CN219189102U - High-efficient automatic I-steel welding set - Google Patents
High-efficient automatic I-steel welding set Download PDFInfo
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- CN219189102U CN219189102U CN202320817797.9U CN202320817797U CN219189102U CN 219189102 U CN219189102 U CN 219189102U CN 202320817797 U CN202320817797 U CN 202320817797U CN 219189102 U CN219189102 U CN 219189102U
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Abstract
The utility model provides a high-efficiency automatic I-steel welding device, which comprises: the top surface is a plurality of supporting frames with a plane, a plurality of supporting frames are arranged in a straight line, and I-shaped steel is placed on the supporting frames; the limiting parts are arranged on the supporting frames at the two ends; the fixture, arrange perpendicularly with the I-steel, be provided with the rectangular channel on the support frame, fixture installs in the rectangular channel, and it includes: base, fixed block, sliding block, cylinder, the upper surface of base is less than the support frame top surface sets up, fixed block, sliding block are installed relatively on the base, the one end that the sliding block deviates from the fixed block is connected with the cylinder, welding mechanism is provided with two sets of, and installs the both sides at the support frame relatively, includes: the welding robot is characterized by comprising a ground rail and a welding robot, wherein one end of the welding robot deviating from the ground rail is connected with a welding gun. The utility model synchronously carries out welding operation on two sides of the I-steel, the whole welding process is automatically completed, and the labor is saved while the welding quality is ensured.
Description
Technical Field
The utility model belongs to the technical field of steel structure processing equipment, and particularly relates to a high-efficiency automatic I-steel welding device.
Background
The I-steel is an economic section high-efficiency profile with more optimized section area distribution and more reasonable strength-to-weight ratio. Because each part of the I-steel is arranged at right angles, the I-steel has the characteristic of strong bending resistance in each direction, has the advantages of simple construction, cost saving, light structure weight and the like, and has been widely used.
The I-steel is generally a welding support plate between two parallel main plates. In the welding process of the I-steel, the welding is easy to generate great deformation due to the influence of the structure of the product, and the welding quality is influenced. The existing I-steel welding device is difficult to weld welding seams at two sides of the I-steel at one time, and an operator is required to manually change the positions of the I-steel; the existing welding device is not firm in use of the limiting component of the I-steel, and the I-steel is easy to deviate in the welding process, so that the welding quality of the I-steel is affected; moreover, the existing welding device can not form the weld joints smoothly and is not attractive after welding. A person skilled in the art is required to solve the above technical problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model provides the high-efficiency automatic I-steel welding device, the whole welding process is automatically finished, and a large amount of manpower is saved while the welding quality is ensured.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
an efficient automated i-steel welding device comprising:
the top surface is a plurality of supporting frames with a plane, a plurality of supporting frames are arranged in a straight line, and I-shaped steel is placed on the supporting frames;
the limiting parts are arranged on the supporting frames at two ends, one end of the limiting part is fixedly arranged, and the other end of the limiting part is detachably arranged on the supporting frames;
the fixture, fixture arranges perpendicularly with the I-steel, be provided with the rectangular channel on the support frame, fixture installs in the rectangular channel, and it includes: the upper surface of the base is lower than the top surface of the supporting frame, the fixed block and the sliding block are relatively arranged on the base, I-steel is arranged between the fixed block and the sliding block, the sliding block can move back and forth along the base, one end, deviating from the fixed block, of the sliding block is connected with the air cylinder, and a telescopic rod of the air cylinder is connected with the sliding block;
welding mechanism, welding mechanism is provided with two sets of, and installs in the both sides of support frame relatively, include: the welding device comprises a ground rail and a welding robot, wherein the ground rail is arranged along the length direction of the I-steel, the welding robot is installed on the ground rail, and one end, deviating from the ground rail, of the welding robot is connected with a welding gun.
Further, the clamping mechanism is at least provided with two groups, and the two groups are distributed and installed on the supporting frame.
Further, the base middle part is provided with logical groove, the sliding block bottom is passed logical groove and is connected with the bottom plate, the sliding block passes through the bottom plate joint on the base.
Further, the limiting part is a limiting block, one end of the limiting block is fixedly arranged on the supporting frame, a waist-shaped hole is formed in the supporting frame at the other end of the limiting block, and the limiting block passes through the waist-shaped Kong Suoge and is arranged on the supporting frame through a bolt.
Further, the welding robot is driven by a speed reducer to move left and right along the ground rail.
Further, a protective cover is arranged on the ground rail, and the protective cover is an organ protective cover.
The beneficial effects are that: according to the high-efficiency automatic I-steel welding device, the X direction and the Y direction of the I-steel can be accurately positioned, and the two clamping mechanisms arranged on the support frame can accurately position the I-steel to be welded, so that the processing accuracy is improved, and the welding seam which is straight and attractive is formed; the whole welding process is automatically finished, so that a great amount of manpower is saved; the welding mechanism adopts a welding robot to realize multi-angle adjustment of the welding gun, so that the degree of automation is high; in addition, the end part of the supporting frame is provided with a limiting part, so that the I-steel to be processed can be initially limited, and the clamping mechanism is convenient to accurately fix the I-steel.
According to the welding device, two welding robots are arranged to synchronously weld the two sides of the I-steel, so that the welding stress on the two sides is eliminated, and the welding quality is ensured.
The utility model has simple installation procedure and convenient operation, and can greatly improve the work efficiency of welding the I-steel and the welding quality of the I-steel.
Drawings
FIG. 1 is a top view of a high efficiency automated I-steel welding apparatus provided by the present utility model;
FIG. 2 is a left side view of an efficient automated I-steel welding device provided by the utility model;
FIG. 3 is a schematic view of the mounting structure of the clamping mechanism and the support frame according to the present utility model;
fig. 4 is a schematic structural view of the clamping mechanism according to the present utility model.
In the figure: the welding device comprises a support frame 1, a rectangular groove 11, a limiting part 2, a clamping mechanism 3, a base 31, a fixed block 32, a sliding block 33, an air cylinder 34, a welding mechanism 4, a ground rail 41, a welding robot 42, a welding gun 43 and I-steel 5.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
As shown in fig. 1-4, the present utility model provides a high-efficiency automated i-steel welding apparatus, comprising:
the top surface is a plurality of support frames 1 with a plane, a plurality of support frames 1 are arranged in a straight line, and I-shaped steel 5 is placed on the support frames 1;
the two ends of the limiting part 2 are provided with limiting parts 2 on the supporting frame 1, wherein one end of the limiting part 2 is fixedly installed, the other end of the limiting part 2 is detachably installed on the supporting frame 1, and the limiting parts 2 form X-direction fixed limiting of the I-steel 5;
the fixture 3, fixture 3 arranges perpendicularly with I-steel 5 for the Y of I-steel 5 is to fixed spacing, be provided with rectangular channel 11 on the support frame 1, fixture 3 installs in rectangular channel 11, and it includes: the device comprises a base 31, a fixed block 32, a sliding block 33 and an air cylinder 34, wherein the upper surface of the base 31 is lower than the top surface of the supporting frame 1, the fixed block 32 and the sliding block 33 are oppositely arranged on the base 31, I-steel 5 is arranged between the fixed block 32 and the sliding block 33, the sliding block 33 can move forwards and backwards along the base 31, one end of the sliding block 33, which is far away from the fixed block 32, is connected with the air cylinder 34, a telescopic rod of the air cylinder 34 is connected with the sliding block 33, and the air cylinder 34 drives the sliding block 33 to move forwards and backwards so as to clamp and unclamp the I-steel 5;
the welding mechanism 4, welding mechanism 4 is provided with two sets of, and installs in the both sides of support frame 1 relatively, includes: the welding device comprises a ground rail 41 and a welding robot 42, wherein the ground rail 41 is arranged along the length direction of the I-steel 5, the welding robot 42 is installed on the ground rail 41, and one end, away from the ground rail 41, of the welding robot 42 is connected with a welding gun 43.
In the working process, the I-steel 5 is fixed by local spot welding of two parallel main boards and welding support boards under a specific welding tool by manpower, then the two parallel main boards and the welding support boards are hoisted on the support frame 1, one end of the I-steel 5 is attached to the fixed limiting part 2, the I-steel 5 is placed between the fixed block 32 and the sliding block 33, the cylinder 34 stretches out to push the sliding block 33 to move towards the direction of the fixed block 32, the I-steel 5 is clamped, Y-direction fixed limiting of the I-steel 5 is achieved, meanwhile, the other end of the I-steel 5 is mounted on the support frame 1, X-direction fixed limiting of the I-steel 5 is achieved, the welding robots 42 on two sides synchronously move along the ground rail 41 to weld welding seams on two sides of the I-steel 5, and the welding gun 43 can randomly adjust welding angles according to the welding robots 42, so that the welding quality is guaranteed.
On the basis of the embodiment, the clamping mechanisms 3 are at least provided with two groups, the two groups are distributed and installed on the supporting frame 1, the two groups of clamping mechanisms 3 bite the I-steel 5, and the I-steel 5 is prevented from shifting in the welding process.
On the basis of the above embodiment, the middle part of the base 31 is provided with a through groove, and the bottom of the sliding block 33 is connected with a bottom plate through the through groove, so that the sliding block 33 is clamped on the base 31.
On the basis of the embodiment, the limiting part 2 is a limiting block, one end of the limiting block is fixedly arranged on the supporting frame 1, a waist-shaped hole is formed in the supporting frame 1 at the other end of the limiting block, and the limiting block passes through the waist-shaped Kong Suoge on the supporting frame 1 through bolts, so that the limiting block can adapt to I-steel 5 with multiple length specifications to realize X-direction fixed limiting.
On the basis of the above embodiment, the welding robot 42 is driven by a speed reducer to move left and right along the ground rail 41, thereby realizing the welding operation.
On the basis of the above embodiment, in order to prevent the ash layer and the welding slag from falling into the ground rail 41, a protection cover is provided on the ground rail 41, and the protection cover is an organ protection cover.
The welding machine further comprises a PLC control system, the clamping mechanism 3 is provided with a pressure sensor, when the pressure signal reaches a set value when clamping a workpiece, the pressure signal is fed back to the PLC control system, and then the PLC control system sends a command to the welding robot 42 to realize automatic welding.
The basic principle, main features and advantages of the present utility model are shown and described above, and the front, back, left and right are not specific, mainly for more intuitively explaining the technical solution, but not limiting. It should be understood by those skilled in the art that the foregoing embodiments are merely illustrative of the technical concept and features of the present utility model, and the present utility model can be implemented by those skilled in the art without limiting the scope of the utility model, therefore, all equivalent changes or modifications that are made according to the spirit of the present utility model should be included in the scope of the present utility model.
Claims (6)
1. An efficient automatic I-steel welding device which is characterized in that: comprising the following steps:
the top surface is a plurality of supporting frames (1) with a plane, a plurality of supporting frames (1) are arranged in a line, and I-shaped steel (5) is placed on the supporting frames (1);
the two ends of the limiting part (2) are provided with the limiting part (2) on the supporting frame (1), wherein one end of the limiting part (2) is fixedly installed, and the other end of the limiting part (2) is detachably installed on the supporting frame (1);
the fixture (3), fixture (3) are arranged perpendicularly with I-steel (5), be provided with rectangular channel (11) on support frame (1), fixture (3) are installed in rectangular channel (11), and it includes: the device comprises a base (31), a fixed block (32), a sliding block (33) and an air cylinder (34), wherein the upper surface of the base (31) is lower than the top surface of the supporting frame (1), the fixed block (32) and the sliding block (33) are relatively arranged on the base (31), I-steel (5) is arranged between the fixed block (32) and the sliding block (33), the sliding block (33) can move back and forth along the base (31), one end, deviating from the fixed block (32), of the sliding block (33) is connected with the air cylinder (34), and a telescopic rod of the air cylinder (34) is connected with the sliding block (33);
welding mechanism (4), welding mechanism (4) are provided with two sets of, and install in the both sides of support frame (1) relatively, include: the welding device comprises a ground rail (41) and a welding robot (42), wherein the ground rail (41) is arranged along the length direction of the I-steel (5), the welding robot (42) is installed on the ground rail (41), and one end, deviating from the ground rail (41), of the welding robot (42) is connected with a welding gun (43).
2. The efficient and automatic i-steel welding device according to claim 1, wherein: the clamping mechanisms (3) are at least provided with two groups and are distributed and installed on the supporting frame (1).
3. The efficient and automatic i-steel welding device according to claim 1, wherein: the middle part of base (31) is provided with logical groove, sliding block (33) bottom is connected with the bottom plate through logical groove, sliding block (33) are in through bottom plate joint base (31).
4. The efficient and automatic i-steel welding device according to claim 1, wherein: the limiting part (2) is a limiting block, one end of the limiting block is fixedly arranged on the support frame (1), a waist-shaped hole is formed in the support frame (1) at the other end of the limiting block, and the limiting block passes through the waist-shaped Kong Suoge on the support frame (1) through a bolt.
5. The efficient and automatic i-steel welding device according to claim 1, wherein: the welding robot (42) is driven by a speed reducer to move left and right along the ground rail (41).
6. The efficient and automatic i-steel welding device according to claim 1, wherein: a protective cover is arranged on the ground rail (41), and the protective cover is an organ protective cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320817797.9U CN219189102U (en) | 2023-04-13 | 2023-04-13 | High-efficient automatic I-steel welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320817797.9U CN219189102U (en) | 2023-04-13 | 2023-04-13 | High-efficient automatic I-steel welding set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219189102U true CN219189102U (en) | 2023-06-16 |
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ID=86715047
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320817797.9U Active CN219189102U (en) | 2023-04-13 | 2023-04-13 | High-efficient automatic I-steel welding set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219189102U (en) |
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2023
- 2023-04-13 CN CN202320817797.9U patent/CN219189102U/en active Active
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