CN219255908U - Forming device of ceramic sand microballon unburned bricks - Google Patents

Abstract

The utility model discloses a forming device of ceramic sand microbead green bodies, which comprises a bottom plate, an electric telescopic rod and universal wheels arranged on the periphery of the bottom plate, wherein an upper die is arranged at the bottom of a top plate, positioning components are symmetrically arranged on the inner side of the middle part of a supporting column, a lower die is arranged at the lower part of the upper die, a cooling component is arranged at the top of a mounting plate, and the forming device further comprises: the cooling assembly comprises a cooling box, the top of cooling box is equipped with the opening, wherein, the middle part fixedly connected with baffle of cooling box, the motor is installed to the bottom of cooling box, the output fixedly connected with pivot of motor, wherein, the top fixedly connected with cam of pivot has solved the forming device of current ceramic microballon unburned bricks and can't carry out quick cooling to ceramic unburned bricks for required refrigerated time is longer after annotating the material, has reduced the efficiency of device production and processing, comparatively inconvenient problem when in actual use, has improved the practicality of device.

Description

Forming device of ceramic sand microballon unburned bricks

Technical Field

The utility model relates to the technical field of ceramics, in particular to a forming device for ceramic sand microbead green bodies.

Background

The ceramic sand adopts a unique process, a special production process and pretreatment, has very good impact strength and toughness, and is mainly used for shot peening strengthening in the production and maintenance processes of metal parts and shot peening forming of light alloy parts.

The preparation process adopted by the method comprises the steps of firstly melting ceramic sand raw materials in a melting furnace at a high temperature of more than 2000 ℃, then flowing out of a melting furnace nozzle, blowing the solution into particles by using high-pressure gas, and cooling the particles in a cooling bin, wherein the existing ceramic microbead green body forming device cannot rapidly cool the ceramic green body, so that the cooling time required after material injection is longer, the production and processing efficiency of the device is reduced, the device has certain limitation, and the device is inconvenient in practical use and cannot meet the use requirement.

A ceramic sand microbead green body molding apparatus is provided to facilitate solving the problems set forth above.

Disclosure of Invention

The utility model aims to provide a forming device for ceramic sand microbead green bodies, which solves the problems that the existing forming device for ceramic microbead green bodies cannot cool ceramic green bodies rapidly, so that the cooling time required after material injection is long, the production and processing efficiency of the device is reduced, and the device is inconvenient in practical use.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the forming device for the ceramic sand microbead green body comprises a bottom plate, an electric telescopic rod and universal wheels arranged around the bottom of the bottom plate;

the top of the bottom plate is symmetrically and fixedly provided with a support column, the top of the support column is fixedly connected with a top plate, the bottom of the top plate is provided with an upper die, the inner side of the middle of the support column is symmetrically provided with a positioning assembly, the lower part of the upper die is provided with a lower die, the middle of the top of the bottom plate is fixedly connected with a mounting plate, the top of the mounting plate is provided with a cooling assembly, the electric telescopic rod is symmetrically arranged at the bottom of the top plate, and the bottom of the telescopic rod of the electric telescopic rod is fixedly connected with the upper die;

further comprises:

the cooling assembly comprises a cooling box, an opening is formed in the top of the cooling box, and the cooling box is positioned at the bottom of the lower die;

the middle part of the cooling box is fixedly connected with a partition board, the partition board is obliquely arranged, a motor is installed at the bottom of the cooling box, and the output end of the motor is fixedly connected with a rotating shaft;

the top of the rotating shaft is fixedly connected with a cam, and a water inlet pipe is arranged on one side of the cooling box.

Preferably, the rotating shaft is rotationally connected with the partition board, the cam is positioned on the upper portion of the partition board, the spray heads are arranged on one side of the water inlet pipe, the number of the spray heads is not less than two, a fixing plate is fixedly connected on one side of the back of the water inlet pipe, a limit rod is fixedly connected on the upper portion of the other side of the cooling box, and a sleeve is fixedly connected on the bottom of the fixing plate.

Preferably, the sleeve is in sliding connection with the limiting rod, the bottom of the sleeve is fixedly connected with the abutting block, the abutting block is in abutting connection with the cam, a reset spring is sleeved outside one side of the limiting rod, which is close to the first limiting block, one end of the reset spring is fixedly connected with the first limiting block, the other end of the reset spring is fixedly connected with the sleeve, and a return pipe is arranged in the middle of the other side of the cooling box.

Preferably, the positioning assembly comprises a fixing rod, one side of the fixing rod is fixedly connected with the supporting column, the lower die is located between the fixing rods, a first sliding groove is formed in the other side of the fixing rod, first sliding blocks are symmetrically fixed on two sides of the lower die, pulleys are mounted at the bottoms of the first sliding blocks, and the first sliding blocks are in sliding connection with the first sliding grooves.

Preferably, one side that the top of dead lever is close to the bed die fixedly connected with fixed block, the inside sliding connection of fixed block has the second slider, the second spout has been seted up on the both sides upper portion of bed die, second slider and second spout adaptation are connected, the second slider is L shape setting, the third spout has been seted up at the top of dead lever.

Preferably, a positioning spring is fixedly connected to one side of the inner portion of the third sliding groove, the positioning spring is fixedly connected with a second sliding block, the second sliding block is in sliding connection with the third sliding groove, a mounting block is fixedly connected to one side of the front face of the fixing rod, sliding rods are symmetrically fixed to one side, close to the lower die, of the mounting block, and a blocking plate is slidably connected to the outer side of the sliding rod.

Preferably, the feeder hopper is installed at the top of roof, the bottom of feeder hopper is connected with the inlet pipe, inlet pipe and roof sliding connection, inlet pipe and last mould through connection, the bottom outside fixedly connected with insulation cover of inlet pipe, front one side fixedly connected with handle of bed die, one side bottom fixedly connected with bracing piece of support column, the top fixedly connected with backup pad of bracing piece, the backup pad is laminated mutually with the bottom of bed die, the bottom symmetry of roof is fixed with the guide bar, the outside sliding connection of guide bar has the sliding sleeve, sliding sleeve and last mould fixed connection.

Compared with the prior art, the utility model has the beneficial effects that: through setting up cooling module, be convenient for carry out reciprocating spraying to the bed die, and then realize the inside raw materials rapid cooling of mould to the follow-up drawing of patterns operation of being convenient for has reduced the time of production and processing, its concrete content is as follows:

1. through setting up cooling module, the motor drives cam promotion butt piece, the cooperation sleeve, finally realize the reciprocating motion of shower head, be convenient for carry out reciprocating spraying to the bed die, and then realize the inside raw materials rapid cooling of mould, can retrieve the water after spraying simultaneously and recycle, the waste of resource has been reduced, thereby be convenient for follow-up drawing of patterns operation, the time of production processing has been reduced, work efficiency has been improved, the forming device of current ceramic microballon unburned bricks can't carry out rapid cooling to ceramic unburned bricks, make the required refrigerated time after annotating the material longer, device production and processing's efficiency has been reduced, comparatively inconvenient problem when in actual use, the practicality of device has been improved.

2. Through setting up locating component, can conveniently realize the accurate location of bed die and last mould, and then reduce the condition that the skew appears in the mould pressfitting in-process, the probability that the defective product appears has been reduced, the efficiency of production preparation has been improved, the cost of production has been reduced, it is more convenient during the use, through setting up the insulation can, the inside of insulation can is provided with the electric heating wire, be convenient for keep warm the inside of inlet pipe, raw materials cooling solidification in the inlet pipe is prevented, through setting up the installation piece, slide bar and barrier plate, can carry out airtight protection to first spout, get into first spout such as reduction dust, and then guarantee that the bed die can slide smoothly in first spout, through setting up guide bar and sliding sleeve, can play assistance-localization real-time's effect.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model in a front section;

FIG. 2 is a schematic view of a cooling module according to the present utility model;

FIG. 3 is an enlarged schematic view of the area A of FIG. 1 according to the present utility model;

FIG. 4 is a schematic view of the lower die mounting structure of the present utility model;

fig. 5 is a schematic diagram of the whole structure of the present utility model in front view.

In the figure: 1. a bottom plate; 2. a universal wheel; 3. a support column; 4. a top plate; 5. an upper die; 6. a positioning assembly; 61. a fixed rod; 62. a first chute; 63. a first slider; 64. a pulley; 65. a fixed block; 66. a second slider; 67. a second chute; 68. a third chute; 69. a positioning spring; 610. a mounting block; 611. a slide bar; 612. a blocking plate; 7. a lower die; 8. a mounting plate; 9. a cooling assembly; 91. a cooling box; 92. a partition plate; 93. a motor; 94. a rotating shaft; 95. a cam; 96. a water inlet pipe; 97. a spray header; 98. a fixing plate; 99. a limit rod; 910. a sleeve; 911. an abutment block; 912. a first limiting block; 913. a return spring; 914. a return pipe; 10. an electric telescopic rod; 11. a feed hopper; 12. a feed pipe; 13. a thermal insulation sleeve; 14. a handle; 15. a support rod; 16. a support plate; 17. a guide rod; 18. and a sliding sleeve.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, the present utility model provides the following technical solutions: the utility model provides a forming device of ceramic sand microballon unburned bricks, including bottom plate 1, electric telescopic handle 10 and install universal wheel 2 around bottom plate 1 bottom, the top symmetry of bottom plate 1 is fixed with support column 3, the top fixedly connected with roof 4 of support column 3, mould 5 is installed to the bottom of roof 4, the inboard symmetry in middle part of support column 3 is provided with locating component 6, mould 7 is installed to the lower part of going up mould 5, fixedly connected with mounting panel 8 in the middle of the top of bottom plate 1, the top of mounting panel 8 is provided with cooling module 9, electric telescopic handle 10 symmetry is installed in the bottom of roof 4, electric telescopic handle 10's telescopic handle bottom and last mould 5 fixed connection.

The cooling module 9 includes cooling box 91, and the top of cooling box 91 is equipped with the opening, and cooling box 91 is located the bottom of bed die 7, and wherein, the middle part fixedly connected with baffle 92 of cooling box 91, baffle 92 set up for the slope, and motor 93 is installed to the bottom of cooling box 91, and motor 93's output fixedly connected with pivot 94, pivot 94 and baffle 92 rotate to be connected, and baffle 92 sets up for the slope, and baffle 92's right side position is lower.

Wherein, the top fixedly connected with cam 95 of pivot 94, cam 95 are located the upper portion of baffle 92, and inlet tube 96 is installed to one side of cooling tank 91, and shower head 97 is installed to one side of inlet tube 96, and shower head 97 is not less than two, and the back one side fixedly connected with fixed plate 98 of inlet tube 96, the opposite side upper portion fixedly connected with gag lever post 99 of cooling tank 91, the bottom fixedly connected with sleeve 910 of fixed plate 98.

The sleeve 910 is in sliding connection with the limiting rod 99, the bottom fixedly connected with abutting block 911 of sleeve 910, abutting block 911 and cam 95 butt, one side outside of limiting rod 99 that is close to stopper one 912 has cup jointed reset spring 913, reset spring 913's one end and stopper one 912 fixed connection, reset spring 913's the other end and sleeve 910 fixed connection, the opposite side mid-mounting of cooler bin 91 has back flow 914, back flow 914 is in same horizontal plane with the right side of baffle 92, back flow 914 can carry out recycle to the water after spraying, the waste of resource has been reduced.

Through setting up cooling module 9, motor 93 drives cam 95 and promotes butt piece 911, cooperation sleeve 910, finally realize the reciprocating motion of shower head 97, be convenient for carry out reciprocating spraying to bed die 7, and then realize the inside raw materials rapid cooling of mould, thereby be convenient for follow-up drawing of patterns operation, the time of production processing has been reduced, work efficiency has been improved, the forming device of current ceramic microballon unburned bricks can't carry out rapid cooling to the ceramic unburned bricks, make the required refrigerated time after annotating the material longer, the efficiency of device production processing has been reduced, comparatively inconvenient problem when the in-service use, the practicality of device has been improved.

The positioning assembly 6 comprises fixing rods 61, one side of each fixing rod 61 is fixedly connected with the supporting column 3, the lower die 7 is located between the fixing rods 61, a first sliding groove 62 is formed in the other side of each fixing rod 61, first sliding blocks 63 are symmetrically fixed on two sides of each lower die 7, pulleys 64 are mounted at the bottoms of the corresponding first sliding blocks 63, and the corresponding first sliding blocks 63 are in sliding connection with the corresponding first sliding grooves 62.

One side that the top of dead lever 61 is close to bed die 7 fixedly connected with fixed block 65, and the inside sliding connection of fixed block 65 has second slider 66, and second spout 67 has been seted up to bed die 7 both sides upper portion, and second slider 66 and second spout 67 adaptation are connected, and second slider 66 is L shape setting, and third spout 68 has been seted up at the top of dead lever 61.

The inside one side fixedly connected with positioning spring 69 of third spout 68, positioning spring 69 and second slider 66 fixed connection, second slider 66 and third spout 68 sliding connection, the front one side fixedly connected with installation piece 610 of dead lever 61, one side symmetry that installation piece 610 is close to bed die 7 is fixed with slide bar 611, slide bar 611's outside sliding connection has barrier plate 612, can carry out airtight protection to first spout 62, reduce entering first spout 62 of dust etc. and then guarantee that bed die 7 can slide smoothly in first spout 62, through setting up locating component 6, can conveniently realize the accurate location of bed die 7 and last mould 5, and then reduce the condition that the skew appears in the mould pressfitting process, the probability that the defective goods appears has been reduced, the efficiency of production preparation has been improved, the cost of production has been reduced, it is more convenient when using.

The feeder hopper 11 is installed at the top of roof 4, the bottom of feeder hopper 11 is connected with inlet pipe 12, inlet pipe 12 and roof 4 sliding connection, inlet pipe 12 and last mould 5 link up and are connected, the outside fixedly connected with insulation cover 13 in the bottom of inlet pipe 12, the inside of insulation cover 13 is provided with the electric heating wire, be convenient for keep warm the inside of inlet pipe 12, prevent the raw materials cooling solidification in the inlet pipe 12, the front one side fixedly connected with handle 14 of bed die 7, one side bottom fixedly connected with bracing piece 15 of support column 3, the top fixedly connected with backup pad 16 of bracing piece 15, backup pad 16 laminates with the bottom of bed die 7 mutually, the bottom symmetry of roof 4 is fixed with guide bar 17, the outside sliding connection of guide bar 17 has sliding sleeve 18, sliding sleeve 18 and last mould 5 fixed connection, through setting up guide bar 17 and sliding sleeve 18, can play assistance-localization real-time's effect.

Working principle:

before the ceramic sand microbead green body forming device is used, the whole situation of the device needs to be checked firstly, normal operation can be confirmed, according to the conditions shown in fig. 1-5, firstly, the electric telescopic rod 10 is started to drive the upper die 5 to press down, the upper die 5 is tightly attached to the lower die 7, the sliding sleeve 18 slides on the guide rod 17 to assist in positioning, the feeding hopper 11 is used for feeding, the electric heating wire inside the insulating sleeve 13 is used for insulating raw materials, solidification in advance is prevented, the raw materials are conveyed to the upper die 5 and the lower die 7 for internal compression forming, at the moment, water is fed through the water inlet pipe 96 and sprayed to the bottom of the lower die 7 through the spray header 97, the motor 93 is started to drive the rotating shaft 94 and the cam 95 to rotate, the cam 95 is propped against the butt block 911, the sleeve 910 is in sliding connection with the limit rod 99, the cam 95 drives the butt block 911 to reciprocate, further the spray header 97 is driven to spray reciprocally, a better cooling effect is achieved, and the partition 92 is arranged in an inclined mode, and the sprayed water is recycled through the return pipe 914.

After the processing is finished, the blocking plates 612 are slid to two sides to expose the first sliding groove 62, the second sliding block 66 is pulled to be separated from the second sliding groove 67, the handle 14 is pulled to drive the lower die 7 to be pulled out, so that finished products inside the lower die 7 are conveniently taken and transported, and similarly, when the lower die 7 is installed, the lower die 7 is pushed first, the first sliding block 63 is slid into the first sliding groove 62, the second sliding block 66 is released, the second sliding block 66 is extruded by the elastic force of the positioning spring 69, the second sliding block 66 is slid into the second sliding groove 67, positioning of the lower die 7 can be achieved, and positioning offset between the upper die 5 and the lower die 7 is reduced.

Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.

Claims (7)

1. The molding device for the ceramic sand microbead green body comprises a bottom plate (1), an electric telescopic rod (10) and universal wheels (2) arranged around the bottom of the bottom plate (1);

the top of bottom plate (1) is fixed with support column (3) symmetrically, the top fixedly connected with roof (4) of support column (3), go up mould (5) are installed to the bottom of roof (4), the inboard symmetry in middle part of support column (3) is provided with locating component (6), bed die (7) are installed to the lower part of going up mould (5), fixedly connected with mounting panel (8) in the middle of the top of bottom plate (1), the top of mounting panel (8) is provided with cooling module (9), electric telescopic handle (10) symmetry is installed in the bottom of roof (4), the telescopic handle bottom and the last mould (5) fixed connection of electric telescopic handle (10);

characterized by further comprising:

the cooling assembly (9) comprises a cooling box (91), an opening is formed in the top of the cooling box (91), and the cooling box (91) is positioned at the bottom of the lower die (7);

the middle part of the cooling box (91) is fixedly connected with a partition plate (92), the partition plate (92) is obliquely arranged, a motor (93) is installed at the bottom of the cooling box (91), and the output end of the motor (93) is fixedly connected with a rotating shaft (94);

the top of the rotating shaft (94) is fixedly connected with a cam (95), and a water inlet pipe (96) is arranged on one side of the cooling box (91).

2. The apparatus for forming ceramic sand microbead green compact as in claim 1, wherein: the rotary shaft (94) is rotationally connected with the partition plate (92), the cam (95) is located on the upper portion of the partition plate (92), one side of the water inlet pipe (96) is provided with the spray header (97), the spray header (97) is not less than two, one side of the back of the water inlet pipe (96) is fixedly connected with the fixing plate (98), the upper portion of the other side of the cooling box (91) is fixedly connected with the limiting rod (99), and the bottom of the fixing plate (98) is fixedly connected with the sleeve (910).

3. The apparatus for forming ceramic sand microbead green compact as in claim 2, wherein: sleeve (910) and gag lever post (99) sliding connection, the bottom fixedly connected with butt piece (911) of sleeve (910), butt piece (911) and cam (95) butt, reset spring (913) have been cup jointed to the outside one side that is close to stopper one (912) of gag lever post (99), one end and stopper one (912) fixed connection of reset spring (913), the other end and sleeve (910) fixed connection of reset spring (913), opposite side mid-mounting of cooling tank (91) has back flow (914).

4. The apparatus for forming ceramic sand microbead green compact as in claim 1, wherein: the positioning assembly (6) comprises fixing rods (61), one side of each fixing rod (61) is fixedly connected with each supporting column (3), the lower die (7) is located between the fixing rods (61), first sliding grooves (62) are formed in the other side of each fixing rod (61), first sliding blocks (63) are symmetrically fixed on two sides of each lower die (7), pulleys (64) are mounted at the bottoms of the corresponding first sliding blocks (63), and the corresponding first sliding blocks (63) are in sliding connection with the corresponding first sliding grooves (62).

5. The apparatus for forming ceramic sand microbead green compact as in claim 4, wherein: one side that is close to bed die (7) at the top of dead lever (61) is fixedly connected with fixed block (65), the inside sliding connection of fixed block (65) has second slider (66), second spout (67) have been seted up on the both sides upper portion of bed die (7), second slider (66) are connected with second spout (67) adaptation, second slider (66) are L shape setting, third spout (68) have been seted up at the top of dead lever (61).

6. The apparatus for forming ceramic sand microbead green compact as in claim 5, wherein: the inside one side fixedly connected with positioning spring (69) of third spout (68), positioning spring (69) and second slider (66) fixed connection, second slider (66) and third spout (68) sliding connection, front one side fixedly connected with installation piece (610) of dead lever (61), one side symmetry that installation piece (610) is close to bed die (7) is fixed with slide bar (611), the outside sliding connection of slide bar (611) has barrier plate (612).

7. The apparatus for forming ceramic sand microbead green compact as in claim 1, wherein: the utility model discloses a feeding mechanism for a plastic material, including roof (4) and bottom plate (7), feeder hopper (11) is installed at the top of roof (4), the bottom of feeder hopper (11) is connected with inlet pipe (12), inlet pipe (12) and roof (4) sliding connection, inlet pipe (12) and last mould (5) link up and are connected, the bottom outside fixedly connected with insulation cover (13) of inlet pipe (12), front one side fixedly connected with handle (14) of bed die (7), one side bottom fixedly connected with bracing piece (15) of support column (3), the top fixedly connected with backup pad (16) of bracing piece (15), the bottom of backup pad (16) laminating mutually with the bottom of bed die (7), the bottom symmetry of roof (4) is fixed with guide bar (17), the outside sliding connection of guide bar (17) has sliding sleeve (18), sliding sleeve (18) and last mould (5) fixed connection.

Images