CN219213013U - Assembly fixture and assembly body for oblique carrier roller of DUC type belt conveyor - Google Patents
Assembly fixture and assembly body for oblique carrier roller of DUC type belt conveyor Download PDFInfo
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- CN219213013U CN219213013U CN202223249251.2U CN202223249251U CN219213013U CN 219213013 U CN219213013 U CN 219213013U CN 202223249251 U CN202223249251 U CN 202223249251U CN 219213013 U CN219213013 U CN 219213013U
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- carrier roller
- inclined carrier
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- assembly
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- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 1
- 241000208125 Nicotiana Species 0.000 abstract description 6
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to the technical field of tobacco processing equipment, and provides an assembly fixture and an assembly body for a DUC type belt conveyor inclined carrier roller. This assembly fixture includes: the tool base is used for placing the inclined carrier roller bearing and the inclined carrier roller cylinder, and is provided with a through hole for inserting the inclined carrier roller shaft core; the tool rod body is used for enabling the inclined carrier roller bearing to be assembled in place by knocking the tool rod body, and a blind hole is formed in one end of the tool rod body and used for inserting the inclined carrier roller shaft core. The assembly tool and the assembly body for the DUC type belt conveyor inclined carrier roller can realize that the assembly work of spare parts of the inclined carrier roller is independently completed by a single person, the assembly work is simple, and the assembly time is reduced; the problem of frequent adjustment of the positions of the inclined carrier roller bearings at the two sides of the inclined carrier roller cylinder caused by up-and-down movement of the inclined carrier roller bearings can be prevented.
Description
Technical Field
The utility model relates to the technical field of tobacco processing equipment, in particular to an assembly fixture and an assembly body for a DUC type belt conveyor inclined carrier roller.
Background
The DUC series belt conveyor is a device for continuously conveying tobacco materials on a tobacco industry production line, is suitable for continuously conveying tobacco materials such as tobacco making threads, threshing and redrying threads and the like, and is auxiliary connecting equipment among all the hosts. The oblique bearing roller is the important part that supports the conveyer belt and prevents its position offset, and along with equipment life's extension, partial roll body wearing and tearing, the bearing card is dead, need carry out on a large scale maintenance and change, when carrying out the assembly to oblique bearing roller axle center, bearing and barrel, there is the assembly difficulty, and consuming time is longer, extravagant a large amount of manpowers.
Disclosure of Invention
The utility model provides an assembly tool and an assembly body for a DUC type belt conveyor inclined carrier roller, which are used for solving the defects of difficult assembly, long time consumption and great labor waste of the DUC type belt conveyor inclined carrier roller in the assembly process in the prior art.
The utility model provides an assembly fixture for a DUC type belt conveyor inclined carrier roller, which comprises the following components:
the tool base is used for placing the inclined carrier roller bearing and the inclined carrier roller cylinder, and is provided with a through hole for inserting an inclined carrier roller shaft core;
the tool rod body is used for enabling the inclined carrier roller bearing to be assembled in place by knocking the tool rod body, and one end of the tool rod body is provided with a blind hole for inserting the inclined carrier roller shaft core.
According to the assembly fixture for the oblique carrier roller of the DUC type belt conveyor, provided by the utility model, the fixture base comprises:
the first platform body is provided with a first through hole;
the second table body is fixed on the upper end face of the first table body, the radial size of the second table body is smaller than that of the first table body, and the second table body is provided with a second through hole coaxially matched with the first through hole; wherein,,
the upper end face of the second table body is used for placing an inclined carrier roller bearing, and the inclined carrier roller cylinder body is sleeved in the second table body.
According to the assembly fixture for the oblique carrier roller of the DUC type belt conveyor, the first platform body and the second platform body are coaxial and are of an integral structure.
According to the assembly fixture for the oblique carrier roller of the DUC type belt conveyor, provided by the utility model, the fixture rod body comprises:
the bearing table is provided with a third through hole;
the bearing rod is fixed on the upper end face of the bearing table, the radial dimension of the bearing rod is smaller than that of the bearing table, and the bearing rod is provided with a blind hole coaxially matched with the third through hole; wherein,,
the upper end face of the bearing rod is used for bearing knocking, and the lower end face of the bearing table is used for transmitting knocking force to the inclined carrier roller bearing so that the inclined carrier roller bearing is assembled inside the inclined carrier roller barrel.
According to the assembly fixture for the oblique carrier roller of the DUC type belt conveyor, the bearing table and the bearing rod are coaxial and are of an integrated structure.
According to the assembly fixture for the oblique carrier roller of the DUC type belt conveyor, which is provided by the utility model, the fixture rod body is a nylon rod.
The present utility model also provides an assembly comprising:
the utility model relates to an assembly fixture for an oblique carrier roller of a DUC type belt conveyor;
the inclined carrier roller cylinder is arranged between the tool base and the tool rod body;
the inclined carrier roller bearings are respectively arranged at two ends of the inclined carrier roller cylinder;
the inclined carrier roller shaft core is inserted into the through hole, the inclined carrier roller bearing, the inclined carrier roller barrel and the blind hole.
The utility model provides an assembly fixture for an oblique carrier roller of a DUC type belt conveyor, which comprises a fixture base and a fixture rod body. The tool base is used for placing the inclined carrier roller bearing and the inclined carrier roller cylinder, and is provided with a through hole for inserting an inclined carrier roller shaft core; one end of the tool rod body is provided with a blind hole for inserting the inclined carrier roller shaft core, and the inclined carrier roller bearing is assembled in place by knocking the tool rod body. The assembly tool can realize that the assembly work of spare parts of the inclined carrier roller is independently completed by a single person, the assembly work is simple, and the assembly time is reduced; the problem of frequent adjustment of the positions of the inclined carrier roller bearings at the two sides of the inclined carrier roller cylinder caused by up-and-down movement of the inclined carrier roller bearings can be prevented.
Furthermore, the assembly body provided by the utility model has the advantages that the assembly process adopts the assembly tool for the oblique carrier roller of the DUC type belt conveyor to assemble the oblique carrier roller, so that the assembly efficiency is improved, and the assembly process can be completed by only one person.
Drawings
In order to more clearly illustrate the utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a top view of a tooling base provided by the utility model;
FIG. 2 is a longitudinal cross-sectional view of the tooling base provided by the utility model;
FIG. 3 is a top view of the tooling bar provided by the present utility model;
FIG. 4 is a longitudinal cross-sectional view of a tooling rod provided by the utility model;
fig. 5 is a schematic structural view of an assembled body provided by the present utility model.
Reference numerals:
10: a tooling base; 11: a first stage body; 12: a second stage body; 13: a through hole; 20: a tool bar body; 21: a receiving table; 22: a receiving rod; 23: a blind hole; 30: an inclined carrier roller bearing; 40: an inclined carrier roller cylinder; 50: and an oblique carrier roller shaft core.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
An assembly fixture for a DUC belt conveyor idler of the present utility model is described below with reference to fig. 1-4. This an assembly fixture for DUC formula belt conveyor oblique bearing roller includes: tooling base 10 and tooling bar 20.
The tool base 10 is used for placing the inclined carrier roller bearing 30 and the inclined carrier roller barrel 40, and the tool base 10 is provided with a through hole 13 for inserting the inclined carrier roller shaft core 50; one end of the tooling rod body 20 is provided with a blind hole 23 for inserting the inclined carrier roller shaft core 50, and the inclined carrier roller bearing 30 is assembled in place by knocking the tooling rod body 20.
Specifically, the assembly fixture for the DUC-type belt conveyor inclined idler of the embodiment is composed of two parts, namely: the tool base 10 and the tool rod body 20, the inclined carrier roller bearing 30 is placed on the upper surface of the tool base 10, the middle through hole 13 can be correspondingly inserted into the inclined carrier roller shaft core 50, and the inclined carrier roller shaft core 50 is knocked into the inner ring of the inclined carrier roller bearing 30 by using a hammer; placing the inclined carrier roller cylinder 40 on the upper surface of the tool base 10, inserting one end of the inclined carrier roller shaft core 50, which is not provided with the inclined carrier roller bearing 30, into the inclined carrier roller cylinder 40, and enabling the lower surface of the inclined carrier roller bearing 30 to be flush with the upper surface of the inclined carrier roller cylinder 40; the tooling rod body 20 is placed above the inclined carrier roller bearings 30, the inclined carrier roller shaft core 50 is inserted into the blind hole 23, the upper surface of the tooling rod body is knocked by a hammer, so that the inclined carrier roller bearings 30 are assembled in place, and then the inclined carrier roller bearings 30 on the other side are installed, so that the inclined carrier roller bearings 30 on two sides are ensured to be installed in place.
The utility model provides an assembly fixture for an oblique carrier roller of a DUC type belt conveyor, which comprises a fixture base 10 and a fixture rod body 20. The tool base 10 is used for placing the inclined carrier roller bearing 30 and the inclined carrier roller barrel 40, and the tool base 10 is provided with a through hole 13 for inserting the inclined carrier roller shaft core 50; one end of the tooling rod body 20 is provided with a blind hole 23 for inserting the inclined carrier roller shaft core 50, and the inclined carrier roller bearing 30 is assembled in place by knocking the tooling rod body 20. The assembly tool can realize that the assembly work of spare parts of the inclined carrier roller is independently completed by a single person, the assembly work is simple, and the assembly time is reduced; the problem of frequent adjustment of the positions of the inclined carrier roller bearings 30 on both sides of the inclined carrier roller cylinder 40 due to up-and-down movement of the inclined carrier roller bearings 30 can also be prevented.
In one embodiment of the present utility model, the tooling base 10 comprises: a first stage 11 and a second stage 12. The first table body 11 is provided with a first through hole; the second table body 12 is fixed on the upper end surface of the first table body 11, the radial dimension of the second table body 12 is smaller than that of the first table body 11, and the second table body 12 is provided with a second through hole coaxially matched with the first through hole; wherein, the upper end surface of the second table body 12 is used for placing the inclined carrier roller bearing 30, the inclined carrier roller cylinder 40 is sleeved in the second table body 12, and the inclined carrier roller shaft core 50 is sequentially inserted into the inclined carrier roller cylinder 40, the first through hole and the second through hole, so that the inclined carrier roller shaft core 50 is coaxial with the inclined carrier roller cylinder 40. Further, the first table body 11 and the second table body 12 are coaxial and have an integral structure, as shown in fig. 1 and fig. 2, the radial dimension of the second table body 12 should be consistent with the inner ring dimension of the inclined carrier roller cylinder 40, so as to ensure that the inclined carrier roller cylinder 40 can be sleeved into the second table body 12; the first through hole, the second through hole and the inclined roller shaft core 50 are in accordance with each other in size so as to ensure that the inclined roller shaft core 50 can be smoothly inserted into the first through hole and the second through hole.
In one embodiment of the present utility model, the tooling bar 20 includes: a receiving table 21 and a receiving rod 22. The bearing table 21 is provided with a third through hole; the bearing rod 22 is fixed on the upper end surface of the bearing table 21, the radial dimension of the bearing rod 22 is smaller than that of the bearing table 21, and the bearing rod 22 is provided with a blind hole coaxially matched with the third through hole; wherein, the upper end surface of the bearing rod 22 is used for bearing knocking, and the lower end surface of the bearing table 21 is used for transmitting the knocking force to the inclined carrier roller bearing 30, so that the inclined carrier roller bearing 30 is assembled inside the inclined carrier roller cylinder 40. Further, the receiving base 21 and the receiving rod 22 are coaxial and integrally constructed. As shown in fig. 3 and 4, the radial dimension of the receiving table 21 should be consistent with the radial dimension of the oblique idler bearing 30 to ensure that the receiving table 21 can be in surface contact with the oblique idler bearing 30, so that the striking force received by the receiving rod 22 can be transmitted to the oblique idler bearing 30, so that the oblique idler bearing 30 can be fitted in place.
In one embodiment of the present utility model, the tooling rod body 20 is a nylon rod. Of course, according to actual needs, the rod body made of other materials can be adopted.
An assembly of the present utility model is described below in conjunction with fig. 5. The assembly comprises: the assembly tooling for the DUC belt conveyor idler in the above embodiments, the idler cylinder 40, the idler bearing 30 and the idler roller shaft core 50.
Wherein, the inclined carrier roller cylinder 40 is arranged between the tool base 10 and the tool rod body 20; the inclined carrier roller bearings 30 are respectively arranged at two ends of the inclined carrier roller cylinder 40; the inclined roller shaft core 50 is inserted into the through hole 13, the inclined roller bearing 30, the inclined roller cylinder 40 and the blind hole 23.
Specifically, the assembly process of the assembly body is as follows:
s1, horizontally placing a tool base 10 on a workbench surface, horizontally placing an inclined carrier roller bearing 30 on a second table body 12 of the tool base 10, and knocking in an inclined carrier roller shaft core 50 into an inner ring of the inclined carrier roller bearing 30 by utilizing a hammer;
s2, sleeving the inclined carrier roller cylinder 40 on the second table body 12 of the tool base 10, inserting one end of the inclined carrier roller shaft core 50, on which the inclined carrier roller bearing 30 is not mounted, in the S1 from above the inclined carrier roller cylinder 40, and ensuring that the lower surface of the inclined carrier roller bearing 30 is level with the upper surface of the inclined carrier roller cylinder 40;
s3, sleeving the tool bar body 20 on the upper end of the inclined carrier roller shaft core 50 so that the bearing table 21 is in contact with the inclined carrier roller bearing 30, and knocking the tool bar body 20 by utilizing a hammer so that the inclined carrier roller bearing 30 is assembled in place, namely as shown in FIG. 5;
s4, ensuring that the bearings on the two sides are installed in place.
According to the assembly body, the assembly process adopts the assembly tool for the oblique carrier roller of the DUC type belt conveyor to assemble the oblique carrier roller, so that the assembly efficiency is improved, and the assembly process can be completed by only one person.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (7)
1. An assembly fixture for a DUC belt conveyor idler, comprising:
the tool base is used for placing the inclined carrier roller bearing and the inclined carrier roller cylinder, and is provided with a through hole for inserting an inclined carrier roller shaft core;
the tool rod body is used for enabling the inclined carrier roller bearing to be assembled in place by knocking the tool rod body, and one end of the tool rod body is provided with a blind hole for inserting the inclined carrier roller shaft core.
2. The assembly fixture for a DUC belt conveyor idler of claim 1, wherein the fixture base comprises:
the first platform body is provided with a first through hole;
the second table body is fixed on the upper end face of the first table body, the radial size of the second table body is smaller than that of the first table body, and the second table body is provided with a second through hole coaxially matched with the first through hole; wherein,,
the upper end face of the second table body is used for placing an inclined carrier roller bearing, and the inclined carrier roller cylinder body is sleeved in the second table body.
3. The assembly fixture for the DUC-type belt conveyor idler of claim 2, wherein the first table body and the second table body are coaxial and of an integral structure.
4. The assembly fixture for a DUC belt conveyor idler of claim 1, wherein the fixture bar comprises:
the bearing table is provided with a third through hole;
the bearing rod is fixed on the upper end face of the bearing table, the radial dimension of the bearing rod is smaller than that of the bearing table, and the bearing rod is provided with a blind hole coaxially matched with the third through hole; wherein,,
the upper end face of the bearing rod is used for bearing knocking, and the lower end face of the bearing table is used for transmitting knocking force to the inclined carrier roller bearing so that the inclined carrier roller bearing is assembled inside the inclined carrier roller barrel.
5. The assembly fixture for a DUC-type belt conveyor idler of claim 4, wherein the receiving table is coaxial with the receiving bar and is of unitary construction.
6. The assembly fixture for a DUC belt conveyor idler of claim 1, wherein the fixture bar is a nylon bar.
7. An assembly, comprising:
an assembly fixture for a DUC belt conveyor idler as in any one of claims 1-6;
the inclined carrier roller cylinder is arranged between the tool base and the tool rod body;
the inclined carrier roller bearings are respectively arranged at two ends of the inclined carrier roller cylinder;
the inclined carrier roller shaft core is inserted into the through hole, the inclined carrier roller bearing, the inclined carrier roller barrel and the blind hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223249251.2U CN219213013U (en) | 2022-12-05 | 2022-12-05 | Assembly fixture and assembly body for oblique carrier roller of DUC type belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223249251.2U CN219213013U (en) | 2022-12-05 | 2022-12-05 | Assembly fixture and assembly body for oblique carrier roller of DUC type belt conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219213013U true CN219213013U (en) | 2023-06-20 |
Family
ID=86736620
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223249251.2U Active CN219213013U (en) | 2022-12-05 | 2022-12-05 | Assembly fixture and assembly body for oblique carrier roller of DUC type belt conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219213013U (en) |
-
2022
- 2022-12-05 CN CN202223249251.2U patent/CN219213013U/en active Active
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