CN219169559U - Linear ingot casting machine with lead ingot auxiliary demoulding function - Google Patents
Linear ingot casting machine with lead ingot auxiliary demoulding function Download PDFInfo
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- CN219169559U CN219169559U CN202223564613.7U CN202223564613U CN219169559U CN 219169559 U CN219169559 U CN 219169559U CN 202223564613 U CN202223564613 U CN 202223564613U CN 219169559 U CN219169559 U CN 219169559U
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Abstract
The utility model discloses a linear ingot casting machine with a lead ingot auxiliary demoulding function, which comprises a linear ingot casting machine body, and further comprises a vibrating mechanism arranged between an upper conveying chain and a lower conveying chain of the linear ingot casting machine body, wherein the vibrating mechanism comprises a fixed frame, a vibrating frame, an upper guide post, a lower guide post, a vibrating motor, a vibrating block and a supporting plate, the fixed frame and the vibrating frame are rectangular frames, side frames on two sides of the fixed frame are vertically supported and fixed on a frame of the linear ingot casting machine body through two supporting plates, the vibrating frame is concentrically sleeved in the fixed frame, and at least three vertically arranged upper guide posts are arranged at the top of the side frame at the upper end of the vibrating frame. The utility model can keep beating the lead ingot to be demolded continuously, can carry out secondary auxiliary demolding on the lead ingot, has high demolding efficiency, thorough lead ingot demolding, high automation degree, no need of manpower, good practicability and simple structure.
Description
Technical Field
The utility model relates to the technical field of secondary lead, in particular to a linear ingot casting machine with a lead ingot auxiliary demoulding function.
Background
At present, in the industrial practice of the lead smelting industry, the standard of lead ingots of lead finished products is 48+/-2 kg/block, a linear ingot casting machine is adopted for lead ingots, a chain drives a die to drive and cool after casting is finished, and the die at the end of a unit overturns along with the chain to perform natural demoulding. Lead ingots with unsmooth natural demoulding are required to be manually auxiliary rapped for demoulding. The lead ingots after demoulding fall on the ground and are then transported to a stacking workshop for stacking. Because the lead ingot is knocked and shaked to assist in demolding by manual beating, the physical consumption of the demolding personnel is high, all-weather manual watch is needed, manual assisting in demolding is needed, the industrial development is limited, the utility model patent with the patent number of CN201220652153.0 discloses a full-automatic lead ingot demolding system, in the process that a swing arm is separated from a deflector rod to knock another deflector rod, a corresponding lead ingot mold is knocked by a knocking arm which is relatively fixed with the swing arm, so that a cooled and solidified lead ingot is separated from the lead ingot mold, the knocking range of the structure is small, the lead ingot cannot be completely demolded, and the problem that the demolding is not thorough is needed to be prevented by manual all-day watch is solved.
Disclosure of Invention
The utility model provides a linear ingot casting machine with a lead ingot auxiliary demoulding function, and aims to solve the problems of low demoulding efficiency and low automation degree of the conventional linear ingot casting machine.
The utility model adopts the following technical scheme:
the utility model provides a straight line ingot casting machine with supplementary drawing of patterns function of lead ingot, includes straight line ingot casting machine body, still including setting up vibration mechanism between last conveying chain and the lower conveying chain of straight line ingot casting machine body, vibration mechanism includes fixed frame, vibrating frame, goes up guide post, lower guide post, vibrating motor, vibrating piece, backup pad, fixed frame, vibrating frame are rectangular frame, fixed frame both sides frame is fixed through two backup pad vertical support in the frame of straight line ingot casting machine body, vibrating frame concentric inner race is in the fixed frame, vibrating frame upper end frame top set up three vertical last guide post, go up the guide post lower extreme with vibrating frame is fixed, upper end upwards extends and passes the vertical guiding hole that fixed frame's last frame corresponds the setting upwards in addition to fixed frame top, vibrating frame lower extreme frame bottom sets up three vertical guide post, lower guide post upper end with vibrating frame is fixed, lower end extends and passes down the lower frame correspond two vertical guide posts that fixed frame set up and are connected to the lower end frame, two vibrating frame upper end and lower end frame, vibrating frame is connected to the vibrating spring sleeve, two vibrating frame upper end and lower end are fixed to the fixed spring.
In the technical scheme, the conveying tail end of the linear ingot casting machine body is further provided with a beating mechanism.
Among the above-mentioned technical scheme, beating mechanism includes spring hammer, spring III, sliding sleeve, guide bar, pneumatic cylinder, brace table, the pneumatic cylinder level is fixed on the brace table, the fixed horizontally guide bar of brace table front end, the guide bar rear end with terminal surface vertical fixed connection before the brace table, the guide bar front end forward horizontally extends to the discharge end suspension that is close to the straight line ingot casting machine body, sliding sleeve, spring III, spring hammer are established with the axle sleeve in proper order from the back forward on the guide bar, the upper end of sliding sleeve with the flexible end hinge joint of pneumatic cylinder, the sliding sleeve with cover is established on the guide bar between the spring hammer spring III, the spring three one end with the sliding sleeve is connected fixedly, the other end with the spring hammer rear end is connected fixedly.
In the technical scheme, the hammer rod of the spring hammer is provided with the axial guide hole matched with the guide rod, and the spring hammer is sleeved on the guide rod through the guide hole of the spring hammer in horizontal guide sliding fit.
In the technical scheme, the hammer head of the spring hammer is hemispherical.
In the technical scheme, the conveyor is arranged below the linear ingot casting machine body along the longitudinal direction.
In the technical scheme, the supporting table is fixed above the steel frame of the conveyor.
The utility model has the following advantages:
according to the utility model, the vibration mechanism is arranged on the linear ingot casting machine, so that the upper conveying chain and the lower conveying chain of the linear ingot casting machine can be continuously hammered, three lead ingots to be demolded can be impacted and separated from a lead mould in advance, the lead ingots which are conveyed on the lower conveying chain of the linear ingot casting machine and are not completely separated from the mould of the linear ingot casting machine can be impacted, in addition, the knocking mechanism is arranged at the discharge end of the linear ingot casting machine, the lead ingots to be demolded can be continuously kept and knocked, the secondary auxiliary demolding is carried out on the lead ingots, the demolding efficiency is high, the lead ingot demolding is thorough, the degree of automation is high, no labor is required, the practicability is good, and the structure is simple.
Description of the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic structural view of the vibration mechanism of the present utility model.
Fig. 3 is a schematic structural view of the striking mechanism of the present utility model.
Reference numerals:
1-a linear ingot casting machine body, 11-an upper conveying chain and 12-a lower conveying chain;
2-a vibration mechanism; 21-a fixed frame; 22-a vibrating frame; 23-upper guide posts; 24-lower guide posts; 25-a vibration motor; 26-vibrating mass; 27-a support plate; 231-spring one; 241-spring two;
3-a rapping mechanism; 31-a spring hammer; 32-spring III; 33-sliding sleeve; 34-a guide bar; 35-a hydraulic cylinder; 36-a support table; 311-hammer lever;
4-a conveyor;
5-lead ingot;
6-lead mould.
The specific embodiment is as follows:
the following description of the embodiments of the utility model further describes, but is not limited to, the following description in conjunction with the accompanying drawings:
example 1:
referring to fig. 1, a linear ingot casting machine with a lead ingot auxiliary demoulding function comprises a linear ingot casting machine body 1, and further comprises a vibrating mechanism 2 arranged between an upper conveying chain 11 and a lower conveying chain 12 of the linear ingot casting machine body 1, wherein the vibrating mechanism 2 comprises a fixed frame 21, a vibrating frame 22, an upper guide post 23, a lower guide post 24, a vibrating motor 25, a vibrating block 26 and a supporting plate 27, the fixed frame 21 and the vibrating frame 22 are rectangular frames, two side frames of the fixed frame 21 are vertically supported and fixed on a frame of the linear ingot casting machine body 1 through two supporting plates 27, the vibrating frame 22 is concentrically sleeved in the fixed frame 21, three vertically arranged upper guide posts 23 are arranged at the top of the side frame at the upper end of the vibrating frame 22, one upper guide post 23 is arranged at the middle position of the top of the side frame at the upper end of the vibrating frame 22, the other two upper guide posts 23 are symmetrically arranged at two sides of the vibrating frame 22, the lower ends of the upper guide posts 23 are fixed with the vibrating frame 22, the upper ends of the upper guide posts extend upwards and pass through vertical guide holes correspondingly arranged on the upper frame of the fixed frame 21 to extend upwards to the upper part of the fixed frame 21, three vertically arranged lower guide posts 24 are arranged at the bottom of the lower frame of the vibrating frame 22, one lower guide post 24 is arranged at the middle position of the bottom of the lower frame of the vibrating frame 22, the other two lower guide posts 24 are symmetrically arranged at two sides, the upper ends of the lower guide posts 24 are fixed with the vibrating frame 22, the lower ends of the lower guide posts extend downwards and pass through vertical guide holes II correspondingly arranged on the lower frame of the fixed frame 21 to extend downwards to the lower part of the fixed frame 21, a first spring 231 is sleeved on the outer wall of the upper guide post 23, the upper end of the first spring 231 is fixedly connected with the fixed frame 21, the lower end of the first spring 231 is fixedly connected with the vibration frame 22, the second spring 241 is sleeved on the outer wall of the lower guide post 24, the lower end of the second spring 241 is fixedly connected with the fixed frame 21, the upper end of the second spring 241 is fixedly connected with the vibration frame 22, the vibration frame 22 is internally provided with the vibration motor 25, and the output shaft of the vibration motor 25 is provided with the vibration block 26.
In the above embodiment, please refer to fig. 1, the vibrating block 26 installed on the output shaft of the upper conveying chain 11 of the linear ingot casting machine body 1 is driven by the vibrating motor 25 to coaxially rotate by the solidified lead ingot to be demolded, and the vibrating block 26 is a sector eccentric block, so that the centrifugal force is uneven in the rotating process of the vibrating block 26 to generate vertical shaking, the vibrating frame 22 is driven to shake in the fixed frame 21 in an up-and-down guiding manner through the upper guiding post 23 and the lower guiding post 24, the upper guiding post 23 moves up and down to strike the lead ingot mold conveyed by the upper conveying chain 11, so that the lead ingot is separated from the lead mold, the lead ingot which is not completely demolded and conveyed by the lower conveying chain 12 is struck by the lower guiding post 24, falls on the conveyor 4 to be conveyed and piled, the lead ingot can be completely separated from the lead mold by adopting the vibrating mechanism 2, and the demolding efficiency of the lead ingot is high.
In the above embodiment, referring to fig. 1, the conveying end of the linear ingot casting machine body 1 is further provided with a beating mechanism 3, where the beating mechanism 3 is used to beat the lead ingot that cannot be directly dropped from the lead mold when the linear ingot casting machine body 1 is conveyed to the discharge end thereof, so that the lead ingot is easier to drop.
In the above embodiment, referring to fig. 1, the striking mechanism 3 includes a spring hammer 31, a spring III 32, a sliding sleeve 33, a guide rod 34, a hydraulic cylinder 35, and a supporting table 36, where the hydraulic cylinder 35 is horizontally fixed on the supporting table 36, a horizontal guide rod 34 is fixed at the front end of the supporting table 36, the rear end of the guide rod 34 is vertically and fixedly connected with the front end surface of the supporting table 36, the front end of the guide rod 34 extends forward horizontally to a discharge end near the linear ingot casting machine body 1 to be suspended, the sliding sleeve 33, the spring III 32, and the spring hammer 31 are coaxially sleeved on the guide rod 34 from back to front in sequence, the upper end of the sliding sleeve 33 is hinged with a telescopic end of the hydraulic cylinder 35, the spring III 32 is sleeved on the guide rod between the sliding sleeve 33 and the spring hammer 31, one end of the third spring 32 is fixedly connected with the sliding sleeve 33, the other end of the third spring is fixedly connected with the rear end of the spring hammer 31, the spring is adopted to effectively prevent the lead ingot from being blocked by the spring hammer 31, so that the spring hammer 31 can flexibly hammer the lead ingot, the appearance of the lead ingot cannot be damaged, and as can be understood, when the lead ingot to be demolded needs to be beaten, the hydraulic cylinder 35 drives the sliding sleeve 33 to slide forwards along the guide rod 34, the sliding sleeve 33 elastically supports the spring hammer 31 to move forwards through the third spring 32, impacts the discharging end of the linear ingot casting machine body 1 to be demolded, after the impact is finished, the hydraulic cylinder 35 rapidly withdraws the telescopic end of the sliding sleeve 33 to drive the sliding sleeve 33 to slide backwards, and the sliding sleeve 33 drives the spring hammer 31 to be backwards away from the discharging end of the linear ingot casting machine body 1 through the third spring 32.
In the above embodiment, referring to fig. 1, the hammer rod 311 of the spring hammer 31 has an axial guiding hole matched with the guiding rod 34, and the spring hammer 31 is sleeved on the guiding rod 34 through the guiding hole for horizontally guiding and sliding fit.
In the above embodiment, referring to fig. 1, the hammer head of the spring hammer 31 is hemispherical, and the hammer head is made of hard rubber, so as to prevent the spring hammer 31 from damaging the appearance of the lead ingot.
In the above embodiment, referring to fig. 1, a conveyor 4 is disposed below the linear ingot casting machine body 1 along the longitudinal direction, and the conveyor 4 is used for receiving the stripped lead ingot and transporting stacks in time.
In the above embodiment, referring to fig. 1, the support table 36 is fixed above the steel frame of the conveyor 4.
In addition, a visual sensor can be arranged in a guide hole at the front end of the guide rod 34, so that the lead ingot to be demolded can be accurately detected to be in the visual field, and the control system can control the spring hammer 31 to accurately hammer the lead ingot to be demolded.
The above embodiments are merely for illustrating the technical concept and technical features of the present utility model, and should not be construed as limiting the scope of the present utility model. All equivalent changes or modifications made according to the essence of the present utility model should be included in the scope of the present utility model.
Claims (7)
1. The utility model provides a straight line ingot casting machine with supplementary drawing of patterns function of lead ingot, includes straight line ingot casting machine body, its characterized in that: still including setting up vibration mechanism (2) between last conveying chain (11) and the lower conveying chain (12) of sharp ingot casting machine body (1), vibration mechanism (2) are including fixed frame (21), vibrating frame (22), go up guide post (23), lower guide post (24), vibrating motor (25), vibrating piece (26), backup pad (27), fixed frame (21), vibrating frame (22) are rectangular frame, the frame of fixed frame (21) both sides frame passes through two backup pads (27) vertical support and fixes in the frame of sharp ingot casting machine body (1), vibrating frame (22) concentric endotheca is in fixed frame (21), vibrating frame (22) upper end frame top sets up at least three vertically put last guide post (23), last guide post (23) lower extreme with vibrating frame (22) are fixed, upper end upwards extends and passes the vertical guiding hole that the upper frame correspondence of fixed frame (21) set up upwards to in the top of fixed frame (21), vibrating frame (22) bottom (24) are set up at least three vertically guide post (24) and are put down to vibrating frame (24) The lower extreme downwardly extending and pass the vertical guiding hole second that the lower frame of fixed frame (21) corresponds the setting and downwardly extending to fixed frame (21) below, go up guide post (23) outer wall cover and establish spring one (231), spring one (231) upper end with fixed frame (21) are connected fixedly, spring one (231) lower extreme with vibrating frame (22) are connected fixedly, spring two (241) are established to lower guide post (24) outer wall cover, spring two (241) lower extreme with fixed frame (21) are connected fixedly, spring two (241) upper end with vibrating frame (22) are connected fixedly, set up vibrating motor (25) in vibrating frame (22), set up vibrating piece (26) on the output shaft of vibrating motor (25).
2. A linear ingot casting machine with auxiliary lead ingot demoulding function as claimed in claim 1, characterized in that the conveying end of the linear ingot casting machine body (1) is also provided with a beating mechanism (3).
3. A linear ingot casting machine with auxiliary lead ingot demoulding function as in claim 2, wherein the beating mechanism (3) comprises a spring hammer (31), a spring III (32), a sliding sleeve (33), a guide rod (34), a hydraulic cylinder (35) and a supporting table (36), the hydraulic cylinder (35) is horizontally fixed on the supporting table (36), a horizontal guide rod (34) is fixed at the front end of the supporting table (36), the rear end of the guide rod (34) is vertically and fixedly connected with the front end surface of the supporting table (36), the front end of the guide rod (34) horizontally extends forwards to be close to the unloading end of the linear ingot casting machine body (1) to suspend, the sliding sleeve (33), the spring III (32) and the spring hammer (31) are coaxially sleeved on the guide rod (34) from back to front, the upper end of the sliding sleeve (33) is hinged with the telescopic end of the hydraulic cylinder (35), the spring III (32) is sleeved on the guide rod between the sliding sleeve (33) and the spring hammer (31), and one end of the spring III (32) is fixedly connected with the other end of the sliding sleeve (31).
4. A linear ingot casting machine with auxiliary stripping function for lead ingot as in claim 3, characterized in that the hammer rod (311) of the spring hammer (31) has an axial guiding hole matched with the guiding rod (34), and the spring hammer (31) is sleeved on the guiding rod (34) through the guiding hole and horizontally guided and slidingly matched.
5. A rectilinear ingot casting machine with auxiliary demoulding function for lead ingots according to claim 4, characterized in that the hammer head of the spring hammer (31) is provided in the shape of a hemisphere.
6. A linear ingot casting machine with auxiliary lead ingot demoulding function as claimed in claim 1, characterized in that a conveyor (4) is arranged longitudinally below the linear ingot casting machine body (1).
7. A rectilinear ingot casting machine with auxiliary stripping of lead ingots according to claim 6, characterised in that a support table (36) is fixed above the steel frame of the conveyor (4).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116900263A (en) * | 2023-09-12 | 2023-10-20 | 江苏华辉新材料科技有限公司 | Alloy ingot demoulding device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116900263A (en) * | 2023-09-12 | 2023-10-20 | 江苏华辉新材料科技有限公司 | Alloy ingot demoulding device |
CN116900263B (en) * | 2023-09-12 | 2023-11-14 | 江苏华辉新材料科技有限公司 | Alloy ingot demoulding device |
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