CN219153949U

CN219153949U - Compounding machine with on-line detection

Info

Publication number: CN219153949U
Application number: CN202320175379.4U
Authority: CN
Inventors: 马建华
Original assignee: Shanghai Heyi Printing Co ltd
Current assignee: Shanghai Heyi Printing Co ltd
Priority date: 2023-02-03
Filing date: 2023-02-03
Publication date: 2023-06-09
Anticipated expiration: 2033-02-03

Abstract

The utility model relates to the technical field of compound machines, in particular to a compound machine with online detection. Its technical scheme includes compounding machine and processing material, fixed box is installed to one side of compounding machine, the multiunit guide roll is installed in the inside rotation of fixed box, the top of guide roll is provided with the mounting bracket, the top of mounting bracket is connected with the dead lever that runs through fixed box top, the both sides of dead lever are provided with the cylinder, the internally mounted of mounting bracket has the deflector roll, the both ends of deflector roll all rotate and are connected with the slider, the top of slider is connected with the slide bar, the outside cover of slide bar is equipped with the sliding sleeve, a set of the outer lane of slider is fixed the cover still and is established and install fixed cover. The utility model has novel and compact structure, has an on-line detection function, can timely react to unqualified processing materials and stop for warning, so that staff can timely correct the processing materials, reduce the workload of repeated unreeling detection in the later period, and improve the processing efficiency.

Description

Compounding machine with on-line detection

Technical Field

The utility model relates to the technical field of compound machines, in particular to a compound machine with online detection.

Background

The compound machine is to bond two or more layers of materials into a whole by using an adhesive. The original material has new functions. Such as films and aluminum foils, films, papers, nonwovens, etc., are often used. Or can be compounded with film, sponge, cloth, etc. Common flexible packaging materials are basically composite finished products. In order to ensure the qualification rate of processing materials such as composite cloth, the thickness qualification rate of the processing materials needs to be detected after the processing of a composite machine is finished, the coiled product needs to be discharged again and coiled again after the equipment detection, and the immediate feedback cannot be realized, from the detection of flaws to the stopping of the equipment operation, the processing is carried out after the equipment operation is stopped, and the processing is carried out after the equipment operation is returned to a position with problems, so that the production efficiency is influenced by the manual operation mostly; in view of the above, we propose a compound machine with an on-line detection structure, which can timely detect the processed cloth and timely respond. The thickness of the cloth is directly detected in the cloth processing, if the thickness is not in line with timely shutdown buzzing reaction, the cloth processing device is used for timely cutting off or marking unqualified cloth by staff, is used for timely collecting and correcting operation, and reduces the workload of operations such as later winding and discharging. Compounding machine with on-line detection

Disclosure of Invention

The utility model aims to solve the problems that the existing compound machine in the background technology does not have an on-line detection mechanism, so that the produced cloth or film needs to be repeatedly unfolded and detected in the later period, the workload is increased and the working efficiency is low.

The technical scheme of the utility model is as follows: the utility model provides a compounding machine with on-line measuring, includes compounding machine and processing material, fixed box is installed to one side of compounding machine, the multiunit guide roll is installed in the inside rotation of fixed box, the top of guide roll is provided with the mounting bracket, the top of mounting bracket is connected with the dead lever that runs through fixed box top, the both sides of dead lever are provided with the cylinder, the internally mounted of mounting bracket has the deflector roll, the both ends of deflector roll all rotate and are connected with the slider, the top of slider is connected with the slide bar, the outside cover of slide bar is equipped with the sliding sleeve, a set of fixed cover is installed to the outer lane of slider still fixed cover, the outer lane of fixed cover is connected with the conflict pole.

Preferably, the mounting frame is of an inverted U-shaped structure, and the pressure-sensitive sensor corresponding to the position of the abutting rod is mounted on the inner wall of the top of the mounting frame.

Preferably, a controller is installed on one side of the fixed box, a buzzer is installed on the controller, and the buzzer is connected with an output end of the pressure-sensitive sensor through a radio signal.

Preferably, the sliding grooves are formed in the inner walls of the two sides of the mounting frame, the sliding blocks are arranged in a sliding mode with the inner walls of the sliding grooves, and one end of the top of each sliding sleeve is connected with the inner walls of the top of each sliding groove.

Preferably, the top of spout still is connected with little spring, the other end of little spring is connected with the top of slide bar, and little spring is located the inside of sliding sleeve.

Preferably, the top of cylinder is connected with the connecting plate, the output of cylinder is connected with the top outer wall of fixed box, the through-hole has been seted up on the connecting plate, the montant is installed in the through-hole in penetrating.

Preferably, the vertical rod is reversely provided with a graduated scale along the height thereof.

Compared with the prior art, the utility model has the following beneficial technical effects:

1. according to the utility model, through the arrangement of the air cylinder and the vertical rod, the distance between the guide roller and the guide roller is adjusted according to the thickness requirement of the cloth being processed, so that the guide roller is used for different thickness detection requirements, and the guide roller is more flexible and convenient to use;

2. according to the utility model, the thickness of the processed material is detected through the guide roller and the guide roller, if the thickness of the processed material exceeds the set distance, the guide roller is pushed, so that the guide roller pushes the collision rod upwards to push the pressure-sensitive sensor to be extruded, signals can be transmitted to the controller, the controller timely stops working, and a buzzer buzzes to warn a worker to timely process unqualified cloth, thereby having an online detection function and reducing the workload of later single detection;

3. in summary, the utility model has novel and compact structure, has an online detection function, can timely react to unqualified processing materials and stop for warning, so that staff can timely correct the processing materials, reduce the workload of repeated unreeling detection in the later period, and improve the processing efficiency.

Drawings

FIG. 1 shows a schematic structure of the present utility model;

FIG. 2 is a schematic view of a partial cross-sectional structure of the stationary box of FIG. 1;

FIG. 3 is a schematic view of the mounting bracket and cylinder of FIG. 2;

fig. 4 is a schematic cross-sectional view of fig. 3.

Reference numerals: 1. a compound machine; 2. processing materials; 3. a fixed box; 4. a controller; 5. a buzzer; 6. a guide roller; 7. a mounting frame; 8. a fixed rod; 9. a cylinder; 10. a connecting plate; 11. a vertical rod; 12. a guide roller; 13. a slide block; 14. a fixed sleeve; 15. a touch-up rod; 16. a pressure sensitive sensor; 17. a sliding sleeve; 18. a slide bar; 19. a small spring.

Detailed Description

The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.

Example 1

As shown in fig. 1, the compound machine with online detection provided by the utility model comprises a compound machine 1 and a processing material 2, wherein the processing material 2 is any one of cloth, a film or a plate, a fixed box 3 is arranged on one side of the compound machine 1, a controller 4 is arranged on one side of the fixed box 3, a buzzer 5 is arranged on the controller 4, the buzzer 5 is connected with the output end of a pressure sensor 16 through a radio signal, the controller 4 receives an interference signal of the pressure sensor 16 to stop the compound machine 1, and the buzzer 5 is started to enable the buzzer 5 to buzze to warn staff.

As shown in fig. 2 and 3, the inside rotation of fixed box 3 installs multiunit guide roll 6, the top of guide roll 6 is provided with mounting bracket 7, mounting bracket 7 is the font structure of falling "U", the top of mounting bracket 7 is connected with the dead lever 8 that runs through the fixed box 3 top, the both sides of dead lever 8 are provided with cylinder 9, the top of cylinder 9 is connected with connecting plate 10, the output and the top outer wall connection of fixed box 3 of cylinder 9, the output shrink at cylinder 9 can be with connecting plate 10 and dead lever 8 downwardly push to realize the adjustment of the distance between deflector roll 12 and the guide roll 6 of mounting bracket 7 bottom.

As shown in fig. 4, a guide roller 12 is installed inside the installation frame 7, two ends of the guide roller 12 are respectively connected with a sliding block 13 through bearings in a rotating way, the top of the sliding block 13 is connected with a sliding rod 18, a sliding sleeve 17 is sleeved outside the sliding rod 18, sliding grooves are formed in the inner walls of two sides of the installation frame 7, the sliding block 13 and the inner walls of the sliding grooves are arranged in a sliding way, the sliding block 13 is of a T-shaped structure, the sliding block 13 can stably lift and slide in the sliding grooves, one end of the top of the sliding sleeve 17 is connected with the inner wall of the top of the sliding groove, the top of the sliding groove is also connected with a small spring 19, the other end of the small spring 19 is connected with the top of the sliding rod 18, and the small spring 19 is positioned inside the sliding sleeve 17; the outer lane of a set of slider 13 still fixed cover is established and is installed fixed cover 14, and fixed cover 14 goes up and down along slider 13, but does not rotate along deflector roll 12 for conflict pole 15 remains vertical setting throughout, and the outer lane of fixed cover 14 is connected with conflict pole 15, and pressure sensor 16 that corresponds with conflict pole 15 position is installed to the top inner wall of mounting bracket 7, and pressure sensor 16 and controller 4's connection adopts current pressure sensor transmission signal's connected mode can.

In this embodiment, when the thickness of the processed material 2 is detected, the air cylinder 9 is started to adjust according to the standard qualified thickness of the processed material 2, the output end of the air cylinder 9 is contracted so that the base position of the air cylinder 9 and the connecting plate 10 are pushed downwards, the fixing rod 8 is pushed downwards so that the mounting frame 7 at the moment is synchronously pushed downwards to descend, the distance between the guide roller 12 and the guide roller 6 is adjusted, the distance between the guide roller 12 and the guide roller 6 is kept to the standard thickness requirement of the processed material 2, the guide roller 6 and the guide roller 12 rotate to provide guidance for conveying the processed material 2 during continuous conveying of the processed material 2, when the thickness of the local processed material 2 exceeds the qualified thickness, the guide roller 12 is jacked upwards, the sliding blocks 13 at two ends of the guide roller 12 slide along the inner wall of the sliding chute, the fixing sleeve 14 and the abutting rod 15 at the moment synchronously follow upwards, the top of the abutting rod 15 abuts against the pressure sensor 16, the pressure sensor 16 receives signals and sends the signals to the controller 4, the controller 4 immediately makes a stop reaction to the compound machine 1, and a buzzer 5 gives out warning staff to timely repair the unqualified processed material;

after the processed material 2 exceeding the thickness is pulled out to pass through the guide roller 12, the compression of the small spring 19 by the sliding rod 18 is canceled, so that the sliding block 13 is reset, and meanwhile, the distance between the guide roller 12 and the guide roller 6 is automatically reset, and continuous detection operation is carried out.

Example two

As shown in fig. 1-2, based on the first embodiment, a through hole is formed in the connecting plate 10, a vertical rod 11 is installed in the through hole in a penetrating manner, a scale is reversely arranged on the vertical rod 11 along the height of the vertical rod, the bottom end of the vertical rod 11 is fixedly connected with the top of the fixed box 3, and when the cylinder 9 is contracted to push the connecting plate 10 downwards, the scale on the vertical rod 11 can assist in observing the downwards-regulated distance, so that visual easy-to-observe display is provided for distance adjustment between the guide roller 12 and the guide roller 6.

The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.

Claims

1. Compounding machine with on-line measuring, including compounding machine (1) and processing material (2), its characterized in that: fixed box (3) are installed to one side of compounding machine (1), multiunit guide roll (6) are installed in the inside rotation of fixed box (3), the top of guide roll (6) is provided with mounting bracket (7), the top of mounting bracket (7) is connected with dead lever (8) that runs through fixed box (3) top, the both sides of dead lever (8) are provided with cylinder (9), the internally mounted of mounting bracket (7) has deflector roll (12), the both ends of deflector roll (12) all rotate and are connected with slider (13), the top of slider (13) is connected with slide bar (18), the outside cover of slide bar (18) is equipped with sliding sleeve (17), and a set of fixed cover (14) are installed to the outer lane of slider (13) still fixed cover, the outer lane of fixed cover (14) is connected with conflict pole (15).

2. The compound machine with on-line detection according to claim 1, characterized in that the mounting frame (7) is of an inverted U-shaped structure, and a pressure-sensitive sensor (16) corresponding to the position of the contact rod (15) is mounted on the top inner wall of the mounting frame (7).

3. The compound machine with on-line detection according to claim 2, characterized in that a controller (4) is installed on one side of the fixed box (3), a buzzer (5) is installed on the controller (4), and the buzzer (5) is in radio signal connection with the output end of the pressure-sensitive sensor (16).

4. The compound machine with on-line detection according to claim 2, wherein the inner walls of the two sides of the mounting frame (7) are provided with sliding grooves, the sliding blocks (13) are arranged in a sliding manner with the inner walls of the sliding grooves, and one end of the top of the sliding sleeve (17) is connected with the inner wall of the top of the sliding grooves.

5. The compound machine with on-line detection according to claim 4, wherein the top of the chute is further connected with a small spring (19), the other end of the small spring (19) is connected with the top of the slide bar (18), and the small spring (19) is located inside the slide sleeve (17).

6. The compound machine with on-line detection according to claim 1, characterized in that the top of the air cylinder (9) is connected with a connecting plate (10), the output end of the air cylinder (9) is connected with the top outer wall of the fixed box (3), a through hole is formed in the connecting plate (10), and a vertical rod (11) is installed in the through hole in a penetrating mode.

7. The compound machine with on-line detection according to claim 6, characterized in that the vertical bar (11) is provided with a graduated scale along its height in the opposite direction.