulators with different sizes for pinning process processing.

In order to improve the stability and the supporting strength of the processing table 11, the solution is further refined, and as shown in fig. 1 and 2, reinforcing plates 18 are symmetrically arranged on both sides of the processing table 11.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same; while the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present utility model or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the utility model, it is intended to cover the scope of the utility model as claimed.

Claims

1. The utility model provides an automatic pin beating mechanism of insulator, a serial communication port, including mounting bracket (1), foot rest (17) and controller in mounting bracket (1) one side, foot rest (17) and controller adopt electric connection, be provided with processing platform (11) on mounting bracket (1), be provided with backup pad (12) and place locating component on processing platform (11), be provided with on backup pad (12) and beat the pin subassembly and be in place locating component top, beat the pin subassembly and include fixed plate (13), electronic jar (14), installation piece (15) and extrusion piece (16), be provided with fixed plate (13) on backup pad (12), be provided with electronic jar (14) on fixed plate (13), electronic jar (14) are connected with installation piece (15), be provided with extrusion piece (16) on installation piece (15), electronic jar (14) and controller adopt electric connection, place locating component include and beat pin platform (21) and place seat (22), be provided with on processing platform (11) and beat pin platform (21) and be provided with place seat (22) and pinhole (23) and place seat (24) and place the locating slot (24) on the pin hole (22), the punching hole (23) is positioned right below the extrusion block (16).

2. The automatic pin punching mechanism of an insulator according to claim 1, further comprising an adjusting assembly, wherein the adjusting assembly comprises a mounting plate (31), a screw rod (32), a sliding block (33), a rotary table (34) and a rocking handle (35), a sliding hole (36) and the mounting plate (31) are arranged on the machining table (11), the screw rod (32) is rotationally connected to the mounting plate (31), one end of the screw rod (32) is connected with the rotary table (34) arranged on the mounting frame (1), the rocking handle (35) is arranged on the rotary table (34), the sliding block (33) is connected to the pin punching table (21) in a threaded manner, and the sliding block (33) is in sliding fit with the sliding hole (36).

3. An automatic pinning mechanism for insulators according to claim 1, characterized in that said mounting block (15) is in sliding engagement with the processing table (11).

4. An automatic pinning mechanism for insulators according to claim 1, characterized in that the two sides of the processing table (11) are symmetrically provided with reinforcing plates (18).

5. An automatic pin-punching mechanism for insulators according to claim 1, characterized in that the pin-punching table (21) is provided with a double positioning groove (25).