CN219235757U - Edge cutter of gypsum board production line - Google Patents

Abstract

The utility model relates to the technical field of building material processing and discloses an edge cutter of a gypsum board production line, which comprises a machine case, wherein a control panel is arranged at the position, close to the rear, of the center of one side wall of the machine case, a first mechanical arm is arranged on the upper end face of the machine case, a first sucker is arranged at the end part of the first mechanical arm, a cutting table is arranged on the front end face of the machine case, a base is arranged at the position, close to the front, of one side of the cutting table, a second mechanical arm is arranged on the upper end face of the base, a second sucker is arranged at the end part of the second mechanical arm, a first air pump is arranged at the position, close to the front, of the center of one side wall of the machine case and the center of one side wall of the base, and eight second infrared sensors are arranged at the position, close to the edge, of the center of the cutting table. According to the utility model, the automatic production solves the problems of low efficiency during manual cutting and carrying and errors caused during manual cutting, and the dust suction device sucks the dust raised during cutting, so that the harm of the dust to the lungs of operators is reduced.

Description

Edge cutter of gypsum board production line

Technical Field

The utility model relates to the technical field of building material processing, in particular to an edge cutter of a gypsum board production line.

Background

The gypsum board is a material made of building gypsum as a main raw material, is a building material with light weight, high strength, thin thickness, convenient processing, good sound insulation, heat insulation, fire resistance and other performances, and is one of the novel light boards which are currently developed in an important way, and the gypsum board needs to be cut into a proper size after being processed and produced so as to be convenient for transportation or interior decoration.

Through searching, the Chinese patent discloses an edge cutter (publication No. CN 211842611U) of a gypsum board production line, and the technology is practical, solves the problem that the edge of a gypsum board is uneven due to shaking when the gypsum board is cut, but the whole process needs to be manually taken, so that time is delayed, and the raised dust of lime during cutting is extremely harmful to the lung of a human body, so that the efficiency of production is improved, and therefore, a person skilled in the art provides the edge cutter of the gypsum board production line to solve the problem in the background art.

Disclosure of Invention

The utility model aims to solve the defects in the prior art, and provides the edge cutter of the gypsum board production line, which can realize full-automatic production when equipment is started, a first mechanical arm sucks up gypsum boards through a sucker and puts the gypsum boards into a cutting table, a plurality of first infrared sensors are arranged at the edge of the cutting table, the gypsum boards can be accurately positioned through the cooperation between the first infrared sensors, a first slideway and a second slideway on two side walls of the cutting table and an electric telescopic rod, the accuracy in cutting is ensured, and the gypsum boards are sent into a conveying belt through the second mechanical arm and the second sucker to be processed in the next step after the cutting is finished.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the edge cutter of the gypsum board production line comprises a machine case, a control panel is arranged at the rear part of the center of a side wall of the machine case, a first mechanical arm is arranged on the upper end face of the machine case, a first sucker is arranged at the end part of the first mechanical arm, a placing platform is arranged at the upper part of the center of the rear end face of the machine case, a first infrared sensor is arranged at the front part of the center of the upper end face of the placing platform, a cutting table is arranged at the front part of one side of the cutting table, a base is arranged at the upper end face of the base, a second mechanical arm is arranged at the end part of the second mechanical arm, a first air pump is arranged at the front part of the center of the side wall of the machine case and the lower part of the center of the side wall of the base, and eight second infrared sensors are arranged at the center of the cutting table and the edge;

the lower end face of the cutting table is fixedly connected with a waste bin, a dust suction pump is arranged at the rear part of the center of one side wall of the waste bin, first slide ways are fixedly connected to the two side walls of the cutting table, dust suction devices are arranged at the positions, close to one sides, of the upper end faces of the two first slide ways, the rear end faces of the two dust suction devices are connected with bent pipes, the other ends of the two bent pipes are connected to the rear end face of the waste bin, and the front ends of the two first slide ways are fixedly connected with first servo motors;

the two output ends of the first servo motors are fixedly connected with first lead screws, the two first lead screws are sleeved with first sliding blocks, the rear ends of the two first lead screws are respectively connected to the rear inner walls of the two first sliding ways in a rotating mode, one ends of the two first sliding blocks penetrate through the two first sliding ways respectively and are communicated to the outer sides of the two first sliding ways, the end parts of the two first sliding ways are fixedly connected with electric telescopic rods, the output ends of the two electric telescopic rods are fixedly connected with second sliding ways, the two ends of the second sliding ways are respectively provided with second servo motors, the output ends of the two second servo motors are respectively fixedly connected with second lead screws, the center of the inside of each second sliding way is fixedly connected with a fixed block, the other end of each second lead screw is sleeved with a second sliding block, the end parts of the two end parts of each first sliding block are respectively connected with the centers of two side walls of the fixed blocks, and the front end faces of the cutting table are provided with conveyor belts;

through the technical scheme, use fork truck to place the gypsum board at place the platform during the use, when first infrared sensor detects that the signal is blocked, the staff is typeeed gypsum board size and cutting data through control panel, after the completion is typeeed, first arm drives the sucking disc and will not process gypsum board and inhale, accurate cover is put into the cutting bench at second infrared sensor, cutting device carries out accurate cutting through the cooperation of first slide and second slide and electric telescopic handle, the dust of production passes through dust extraction pump and draws the waste box into through dust extraction, after accomplishing the cutting second mechanical wall drives the second sucking disc and will place on the conveyer belt with the gypsum board of cutting, the third infrared sensor detects and begins the operation after being sealed lid, send into next work flow with the gypsum board.

Further, an emergency stop button is arranged at the center of one side wall of the case;

through the technical scheme, the emergency power-off cutting-off device operation is carried out on the device under the emergency.

Further, the two second sliding blocks are detachably connected with the two cutting devices respectively;

through the technical scheme, the cutting device is convenient for daily maintenance and damage replacement in daily use.

Further, a waste box is arranged at the position, near the center of one side wall of the waste box, and a filter net bag is arranged in the waste box;

through the technical scheme, dust generated during cutting of the gypsum board is collected and concentrated.

Further, the control panel is electrically connected with the scram button, the first air pump dust pump, the first mechanical arm, the second mechanical arm, the first infrared sensor, the second infrared sensor, the third infrared sensor, the conveyor belt, the first servo motor, the second servo motor, the cutting device and the electric telescopic rod;

through the technical scheme, the integrated control is conveniently carried out by the control panel.

Further, the center of the placing platform is provided with a material to be processed;

through the technical scheme, the first mechanical arm and the first sucker are convenient to suck.

Further, four third infrared sensors are arranged at the centers of the upper end face and the lower end face of the conveyor belt;

through the technical scheme, when the signal covered conveyor belt is detected to start to operate.

Further, the first sucker is detachably connected with the second sucker and the first mechanical arm is detachably connected with the second mechanical arm;

through above-mentioned technical scheme, can follow the sucking disc of trading according to the size of gypsum board, stability when guaranteeing that equipment absorbs.

The utility model has the following beneficial effects:

according to the utility model, when the equipment runs, only an operator needs to use a forklift to put the gypsum board on the placement platform, and when the first infrared sensor detects the material to be processed, a signal is sent to the control panel, and the control panel controls the first mechanical arm to start, so that the equipment starts to automatically run, and the time delay when the equipment is manually cut and carried is greatly reduced.

According to the utility model, when the cutting device runs on the cutting table, dust suction devices at two sides can suck the raised dust, the sucked dust can enter the waste box, and only a worker needs to regularly take out and clean the dust, so that the environment of a production line is improved, and the damage to the body of the worker is reduced.

According to the utility model, the first servo motor drives the motor, the cutting device slides on the first screw rod in the first slideway through the first sliding block, the two second servo motors drive the two screw rods, the second sliding block slides on the second screw rod in the second slideway, and the effect of cutting gypsum boards with different sizes is achieved through the lifting of the two electric retractile shafts.

Drawings

FIG. 1 is a perspective view of a bead cutter of a gypsum board manufacturing line in accordance with the present utility model;

FIG. 2 is a side cross-sectional view of a first slide of an edge trimmer of a gypsum board manufacturing line in accordance with the present utility model;

FIG. 3 is a perspective view of a second slide of the edge trimmer of the gypsum board manufacturing line of the present utility model;

fig. 4 is a side cross-sectional view of a second slide of the edge trimmer of the gypsum board manufacturing line of the present utility model.

Legend description:

1. a chassis; 2. a control panel; 3. an emergency stop button; 4. placing a platform; 5. a first air pump; 6. a dust collection pump; 7. a base; 8. a first mechanical arm; 9. a second mechanical arm; 10. a first suction cup; 11. a second suction cup; 12. a first infrared sensor; 13. a second infrared sensor; 14. a third infrared sensor; 15. a cutting table; 16. a conveyor belt; 17. bending the pipe; 18. a dust collection device; 19. a first slideway; 20. a first servo motor; 21. a first screw rod; 22. a material to be processed; 23. a first slider; 24. a second slideway; 25. a fixed block; 26. a second servo motor; 27. a cutting device; 28. an electric telescopic rod; 29. a second slider; 30. a second screw rod; 31. a waste bin; 32. waste material box.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, one embodiment provided by the present utility model is: the edge cutter of gypsum board production line, including machine case 1, machine case 1 side wall center is provided with control panel 2 near the back department, machine case 1 up end is equipped with first arm 8, first arm 8 tip is equipped with first sucking disc 10, conveniently treat that processing material 22 adsorbs the taking, machine case 1 rear end face center is equipped with place table 4 near the department of going up the center, place table 4 up end center is provided with first infrared sensor 12 near the front, detect place table 4 up end whether waiting to process material 22, machine case 1 front end face is provided with cutting table 15, cutting table 15 one side is equipped with base 7 near the front department, base 7 up end is equipped with second arm 9, second arm 9 tip is equipped with second sucking disc 11, it takes to processing material, machine case 1 side wall center is equipped with first air pump 5 near the front department and base 7 side wall center is equipped with first air pump down, cutting table 15 center is provided with eight second infrared sensor 13 near the edge, detect whether waiting to process material 22 covers completely on cutting table 15.

The middle of the lower end face of the cutting table 15 is fixedly connected with a waste box 31, a dust suction pump 6 is arranged at the rear part of the center of one side wall of the waste box 31, first slide ways 19 are fixedly connected to two side walls of the cutting table 15, dust suction devices 18 are arranged at the positions of the upper end faces of the two first slide ways 19 and one side of the upper end faces of the two first slide ways, the rear end faces of the two dust suction devices 18 are connected with bent pipes 17, the other ends of the two bent pipes 17 are connected to the rear end face of the waste box 31, dust generated during cutting is sucked and collected, and the front ends of the two first slide ways 19 are fixedly connected with a first servo motor 20.

The output ends of the two first servo motors 20 are fixedly connected with the first lead screws 21, the first lead screws 21 are sleeved with the first sliding blocks 23, the rear ends of the two first lead screws 21 are respectively connected to the rear inner walls of the two first slide ways 19 in a rotating mode, one ends of the two first sliding blocks 23 respectively penetrate through the two first slide ways 19 to the outer sides of the two first slide ways 19, the end portions of the two first sliding blocks are fixedly connected with the electric telescopic rods 28, the output ends of the two electric telescopic rods 28 are fixedly connected with the second slide ways 24, the two ends of the second slide ways 24 are respectively provided with the second servo motors 26, the output ends of the two second servo motors 26 are respectively fixedly connected with the second lead screws 30, the center of the inside of the second slide ways 24 is fixedly connected with the fixed blocks 25, the other ends of the two second lead screws 30 are sleeved with the second sliding blocks 29, the end portions of the two side wall centers of the fixed blocks 25 are respectively in a rotating mode, adjustment can be performed according to the required size of a gypsum board, and the front end face of the cutting table 15 is provided with the conveying belt 16.

When the gypsum board is placed on the placement platform 4 by using a forklift in use, when the first infrared sensor 12 detects that signals are blocked, staff inputs the size and cutting data of the gypsum board through the control panel 2, after the input is completed, the first mechanical arm 8 drives the sucker to suck up the unprocessed gypsum board, the gypsum board is accurately covered on the second infrared sensor 13 and placed on the cutting table 15, the cutting device 27 accurately cuts through the cooperation of the first slideway 19, the second slideway 24 and the electric telescopic rod 28, generated dust is sucked into the waste box 32 through the dust suction pump 6 by the dust suction device 18, the second mechanical arm 9 drives the second sucker 11 to place the gypsum board to be cut on the conveying belt 16 after the cutting is completed, the third infrared sensor 14 starts to operate after detecting the sealed cover, and the gypsum board is sent into the next working flow.

The quick-witted case 1 a side wall center department is equipped with scram button 3, carry out emergency outage to equipment and cut off the equipment operation under the emergency, two second sliders 29 and two cutting device 27 are detachable connection respectively, make things convenient for daily package of cutting device 27 to support and damage the change in the daily use, waste bin 31 a side wall center department is provided with waste box 32 in front, waste box 32 inside is equipped with the filter string bag, collect centralized processing with the dust that produces when the gypsum board cuts, control panel 2 and scram button 3, first air pump 5 dust absorption pump 6, first arm 8, second arm 9, first infrared sensor 12, second infrared sensor 13, third infrared sensor 14, conveyer belt 16, first servo motor 20, second servo motor 26, cutting device 27 and electric telescopic handle 28 between the electric connection, make things convenient for control panel 2 to carry out integrated control, place platform 4 center department and place and wait to process material 22, make things convenient for the absorption of first arm 8 and first sucking disc 10, conveyer belt 16 up end and lower terminal surface center department all are arranged and are equipped with four third infrared sensor 14, detect the signal cover and cover the size of arm 10 and second infrared sensor 14, can be dismantled with the second sucking disc 8 when the size of first arm 10 and second sucking disc 8 are connected to the mechanical arm 8, can be dismantled according to the size of the first sucking disc and the second sucking disc 8.

Working principle: when the device is used, equipment is started, staff inputs the size of gypsum board to be processed through the control panel 2, the required size of cutting is recorded, the gypsum board to be processed is placed on the upper end face of the placement platform 4 through a forklift, when the detection signal of the first infrared sensor 12 is blocked, the first mechanical arm 8 drives the first sucker 10 to suck the gypsum board to be processed, the upper end face of the cutting platform 15 is accurately covered on the upper ends of the plurality of second infrared sensors 13, the cutting device 27 is driven to slide through the first sliding block 23 and the second sliding block 29 through the screw rods in the first sliding way 19 and the second sliding way 24 through motor rotation, the cutting of the required size is completed, the dust suction device 18 on the upper end face of the first sliding way 19 sucks dust into the waste box 32 through the dust suction pump 6, the interception is carried out through the filter screen pocket, the operation staff needs to clean the dust inside the waste box 32 at regular time, the second mechanical arm 9 drives the second sucker 11 to put the material to be cut into the conveying belt 16 after the cutting is completed, and when the four third infrared sensors 14 on the upper end face of the conveying belt 16 detect that the material to be cut and the material to start to be cut into the next operation link when the operation is covered.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims (8)

1. Edge cutter of gypsum board production line, including quick-witted case (1), its characterized in that: the novel intelligent robot comprises a chassis (1), wherein a control panel (2) is arranged at the rear position of the center of one side wall of the chassis (1), a first mechanical arm (8) is arranged on the upper end face of the chassis (1), a first sucking disc (10) is arranged at the end part of the first mechanical arm (8), a placement platform (4) is arranged at the upper position of the center of the rear end face of the chassis (1), a first infrared sensor (12) is arranged at the front position of the center of the upper end face of the placement platform (4), a cutting table (15) is arranged at the front position of the front end face of the chassis (1), a base (7) is arranged at the front position of one side of the cutting table (15), a second mechanical arm (9) is arranged at the upper end face of the base (7), a second sucking disc (11) is arranged at the end part of the second mechanical arm, a first air pump (5) is arranged at the front position of the center of one side wall of the chassis (1) and at the lower position of the center of one side wall of the base (7), and eight second infrared sensors (13) are arranged at the center positions of the cutting table (15) and the edge positions;

the utility model discloses a dust collection device, which is characterized in that a waste bin (31) is fixedly connected to the lower end face of a cutting table (15), a dust collection pump (6) is arranged at the rear of the center of one side wall of the waste bin (31), first slide ways (19) are fixedly connected to the two side walls of the cutting table (15), dust collection devices (18) are arranged at the upper end faces of the first slide ways (19) at one side, bent pipes (17) are connected to the rear end faces of the two dust collection devices (18), the other ends of the two bent pipes (17) are connected to the rear end face of the waste bin (31), and first servo motors (20) are fixedly connected to the front ends of the two first slide ways (19);

the two first lead screw (21) of equal fixed connection of first servo motor (20) output, two first lead screw (21) all overlap and are equipped with first slider (23), and two first lead screw (21) rear ends rotate respectively and connect on the inner wall behind two first slide (19), two first slider (23) one end runs through two first slide (19) respectively and leads to two first slide (19) outsides, and tip fixedly connected with electric telescopic handle (28), two the output fixedly connected with second slide (24) of electric telescopic handle (28), second slide (24) both ends all are equipped with second servo motor (26), two the equal fixedly connected with second lead screw (30) of output of second servo motor (26), second slide (24) inside center department fixedly connected with fixed block (25), two second lead screw (30) other pot head are equipped with second slider (29), and tip rotate respectively and are connected with fixed block (25) both sides wall center department, be equipped with before cutting area (16) front end face (15).

2. The edge trimmer of the gypsum board production line according to claim 1, wherein: an emergency stop button (3) is arranged at the center of one side wall of the case (1).

3. The edge trimmer of the gypsum board production line according to claim 1, wherein: the two second sliding blocks (29) are detachably connected with the two cutting devices (27) respectively.

4. The edge trimmer of the gypsum board production line according to claim 1, wherein: the waste box (31) is characterized in that a waste box (32) is arranged at the front part of the center of one side wall of the waste box (31), and a filter net bag is arranged inside the waste box (32).

5. The edge trimmer of the gypsum board production line according to claim 1, wherein: the control panel (2) is electrically connected with the scram button (3), the first air pump (5), the dust suction pump (6), the first mechanical arm (8), the second mechanical arm (9), the first infrared sensor (12), the second infrared sensor (13), the third infrared sensor (14), the conveyor belt (16), the first servo motor (20), the second servo motor (26), the cutting device (27) and the electric telescopic rod (28).

6. The edge trimmer of the gypsum board production line according to claim 1, wherein: the center of the placing platform (4) is provided with a material (22) to be processed.

7. The edge trimmer of the gypsum board production line according to claim 1, wherein: four third infrared sensors (14) are arranged at the centers of the upper end face and the lower end face of the conveyor belt (16).

8. The edge trimmer of the gypsum board production line according to claim 1, wherein: the first sucker (10) is detachably connected with the second sucker (11) and the first mechanical arm (8) is detachably connected with the second mechanical arm (9).

Images