CN219244472U - Guide wheel detection device - Google Patents

Guide wheel detection device Download PDF

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Publication number
CN219244472U
CN219244472U CN202320191347.3U CN202320191347U CN219244472U CN 219244472 U CN219244472 U CN 219244472U CN 202320191347 U CN202320191347 U CN 202320191347U CN 219244472 U CN219244472 U CN 219244472U
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China
Prior art keywords
guide wheel
groove
axis
assembly
mounting assembly
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CN202320191347.3U
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Chinese (zh)
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罗峰
刘齐元
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Tonghe New Energy Jintang Co ltd
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Tonghe New Energy Jintang Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The application relates to a guide wheel detection device, which comprises a workbench surface, a mounting assembly arranged on the workbench surface, and a guide wheel mounting assembly, wherein the mounting assembly is used for mounting a guide wheel; the mounting assembly is configured such that the guide wheel mounted to the mounting assembly is rotatable about its own axis; the groove-shaped detection assembly is arranged on the working table surface and comprises a profiling piece, and the profiling piece is used for being matched with the groove of the guide wheel. The guide wheel detection device provided by the technical scheme is provided with the profiling piece, the profiling piece is processed into the design size phase adaptation of the groove of the guide wheel, and in the process of matching the profiling piece with the groove of the guide wheel, whether the section shape of the groove of the guide wheel has a larger error or not can be judged by observing the matching condition of the profiling piece and the groove of the guide wheel.

Description

Guide wheel detection device
Technical Field
The present application relates to detection devices, and more particularly, to a guide wheel detection device.
Background
The guide wheel plays a role in guiding the wire harness, and a groove for accommodating the wire harness is formed along the circumferential surface of the guide wheel.
During the machining process of the guide wheel, a large machining error may exist. After the guide wheel is replaced, if the guide wheel size after the replacement is different from the guide wheel size before the replacement, the groove position of the guide wheel is possibly changed before and after the replacement of the guide wheel, and the installation position of the guide wheel needs to be adjusted, otherwise, the wire harness cannot be centered in the groove of the guide wheel, the angle deviation occurs to rub the side wall of the groove, the wire harness is worn and twisted, and even the equipment is broken. Therefore, before the guide wheel is replaced, the guide wheel needs to be detected first to judge whether the size of the guide wheel is consistent with the size of the guide wheel used before.
Disclosure of Invention
The purpose of this application is to provide a leading wheel detection device, and the device can detect the recess of leading wheel.
In a first aspect, embodiments of the present application provide a guide wheel detection apparatus, comprising,
a working table-board,
the mounting assembly is arranged on the working table surface and is used for mounting the guide wheel; the mounting assembly is configured to: the guide wheel arranged on the mounting assembly can rotate around the axis of the guide wheel;
the groove-shaped detection assembly is arranged on the working table surface and comprises a profiling piece, and the profiling piece is used for being matched with the groove of the guide wheel.
The guide wheel detection device provided by the technical scheme is provided with the profiling part, in the process of matching the profiling part with the groove of the guide wheel, whether a larger error exists in the cross section shape of the groove of the guide wheel can be judged by observing the matching condition of the profiling part and the groove of the guide wheel, in addition, the guide wheel can rotate around the axis of the guide wheel after being installed on the installation assembly, in the rotating process, whether the groove has a position error along the axis direction of the guide wheel can be detected, after the guide wheel is prevented from being replaced, the wire harness cannot be centered in the groove of the guide wheel, and the side wall of the groove is rubbed by the occurrence of angle deviation, so that the wire harness is worn and twisted, and even equipment breakage is caused.
In combination with the first aspect, the groove-shaped detection assembly comprises a dial indicator, the dial indicator is arranged on the working table, the profiling piece is arranged on the measuring rod of the dial indicator, and the profiling piece can push the measuring rod to move after receiving the acting force along the axial direction of the measuring rod.
By arranging the dial indicator, the radial dimension of each position of the guide wheel can be measured after the profiling piece is matched with the groove of the guide wheel.
With reference to the first aspect, the mounting assembly is provided with a first rotation axis, and after the guide wheel is mounted on the mounting assembly, the axis of the guide wheel is coincident with the first rotation axis; the mounting assembly is configured to rotate the guide wheel about the first axis of rotation;
the groove-shaped detection assembly further comprises a sliding block which can slide in a direction perpendicular to the first rotation axis, and the dial indicator is arranged on the sliding block so that the profiling piece and the measuring rod can be far away from or close to the guide wheel.
In the process of rotating the guide wheel around the first rotation axis, parameters such as circle runout, roundness and the like of the groove of the guide wheel can be detected through a profiling piece connected with the dial indicator.
In combination with the first aspect, the groove-shaped detection assembly further comprises a telescopic rod, and the extending end of the telescopic rod can push the sliding block to move towards the first rotation axis in the extending process.
With reference to the first aspect, a scale is provided on the telescopic rod.
By arranging the scales on the telescopic rod, the feeding amount of each time can be conveniently observed.
In combination with the first aspect, the profiling piece is provided with a plane facing the installation component and a detection head protruding from the plane, the detection head is provided with two intersected inclined planes, the inclined planes are used for being in contact with the side walls of the grooves of the guide wheels, and the parts of the plane, which are positioned on two sides of the detection head, are used for being in contact with the circumferential surfaces of the guide wheels.
With reference to the first aspect, the thickness detection assembly further comprises a micrometer for measuring the thickness of the guide wheel.
Through setting up the thickness detection subassembly that contains the micrometer, can measure the thickness of leading wheel.
In combination with the first aspect, the thickness detection assembly further comprises a first fixing support, the first fixing support comprises a second rotation axis and a fixing block, the fixing block can rotate around the second rotation axis, the micrometer is mounted on the first fixing support, and the fixing block can be separated from the guide wheel in the process of rotating around the second rotation axis.
The technical scheme adopts the technical scheme that the micrometer and the guide wheel are separated by the fixed block rotating around the second rotation axis, and the operation is convenient.
With reference to the first aspect, the device further comprises a hardness detection assembly, wherein the hardness detection assembly is used for measuring the hardness of the guide wheel.
According to the technical scheme, the hardness of the guide wheel can be measured by arranging the hardness detection assembly.
In combination with the first aspect, the hardness testing assembly includes a second fixed bracket, a hardness tester, and a pressure-bearing table, the second fixed bracket having a guide portion, the hardness tester cooperating with the guide portion, the guide portion being configured to enable the hardness tester to move in a direction parallel to the first axis of rotation into contact with the pressure-bearing table.
The movement direction of the hardness detector is limited by arranging the guide part, so that the measurement result can be more accurate.
Additional features and advantages of the present application will be set forth in the detailed description which follows.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered limiting the scope, and that other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a guide wheel;
FIG. 2 is a schematic diagram of the structure of the grooves of the guide wheel;
fig. 3 is a schematic perspective view of a guide wheel detection device according to a first embodiment of the present disclosure;
fig. 4 is a front view of a guide wheel detection device according to a first embodiment of the present application;
FIG. 5 is a left side view of FIG. 4;
FIG. 6 is a top view of FIG. 4;
fig. 7 is a schematic structural diagram of a rotating shaft according to a first embodiment of the present application;
fig. 8 is a schematic structural diagram of a profiling block according to the first embodiment of the present application.
Icon: 110-a work surface; 120-supporting blocks; 210-profiling; 220-a slider; 230-a slider seat; 240-telescoping rod; 250-telescopic rod fixing seat; 260-dial gauge; 310-rotating shaft; 311—a support surface; 312-mounting part; 320-cover plate; 330-locating pins; 410-a first fixed bracket; 411-connectors; 420-fixing blocks; 430-a first bolt; 440-a second bolt; 450-micrometer; 510-a second fixed bracket; 511-a guide; 520-hardness tester; 530-a pressure-bearing table; 600-guide wheels; 610-grooves; 620-a central hole; 630-structural holes.
Detailed Description
Embodiments of the technical solutions of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical solutions of the present application, and thus are only examples, and are not intended to limit the scope of protection of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof in the description of the present application and in the description of the drawings above are intended to cover non-exclusive inclusions.
In the description of the embodiments of the present application, the technical terms "first," "second," etc. are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship. In the description of the embodiments of the present application, the meaning of "plurality" is two or more unless explicitly defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of the present application, the term "plurality" refers to more than two (including two).
In the description of the embodiments of the present application, the orientation or positional relationship indicated by the technical terms "middle", "length", "width", "thickness", "up", "down", "front", "rear", "left", "right", "bottom", "inner", etc. are based on the orientation or positional relationship shown in the drawings, merely for convenience of describing the embodiments of the present application and simplifying the description, and are not indicative or implying that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "connected," "fixed" and the like are to be construed broadly and include, for example, either fixedly connected, detachably connected, or integrally formed; or may be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to the specific circumstances.
In the slicer used for manufacturing the solar cell, the guide wheel 600 shown in fig. 1 is included, the guide wheel 600 has a disk shape, the center of the guide wheel 600 has a circular center hole 620, and a structural hole 630 is further formed near the center hole 620. A groove 610 is provided on the cylindrical surface of the outside of the guide wheel 600, and the groove 610 extends in the circumferential direction of the guide wheel 600 for receiving and guiding the wire harness. The guide wheels 600 are not used alone, and a plurality of guide wheels 600 are often connected to the same wire harness, and after any guide wheel 600 is replaced, if the size of the new guide wheel 600 deviates from the size of the existing guide wheel 600, the normal production process may be affected. Particularly, in the case that the groove 610 of the guide wheel 600 has a large processing error, the wire harness cannot be centered in the groove 610 of the guide wheel 600, and an angle deviation occurs to rub the side wall of the groove 610, so that the wire harness is worn, twisted, or even broken.
Based on this, the inventor of the present application provides a guide wheel detecting device capable of detecting whether the groove 610 of the guide wheel 600 meets the use requirement, including a table top 110, and a groove-shaped detecting assembly for detecting the groove 610 of the guide wheel 600 is further provided on the table top 110, and the groove-shaped detecting assembly includes a profiling member 210 for matching with the groove 610 of the guide wheel 600. The profile 210 is a standard, and is machined with reference to the design shape of the groove 610 of the standard guide wheel 600, and the machined profile 210 can be matched with the design size of the groove 610 of the standard guide wheel 600. The standard guide wheel 600 is the guide wheel 600 with the external dimension completely consistent with the design dimension, and no error exists.
In this application, through using the recess 610 of profile modeling piece 210 and leading wheel 600 to cooperate, whether there is the too big or too little so that profile modeling piece 210 can't cooperate with recess 610 of recess 610 in the condition of clearance when observing the recess 610 cooperation of profile modeling piece 210 and leading wheel 600, and then judge whether leading wheel 600 can satisfy the operation requirement.
Since the groove 610 of the guide wheel 600 extends along the circumferential direction, in order to improve the accuracy of the detection result, the profiling piece 210 can be matched with the groove 610 of the guide wheel 600 at a plurality of positions in the circumferential direction of the guide wheel 600, so as to more accurately judge whether the external dimension of the groove 610 meets the use requirement. In this regard, in some embodiments of the present application, a mounting assembly for mounting the guide wheel 600 is further provided on the table surface 110, and after the guide wheel 600 is mounted on the mounting assembly, the guide wheel 600 can rotate around its own axis, so that the matching between the profiling 210 and the different positions of the groove 610 is achieved through the rotation of the guide wheel 600.
After the guide wheel 600 is mounted on the mounting assembly, the guide wheel 600 can rotate around the axis of the guide wheel 600 in various manners, in an embodiment provided by the application, please refer to fig. 7, the mounting assembly includes a rotating shaft 310 that is a rotating body, the rotating shaft 310 is disposed on the working table 110 and can rotate around the axis of the working table, the axis of the rotating shaft 310 is a first rotation axis, and preferably, the first rotation axis is perpendicular to the working plane. The rotating shaft 310 includes the mounting portion 312 with the diameter equal to the aperture of the central hole 620 of the guide wheel 600, and by matching the central hole 620 of the guide wheel 600 with the mounting portion 312, not only the guide wheel 600 can be mounted, but also whether a larger machining error exists in the aperture of the central hole 620 of the guide wheel 600 can be detected. After the central hole 620 of the guide wheel 600 is engaged with the mounting portion 312 on the rotation shaft 310, the axis of the guide wheel 600 coincides with the axis of the rotation shaft 310. Since the contact surface between the guide wheel 600 and the mounting portion 312 is a cylindrical surface, the guide wheel 600 can rotate relative to the rotating shaft 310; of course, since the rotating shaft 310 is a revolving body, the guiding wheel 600 may be driven to rotate together during the rotation of the rotating shaft 310 relative to the table top 110.
After the guide wheel 600 is mounted on the rotation shaft 310, a cover plate 320 may be provided on top of the rotation shaft 310 in order to prevent the guide wheel 600 from moving in the direction of the first rotation axis, so that the measurement process cannot be performed.
After the guide wheel 600 is mounted on the mounting assembly, in other embodiments, the guide wheel 600 can rotate around the axis of the guide wheel 600, the rotating shaft 310 is fixedly connected with the working table 110, a bearing is connected between the rotating shaft 310 and the guide wheel 600, an inner ring of the bearing is connected with the rotating shaft 310, an outer ring of the bearing is connected with a central hole 620 of the guide wheel 600, after the guide wheel 600 is mounted on the rotating shaft 310, the guide wheel 600 can rotate around the axis of the guide wheel 600, in such embodiments, the rotating shaft 310 may not be a revolving body, and the diameter of the mounting portion 312 of the rotating shaft 310 is smaller than the diameter of the central hole 620 of the guide wheel 600.
As shown in fig. 1, a structural hole 630 with two cylindrical surfaces is further provided near the center hole 620 of the guide wheel 600, and the axis of the cylindrical surface in the structural hole 630 is parallel to the axis of the center hole 620 of the guide wheel 600. In order to detect whether the size of the central hole 620 meets the requirement or not in the process of installing the guide wheel 600 on the installation component, and detect whether the structural hole 630 on the guide wheel 600 meets the requirement or not at the same time, in one embodiment of the present application, as shown in fig. 7, the rotating shaft 310 is further connected with a plurality of groups of positioning pins 330, each group includes two positioning pins 330, the diameters of the positioning pin tops 330 in each group are respectively consistent with the diameters of different cylindrical surfaces in the structural holes 630, whether machining errors exist in the appearance of the structural holes 630 or not can be detected through one group of positioning pins 330, and the relative position between each group of positioning pins 330 and the installation part 312 corresponds to the corresponding structural hole 630 on the standard guide wheel 600, that is, in the installation process of the guide wheel 600, whether machining errors exist in the relative position between the structural holes 630 can be judged by observing whether the structural holes 630 can be matched with each group of positioning pins 330 smoothly or not.
When used in solar cell production equipment, the guide wheel 600 is always rotated at a high speed, and therefore, there is a demand for the runout and roundness of the guide wheel 600. Therefore, the present application is further improved on the basis that the profiling piece 210 is arranged on the measuring rod of the dial gauge 260, and after the profiling piece 210 is matched with the groove 610 on the guide wheel 600, the circle run-out and roundness of the external dimension of the guide wheel 600 can be measured by rotating the guide wheel 600.
In the process of detecting the groove 610 of the guide wheel 600 by using the profiling 210 provided in the embodiment of the present application, since the profiling 210 needs to be matched with the groove 610 of the guide wheel 600, after the profiling 210 is matched with the groove 610 of the guide wheel 600, the movement of the profiling 210 in the thickness direction of the guide wheel 600 is limited, so as to facilitate the profiling 210 to extend into or move out of the groove 610 of the guide wheel 600, in some embodiments provided in the present application, the table top 110 is provided with the sliding block 220, the dial gauge 260 provided with the profiling 210 is fixed on the sliding block 220, and the sliding direction of the sliding block 220 is perpendicular to the first rotation axis, so that the profiling 210 moving together with the sliding block 220 can directly enter or leave the groove 610 of the guide wheel 600. Preferably, the sliding direction of the slider 220 should intersect the first rotation axis, i.e., after the standard guide wheel 600 is mounted on the mounting assembly, the slider 220 moves in the radial direction of the standard guide wheel 600.
In some embodiments of the present application, a telescoping rod 240 is also provided on the countertop 110, and the telescoping end position of the telescoping rod 240 may be varied. The telescopic end of the telescopic rod 240 is connected with the sliding block 220, and the sliding block 220 can be driven to move by moving the extending end of the telescopic rod 240, so that the matching or separation of the profiling piece 210 arranged on the sliding block 220 and the groove 610 on the standard guide wheel 600 is realized. Further, graduations may be provided on the telescopic link 240 to control the extension of the extended end of the telescopic link 240 according to the graduations.
In the embodiment of the application, in order to detect whether the thickness of leading wheel 600 is qualified, still be provided with thickness detection subassembly on table surface 110, thickness detection subassembly sets up near installation component, in order to satisfy the precision that detects, the thickness detection subassembly that this application adopted includes micrometer 450, is used for measuring structure and leading wheel 600's upper and lower side to contact in the micrometer 450, realizes the measurement to leading wheel 600 thickness. In one embodiment provided herein, the thickness detection assembly further includes a first fixing bracket 410, the first fixing bracket 410 includes a fixing block 420 and a second rotation axis, and the fixing block 420 can rotate around the second rotation axis, and preferably, the first rotation axis is parallel to the second rotation axis. The micrometer 450 that this application adopted sets up on fixed block 420, rotates around the second axis of rotation through fixed block 420, can send micrometer 450 to the position that can measure guide wheel 600 thickness, when needs install guide wheel 600 to installation component or need demolish guide wheel 600 from installation component, then make micrometer 450 and guide wheel 600 separation through rotating fixed block 420, can avoid guide wheel 600 and micrometer 450 to interfere.
In some embodiments of the present application, a hardness detection assembly for detecting the hardness of the guide wheel 600 is also provided at the table top 110. In one embodiment provided herein, the hardness testing assembly includes a second stationary support 510, a hardness tester 520, and a pressure stand 530. Wherein the second fixing bracket 510 and the pressure-bearing platform 530 are disposed on the working table 110; the hardness tester 520 is slidably disposed on the second fixing support 510, and the pressure-bearing table 530 is located between the table top 110 and the hardness tester 520. The second fixing bracket 510 has a guide portion 511, and the hardness tester 520 is mounted in cooperation with the guide portion 511 such that the hardness tester 520 can move in a direction parallel to the first rotation axis into contact with the bearing table 530.
It will be readily apparent to those skilled in the art that in the embodiments provided herein, the structure of the bearing table 530 and the mounting assembly should satisfy the following conditions: after the standard guide wheel 600 is mounted to the mounting assembly, one side of the standard guide wheel 600 is just in contact with the surface of the compression table 530 facing the hardness tester 520.
The groove-shaped detecting component, the hardness detecting component and the thickness detecting component provided in the embodiment of the application have no fixed relative positional relationship.
Example 1
The present embodiment provides a guide wheel detecting device for detecting the structure of the guide wheel 600 shown in fig. 1 and 2, wherein the planar structure of the guide wheel 600 is shown in fig. 1, and the cross-sectional view of the groove 610 of the guide wheel 600 is shown in fig. 2 and is V-shaped.
Referring to fig. 3 to 6, the guide wheel detecting device provided in the present embodiment includes a worktable 110, where the worktable 110 is a cuboid and has a plate shape as a whole. Four supporting blocks 120 for supporting the working table 110 are arranged at four vertex angle positions of the lower side surface of the working table 110, and the supporting blocks 120 are connected with the working table 110 through bolts.
A guide wheel mounting assembly is provided on the upper side of the table top 110, and a groove-shaped detecting assembly, a hardness detecting assembly, and a thickness detecting assembly are provided around the guide wheel mounting assembly.
Referring to fig. 7, the mounting assembly provided in this embodiment includes a rotating shaft 310 serving as a revolving body, a mounting hole for mounting the rotating shaft 310 is provided on the table top 110, and after the rotating shaft 310 is mounted in the mounting hole of the table top 110, the rotating shaft 310 can rotate around its own axis in the mounting hole. The rotating shaft 310 includes a supporting surface 311 and a mounting portion 312, the mounting portion 312 has a columnar structure, the diameter of the mounting portion 312 is consistent with the aperture of the central hole 620 of the guide wheel 600, and the mounting portion 312 is used for being matched with the central hole 620 of the guide wheel 600. After the central hole 620 of the guide wheel 600 is matched with the mounting portion 312, the support surface 311 is attached to one side surface of the guide wheel 600, so that the guide wheel 600 can be positioned along the axial direction of the rotating shaft 310.
The mounting assembly provided in this embodiment also includes a locating pin 330. As shown in fig. 7, a plurality of sets of positioning pin holes are further disposed on the supporting surface 311 of the rotating shaft 310, and the number of the positioning pin holes in each set is two. Two locating pins 330 positioned in the same locating pin hole are matched with the cylindrical surface in the same structural hole 630, and whether the machining error exists in the external dimension of the structural hole 630 is detected through one locating pin 330 positioned in the same locating pin hole. The positions of the two adjacent sets of registration pin holes match the relative positions of the two corresponding adjacent structural holes 630 on the guide wheel 600.
The mounting assembly provided in this embodiment further includes a cover plate 320, the external dimension of the cover plate 320 is greater than the diameter of the mounting portion 312, and the cover plate 320 is disposed above the rotating shaft 310 and is connected with the mounting portion 312 through bolts. The height of the mounting portion 312 of the shaft 310 should satisfy: after the downward side of the standard guide wheel 600 is attached to the supporting surface 311, the cover plate 320 connected to the mounting portion 312 can contact with the upward side of the standard guide wheel 600, so as to prevent the guide wheel 600 from moving along the axial direction of the rotating shaft 310 during the detection process.
In the process of installing the guide wheel 600 in the installation assembly provided in the present embodiment, if the central hole 620 of the guide wheel 600 cannot be matched with the installation portion 312, the diameter of the central hole 620 of the guide wheel 600 is too small; if there is a large gap between the central hole 620 of the guide wheel 600 and the mounting portion 312, the central hole 620 of the guide wheel 600 has an excessively large aperture; if the locating pin 330 cannot mate with the corresponding structural hole 630 on the guide wheel 600, the structural hole 630 on the guide wheel 600 is not machined properly, and there is a positional error or a dimensional error.
Referring to fig. 3 to 6, the groove-shaped detection assembly provided in the present embodiment includes a slider seat 230 and a telescopic rod fixing seat 250 fixedly disposed on the table top 110. The sliding block seat 230 is slidably connected with the sliding block 220, the extending end of the telescopic rod 240 is connected with the sliding block 220, the extending direction of the telescopic rod 240 coincides with the moving direction of the sliding block 220 and points to the axis of the rotating shaft 310, namely, the telescopic rod 240 drives the sliding block 220 to move along the radial direction of the rotating shaft 310 in the extending process. In this embodiment, the telescopic rod 240 is a combination of a micrometer screw, a fixed sleeve, a micro-cylinder and a knob in the micrometer 450, that is, the principle that the telescopic rod 240 in this embodiment stretches is consistent with the principle that the micrometer screw stretches in the micrometer 450.
The groove-shaped detection assembly provided in this embodiment further includes a dial indicator 260 disposed on the slider 220, a measuring rod of the dial indicator 260 faces to a side where the installation assembly is located, and the measuring rod of the dial indicator 260 is connected with the profiling piece 210. Referring to fig. 8, the top of the profiling element 210 provided in the present embodiment has a plane and a detecting head protruding from the plane, the detecting head has two intersecting inclined planes, the inclined planes of the detecting head are used for contacting with the side wall of the groove 610 shown in fig. 2, and after the profiling element 210 is mounted on the measuring rod of the dial indicator 260, the plane located at the top of the profiling element 210 in fig. 8 is used for contacting with the circumferential surfaces of the guiding wheel 600 to be measured on both sides of the groove 610 in fig. 2.
In the present embodiment, the groove-shaped detecting assembly and the mounting assembly should be satisfied, and the profile modeling element 210 can move to the axis of the rotating shaft 310 to be matched with the groove 610 of the standard guide wheel 600 after the standard guide wheel 600 is mounted on the mounting assembly. Wherein, the cooperation of the profile modeling element 210 and the standard guide wheel 600 means that two inclined surfaces of the profile modeling element 210 are attached to two inclined side walls of the groove 610 of the standard guide wheel 600, and two rectangular planes connected to the two inclined surfaces in the profile modeling element 210 are contacted with the circumferential surface of the standard guide wheel 600.
Referring to fig. 3 to 6, the thickness detection assembly provided in the present application includes a first fixing bracket 410, a fixing block 420, and a micrometer 450. The first fixing bracket 410 is fixedly arranged on the working table 110, the first fixing bracket 410 comprises a connecting piece 411, the connecting piece 411 is of a cylindrical structure with an axis arranged along a direction parallel to the vertical direction, and the axis of the connecting piece 411 is the second rotation axis in the embodiment of the application. The fixing block 420 is provided with a through hole matched with the connecting piece 411, and after the through hole of the fixing block 420 is matched with the connecting piece 411, the fixing block 420 can rotate around the second rotation axis, so that the position is changed. The fixed block 420 is further provided with a screw hole having an axis perpendicular to the second rotation axis, and the screw hole communicates with the middle of the through hole. After the through hole of the fixing block 420 is engaged with the connector 411 of the first fixing bracket 410, the fixing block 420 and the first fixing bracket 410 can be fixed by screwing the first bolt 430 into the screw hole. The fixing block 420 is further provided with a through groove penetrating in the vertical direction, the through groove is located on one side, close to the installation component, of the fixing block 420, the U-shaped frame of the micrometer 450 is arranged in the through groove, the micrometer 450 can move up and down in the through groove to change the position of the micrometer 450, and then the micrometer 450 is fixedly connected with the through groove through the second bolt 440.
Referring to fig. 3 to 6, the hardness testing assembly provided in this embodiment includes a second fixing bracket 510, a hardness tester 520, and a bearing table 530. The second fixing support 510 and the bearing table 530 are fixedly connected to the workbench surface 110, and the bearing table 530 has a cubic structure with certain hardness; the hardness tester 520 is slidably disposed with respect to the second fixing bracket 510, the second fixing bracket 510 further has a guide portion 511, the guide portion 511 is an annular structural member, an axis of the guide portion 511 is perpendicular to an upper surface of the table top 110, the hardness tester 520 is located inside the guide portion 511, and movement of the hardness tester 520 is limited to movement in a vertical direction and rotation about an axis of the vertical direction under the constraint of the guide portion 511. In this embodiment, the hardness tester 520 is a conventional brinell hardness tester.
In this embodiment, the bearing platform 530 and the rotating shaft 310 in the mounting assembly should satisfy: after the standard guide wheel 600 is mounted on the rotating shaft 310, one downward side of the standard guide wheel 600 is attached to the upper surface of the bearing table 530.
The operation of detecting the guide wheel 600 by using the guide wheel 600 detecting device provided in this embodiment includes:
the guide wheel 600 is mounted to the rotary shaft 310 of the mounting assembly, and in this process, it is determined whether the aperture of the central hole 620 of the guide wheel 600, the aperture of the structural hole 630 of the guide wheel 600, and the relative position between the structural holes 630 meet the standards.
After the guide wheel 600 is installed on the installation assembly, the extending end of the telescopic rod 240 extends out, and whether the profiling piece 210 can move into the groove 610 of the guide wheel 600 is observed in the process, so that whether an error exists in the position of the groove 610 is judged; observing whether the profiling piece 210 can be matched with the groove 610 or not to judge whether the structure of the groove 610 has errors or not; after the cam 210 is engaged with the groove 610, the guide wheel 600 is rotated, so that the guide wheel 600 is rotated around the axis of the rotation shaft 310, and the runout and roundness of the guide wheel 600 are measured.
After the guide wheel 600 is installed on the installation component, whether the bearing platform 530 is attached to the downward side surface of the guide wheel 600 or not is observed, and whether machining errors exist in the external dimension of the guide wheel 600 or not is judged; hardness of the guide wheel 600 is measured using the hardness tester 520, and it is judged whether or not the hardness of each position of the guide wheel 600 satisfies the requirement.
After the guide wheel 600 is installed on the installation component, the position of the micrometer 450 in the thickness detection component is adjusted, the thickness of each position of the guide wheel 600 is measured, and whether the thickness of each position of the guide wheel 600 meets the requirement is judged.
It should be noted that, without conflict, features in the embodiments of the present application may be combined with each other.
The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (10)

1. A guide wheel detection device is characterized by comprising,
a working table-board,
the mounting assembly is arranged on the working table surface and is used for mounting the guide wheel; the mounting assembly is configured to: the guide wheel arranged on the mounting assembly can rotate around the axis of the guide wheel;
the groove-shaped detection assembly is arranged on the working table surface and comprises a profiling piece, and the profiling piece is used for being matched with the groove of the guide wheel.
2. The guide wheel detection device according to claim 1, wherein the groove-shaped detection assembly comprises a dial indicator, the dial indicator is mounted on the working table, the profiling piece is arranged on a measuring rod of the dial indicator, and the profiling piece can push the measuring rod to move after being subjected to a force along the axial direction of the measuring rod.
3. The guide wheel detection device according to claim 2, wherein the mounting assembly has a first rotation axis, and the guide wheel is mounted on the mounting assembly, and the axis of the guide wheel is coincident with the first rotation axis; the mounting assembly is configured to rotate the guide wheel about the first axis of rotation;
the groove-shaped detection assembly further comprises a sliding block capable of sliding in a direction perpendicular to the first rotation axis, and the dial indicator is arranged on the sliding block so that the profiling piece and the measuring rod can be far away from or close to the guide wheel.
4. A guide wheel testing device according to claim 3, wherein the channel testing assembly further comprises a telescoping rod, the extended end of which is capable of pushing the slider to move toward the first rotational axis during extension.
5. The guide wheel detecting device according to claim 4, wherein the telescopic rod is provided with scales.
6. The guide wheel detecting device according to any one of claims 1 to 5, wherein the profiling member has a flat surface facing the mounting assembly and a detecting head protruding from the flat surface, the detecting head has two intersecting inclined surfaces for contacting with side walls of the groove of the guide wheel, and portions of the flat surface on both sides of the detecting head are for contacting with a circumferential surface of the guide wheel.
7. The guide wheel inspection device of claim 1, further comprising a thickness inspection assembly including a micrometer for measuring guide wheel thickness.
8. The guide wheel testing device of claim 7, wherein the thickness testing assembly further comprises a first fixed bracket comprising a second axis of rotation and a fixed block, the fixed block being rotatable about the second axis of rotation, the micrometer being mounted to the first fixed bracket, the fixed block being capable of disengaging the micrometer from the guide wheel mounted to the mounting assembly during rotation about the second axis of rotation.
9. The guide wheel testing device of claim 1, further comprising a hardness testing assembly for measuring the hardness of the guide wheel.
10. The guide wheel inspection device of claim 9, wherein the hardness inspection assembly includes a second fixed bracket having a guide portion with which the hardness inspection instrument mates, a hardness inspection instrument, and a bearing table, the guide portion configured to enable movement of the hardness inspection instrument in a direction parallel to the first axis of rotation into contact with the bearing table.
CN202320191347.3U 2023-01-31 2023-01-31 Guide wheel detection device Active CN219244472U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320191347.3U CN219244472U (en) 2023-01-31 2023-01-31 Guide wheel detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320191347.3U CN219244472U (en) 2023-01-31 2023-01-31 Guide wheel detection device

Publications (1)

Publication Number Publication Date
CN219244472U true CN219244472U (en) 2023-06-23

Family

ID=86840820

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320191347.3U Active CN219244472U (en) 2023-01-31 2023-01-31 Guide wheel detection device

Country Status (1)

Country Link
CN (1) CN219244472U (en)

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