CN219234327U - Flexible welding tool utilizing standard welding platform - Google Patents
Flexible welding tool utilizing standard welding platform Download PDFInfo
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- CN219234327U CN219234327U CN202222526868.8U CN202222526868U CN219234327U CN 219234327 U CN219234327 U CN 219234327U CN 202222526868 U CN202222526868 U CN 202222526868U CN 219234327 U CN219234327 U CN 219234327U
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Abstract
The utility model relates to the technical field of welding tools, in particular to a flexible welding tool utilizing a standard welding platform, which comprises the following components: the welding device comprises a rectangular pipe frame and a standard welding platform, wherein a module is arranged on the surface of the standard welding platform; the module comprises a first group of modules, a second group of modules, a third group of modules, a fourth group of modules, a fifth group of modules and a sixth component; a plurality of locating pins and compactors are arranged on the first group of dies, the second group of dies, the third group of dies, the fourth group of dies, the fifth group of dies and the sixth group of dies. The modular tooling is of modular design, simple in structure, light and handy, convenient to operate, convenient to manufacture and process, low in production cost, low in investment, good in service performance, reasonable in design, good in reliability, consistent with human engineering, and the stressed member has enough strength and rigidity, the operating position is arranged at a position easily accessible to workers, so that the production safety is ensured, the modular tooling is convenient to assemble and disassemble, small in occupied area, and convenient and flexible to use.
Description
Technical Field
The utility model relates to the technical field of welding tools, in particular to a flexible welding tool utilizing a standard welding platform.
Background
The production staff adopts a standard welding platform to manually assemble rectangular pipes according to the drawing requirements, after the assembly is completed, the positions and diagonal lines of all parts are adjusted by using a circle ruler, the size and the position of the parts are controlled between 2MM, the diagonal line error is controlled within 3MM, and finally the parts are welded after being fixed by using clamps. However, in the prior art, the production process has long assembly and adjustment time, low efficiency and high labor intensity before welding because of no reference positioning; during welding, because no tooling is used for positioning, parts are easy to deviate, after welding, the size deviation of products is large, the consistency and interchangeability are poor, and the rejection rate is high.
Accordingly, one skilled in the art has provided a modular flexible welding tool utilizing a standard welding platform, utilizing a modular design, to address the problems set forth in the background above.
Disclosure of Invention
In order to solve the technical problems, the utility model provides:
a flexible welding tool utilizing a standard welding platform, comprising: the welding device comprises a rectangular pipe frame and a standard welding platform, wherein a module is arranged on the surface of the standard welding platform; the module comprises a first group of modules, a second group of modules, a third group of modules, a fourth group of modules, a fifth group of modules and a sixth component; a plurality of locating pins and compactors are arranged on the first group of dies, the second group of dies, the third group of dies, the fourth group of dies, the fifth group of dies and the sixth group of dies.
Preferably: the first group die comprises a first component, a second component, a third component and a fourth component, and the first component, the second component, the third component and the fourth component are welded and mounted on the surface of the standard welding platform by four positioning pins.
Preferably: the second group die comprises a second component I, a second component II, a second component III and a second component IV, wherein the second component I, the second component II, the second component III and the fourth component IV are all welded and installed on the surface of a standard welding platform by adopting four positioning pins.
Preferably: the third group die comprises a third component I, a third component II, a third component III and a fourth component IV, wherein the third component I, the third component II, the third component III and the fourth component IV are welded and installed on the surface of a standard welding platform by adopting four positioning pins.
Preferably: the fourth group die comprises a fourth component I, a fourth component II, a fourth component III and a fourth component IV, and the fourth component I, the fourth component II, the fourth component III and the fourth component IV are welded and installed on the surface of the standard welding platform by adopting four positioning pins.
Preferably: the fifth group die comprises a first fifth component and a second fifth component, wherein the first fifth component and the second fifth component are welded and installed on the surface of a standard welding platform by adopting four positioning pins.
Preferably: the locating pin structure is including interior hexagonal screw rod, interior hexagonal screw rod centre of a circle department wholly fixes the locating lever, and two rubber rings are installed to locating lever middle part outer wall, and a plurality of balls are installed in locating lever bottom outer wall rotation, and the ball quantity is five, five the ball is the equidistance and arranges.
The utility model has the technical effects and advantages that:
the modular tooling is of modular design, simple in structure, light and handy, convenient to operate, convenient to manufacture and process, low in production cost, low in investment, good in service performance, reasonable in design, good in reliability, consistent with human engineering, and the stressed member has enough strength and rigidity, the operating position is arranged at a position easily accessible to workers, so that the production safety is ensured, the modular tooling is convenient to assemble and disassemble, small in occupied area, and convenient and flexible to use.
Drawings
Fig. 1 is a schematic structural diagram of a flexible welding tool using a standard welding platform according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a standard welding platform in a flexible welding tool using the standard welding platform according to an embodiment of the present application;
fig. 3 is a schematic structural diagram of a rectangular tube frame in a flexible welding tool using a standard welding platform according to an embodiment of the present application;
fig. 4 is a schematic structural diagram of a module in a flexible welding tool using a standard welding platform according to an embodiment of the present application;
fig. 5 is a schematic structural diagram of a locating pin in a flexible welding tool using a standard welding platform according to an embodiment of the present application;
in the figure:
1. a rectangular tube frame; 2. a standard welding platform;
3. a module; 311. first component I; 312. a first component II; 313. a first component III; 314. a first component IV; 321. a first component II; 322. a second component II; 323. a second component III; 324. a second component IV; 331. a third component I; 332. a third component II; 333. a third component III; 334. a third component IV; 341. a first component IV; 342. a second component II; 343. a third component III; 344. fourth component IV; 351. a fifth component I; 352. a fifth component II; 36. a sixth component;
4. a positioning pin; 401. an inner hexagonal screw; 402. a positioning rod; 403. a rubber ring; 404. a ball; 5. a compactor.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the detailed description. The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1 to 5, in this embodiment, a flexible welding tool using a standard welding platform is provided, including: the rectangular pipe frame 1 and the standard welding platform 2, wherein a module 3 is arranged on the surface of the standard welding platform 2; the module 3 comprises a first group module, a second group module, a third group module, a fourth group module, a fifth group module and a sixth component 36; the first group of dies, the second group of dies, the third group of dies, the fourth group of dies, the fifth group of dies and the sixth group of dies 36 are provided with a plurality of positioning pins 4 and a compactor 5, the first group of dies comprises a first component 311, a second component 312, a third component 313 and a fourth component 314, the first component 311, the second component 312, the third component 313 and the fourth component 314 are all welded on the surface of the standard welding platform 2 by adopting four positioning pins 4, the second group of dies comprises a first component 321, a second component 322, a third component 323, a fourth component 324, a first component 321, a second component 322, a third component 323 and a fourth component 324 are all welded on the surface of the standard welding platform 2 by adopting four positioning pins 4, the third group of dies comprises a third component 331, a third component 332, a third component 333 and a fourth component 334, the first component 331, the second component 332, the third component 333 and the fourth component 334 are all welded and installed on the surface of the standard welding platform 2 by adopting four positioning pins 4, the fourth group die comprises a first component 341, a second component 342, a third component 343 and a fourth component 344, the first component 341, the second component 342, the third component 343 and the fourth component 344 are all welded and installed on the surface of the standard welding platform 2 by adopting four positioning pins 4, the fifth group die comprises a first component 351 and a second component 352, the first component 351 and the second component 352 are all welded and installed on the surface of the standard welding platform 2 by adopting four positioning pins 4, the positioning pin 4 structure comprises an inner hexagonal screw 401, a positioning rod 402 is integrally fixed at the center of the circle of the inner hexagonal screw 401, two rubber rings 403 are installed on the outer wall of the middle part of the positioning rod 402, a plurality of balls 404 are rotatably installed on the outer wall of the bottom of the positioning rod 402, the number of the balls 404 is five, and the five balls 404 are arranged equidistantly;
the materials of all parts on the module 3 tooling are 45# and are processed by CNC and slow wire feeding, and the positioning pin 4 is connected with the compactor 5, so that the precision after assembly is ensured to reach +/-0.02 MM;
the standard welding platform 2 is made of HT300 materials, and has the advantages of high rigidity, high hardness, good wear resistance, good plane stability, small linear expansion coefficient, difficult deformation and the like, the surface of the standard welding platform 2 is provided with a plurality of platform pins, the pin holes of the platform reach 28+/-0.02 MM, the hole spacing reaches 100+/-0.02 MM, the whole planeness grade reaches 2 grade, and the surface roughness is less than or equal to 3.2 mu m;
the positioning pin 4 is composed of positioning rods 402 of 1 inner hexagonal screw 401,1 and 28MM, 2 rubber rings and 5 standard balls 404, a quenching process is adopted, the surface hardness is high, the wear resistance and durability are realized, 5 holes smaller than the diameter holes of the standard balls 404 by 0.5MM are formed in the positioning pin, an M12 threaded hole is formed in the middle of the positioning pin 4, an inner hexagonal hole of 14MM is formed in the head of the inner hexagonal screw 401, a conical head is arranged at the front end of the inner hexagonal screw 401, an external thread of M12 is arranged at the rear end of the inner hexagonal screw 401, after the assembly, the rapid positioning pin 4 is assembled, by utilizing the conical head at the front end, the advance and retreat of the threaded holes and threads of the inner hexagonal screw 401, the 5 balls 404 are propped up, and a module 3 tool is fixed on a standard welding platform;
the packer 5 is inserted in a hole of a standard welding platform, when pressure is applied by utilizing the gap between a pole of the packer 5 and the hole, the packer is deflected by an angle, so that the packer is fixedly fixed on a workpiece, a module 3 workpiece is placed on the standard welding platform 2, the workpiece is positioned at the optimal welding position, the formability of a welding line is good, the welding defect is reduced, a welding joint meeting the requirement can be obtained, the product quality is improved, the flatness of a module 3 tool is high, the deformation after welding is effectively prevented, the workload of correction after welding is saved, and the labor productivity is improved.
It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present utility model without the inventive step, are intended to be within the scope of the present utility model. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (7)
1. A flexible welding tool utilizing a standard welding platform, comprising: the welding device comprises a rectangular pipe frame (1) and a standard welding platform (2), wherein a module (3) is arranged on the surface of the standard welding platform (2); the module (3) comprises a first group of modules, a second group of modules, a third group of modules, a fourth group of modules, a fifth group of modules and a sixth assembly (36); a plurality of locating pins (4) and compactors (5) are arranged on the first group of dies, the second group of dies, the third group of dies, the fourth group of dies, the fifth group of dies and the sixth group of dies (36).
2. The flexible welding fixture using the standard welding platform according to claim 1, wherein the first group of dies comprises a first component (311), a second component (312), a third component (313) and a fourth component (314), and the first component (311), the second component (312), the third component (313) and the fourth component (314) are welded and mounted on the surface of the standard welding platform (2) by adopting four positioning pins (4).
3. The flexible welding tool using the standard welding platform according to claim 1, wherein the second group of dies comprises a first second component (321), a second component (322), a third second component (323) and a fourth second component (324), and the first second component (321), the second component (322), the third second component (323) and the fourth second component (324) are welded and installed on the surface of the standard welding platform (2) by adopting four positioning pins (4).
4. The flexible welding fixture using the standard welding platform according to claim 1, wherein the third group of dies comprises a third component one (331), a third component two (332), a third component three (333) and a third component four (334), and the third component one (331), the third component two (332), the third component three (333) and the third component four (334) are all welded and installed on the surface of the standard welding platform (2) by adopting four positioning pins (4).
5. The flexible welding tool using the standard welding platform according to claim 1, wherein the fourth group of dies comprises a fourth component one (341), a fourth component two (342), a fourth component three (343) and a fourth component four (344), and the fourth component one (341), the fourth component two (342), the fourth component three (343) and the fourth component four (344) are welded and installed on the surface of the standard welding platform (2) by adopting four positioning pins (4).
6. The flexible welding tool using the standard welding platform according to claim 1, wherein the fifth group of dies comprises a first fifth component (351) and a second fifth component (352), and the first fifth component (351) and the second fifth component (352) are welded and installed on the surface of the standard welding platform (2) by adopting four positioning pins (4).
7. The flexible welding tool using the standard welding platform according to claim 1, wherein the positioning pin (4) comprises an inner hexagonal screw rod (401), a positioning rod (402) is integrally fixed at the center of the inner hexagonal screw rod (401), two rubber rings (403) are installed on the middle outer wall of the positioning rod (402), a plurality of balls (404) are rotatably installed on the outer wall of the bottom of the positioning rod (402), the number of the balls (404) is five, and the five balls (404) are arranged at equal intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222526868.8U CN219234327U (en) | 2022-09-23 | 2022-09-23 | Flexible welding tool utilizing standard welding platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222526868.8U CN219234327U (en) | 2022-09-23 | 2022-09-23 | Flexible welding tool utilizing standard welding platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219234327U true CN219234327U (en) | 2023-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202222526868.8U Active CN219234327U (en) | 2022-09-23 | 2022-09-23 | Flexible welding tool utilizing standard welding platform |
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| CN (1) | CN219234327U (en) |
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- 2022-09-23 CN CN202222526868.8U patent/CN219234327U/en active Active
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