CN219130629U

CN219130629U - Automatic stitch cutting and cleaning mechanism for sensor

Info

Publication number: CN219130629U
Application number: CN202320114344.XU
Authority: CN
Inventors: 何成皋; 程步敏
Original assignee: Innogetic Technology Co ltd
Current assignee: Innogetic Technology Co ltd
Priority date: 2023-01-18
Filing date: 2023-01-18
Publication date: 2023-06-06
Anticipated expiration: 2033-01-18

Abstract

The utility model discloses an automatic stitch cutting and cleaning mechanism for a sensor, which comprises a machine table, wherein the left side of the machine table is provided with a cleaning mechanism, the right side of the machine table is provided with a cutting mechanism, the front end of the machine table is provided with a transmission mechanism, a carrier is arranged on the transmission mechanism, and a pressing positioning mechanism is arranged on the machine table and positioned between the transmission mechanism and the cutting mechanism and between the transmission mechanism and the cleaning mechanism; the beneficial effects are that: the utility model can recycle the waste generated by the shearing pin, the vacuum generator is communicated with the waste collecting box, the waste collecting box is communicated with the pin suction pipe, and the vacuum generator generates vacuum while shearing the pin to enable the pin suction pipe to suck the waste and reflux the waste into the waste collecting box.

Description

Automatic stitch cutting and cleaning mechanism for sensor

Technical Field

The utility model belongs to the field of sensor equipment, and particularly relates to an automatic stitch cutting and cleaning mechanism for a sensor.

Background

The stitch is inevitably generated in the production and manufacturing process of the sensor, the stitch is always sheared by the existing automatic stitch shearing device and automatically falls into the waste frame, but the stitch is easy to splash in the shearing process, equipment blockage can be caused, copper is generally adopted as stitch materials, and secondary pollution is easy to be caused by copper scraps generated after shearing, so that the production efficiency is low and the rejection rate is high in the production mode.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model aims to provide an automatic pin shearing and cleaning mechanism for a primary sensor, so as to ensure that the pins of the sensor are kept to be cleaned after being sheared.

In order to solve the technical problems, the utility model provides an automatic stitch shearing and cleaning mechanism for a sensor, which comprises a machine table, wherein the left side of the machine table is provided with the cleaning mechanism, the right side of the machine table is provided with the cleaning mechanism, the front end of the machine table is provided with a transmission mechanism, the transmission mechanism is provided with a carrier, the machine table is provided with a pressing positioning mechanism between the transmission mechanism and the cutting mechanism and between the transmission mechanism and the cleaning mechanism, the sensor is placed on the carrier, the transmission mechanism drives the sensor to move from right to left, the stitch on the sensor is sheared when the sensor reaches the cutting mechanism, and the sensor for completing stitch shearing is cleaned when the sensor reaches the cleaning mechanism.

Further, the shearing mechanism comprises a four-axis manipulator and a scissors material sucking component, the four-axis manipulator is fixed on a machine table, an upper CCD vision system is fixed on the scissors material sucking component, the scissors material sucking component is connected to the end part of the four-axis manipulator, the four-axis manipulator drives the scissors material sucking component to spatially move, a lower CCD vision system, a vacuum generator and a waste collection box are further arranged on the machine table around the four-axis manipulator, and the vacuum generator is communicated with the waste collection box.

Further, the scissors inhale material subassembly includes the riser, the riser top with four-axis manipulator fixed connection, riser one side is fixed with opens and shuts cylinder and scissors, it is vertical downward that open and shut cylinder power take off end, its upper shaft is connected with the scissors, the cylinder control that opens and shuts the opening and shutting of scissors, still there is the stitch to inhale the material pipe on the scissors, the waste collection box with the stitch inhales the material pipe and is linked together for absorb the stitch that the scissors cut.

Further, the cleaning mechanism comprises a Y-axis moving mechanism fixed on the machine table, an X-axis moving mechanism connected with the Y-axis moving mechanism in a sliding manner, a Z-axis moving mechanism connected with the X-axis moving mechanism in a sliding manner, a rotating motor arranged at the lower end of the Z-axis moving mechanism, a brush head connected with the rotating motor in a rotating manner and a cleaning agent storage box fixed on the inner side of the Y-axis moving mechanism.

Further, the transmission mechanism comprises a frame, a transmission belt, a transmission motor and a track supporting plate, wherein the frame is fixed on the machine table, the transmission belt is connected to the upper shaft of the frame, the transmission motor is fixedly connected with the transmission belt in a transmission manner, a carrier is arranged on the transmission belt in a leaning manner, the track supporting plate is fixedly arranged on the outer side of the frame, the track supporting plate is higher than the carrier, and the transmission motor drives the transmission belt to drive the carrier to transmit the inductor.

Further, the positioning mechanism pushes down including pushing down frame, pushing down motor, vertical track, lead screw and locating plate, it is fixed in on the board to push down the frame, it is fixed with to push down the frame right side push down the motor, the left side is fixed with vertical track, it is located to push down on the frame vertical orbital front end hub connection has the lead screw, the lead screw with push down the motor transmission and be connected, the lead screw spiro union has the locating plate.

The utility model has the following beneficial effects:

1. the utility model can recycle the waste generated by cutting the stitch, the vacuum generator is communicated with the waste collecting box, the waste collecting box is communicated with the stitch suction pipe, and the vacuum generator generates vacuum while cutting the stitch to enable the stitch suction pipe to suck the waste and reflux the waste into the waste collecting box;

2. the utility model is provided with the cleaning mechanism, copper scraps generated by cutting pins can pollute the sensor to a certain extent, and the sensor can be cleaned through the cleaning mechanism, so that the product quality is ensured.

Drawings

FIG. 1 is a block diagram of an automatic stitch-cutting and cleaning mechanism for a sensor;

FIG. 2 is a block diagram of a shear mechanism;

FIG. 3 is a block diagram of a scissor suction assembly;

FIG. 4 is a block diagram of a cleaning mechanism;

FIG. 5 is a block diagram of a transport mechanism;

FIG. 6 is an installation position diagram of the push-down positioning mechanism;

FIG. 7 is a block diagram of a push-down positioning mechanism;

wherein:

1. the device comprises a shearing mechanism, a cleaning mechanism, a transmission mechanism, a carrier, a pressing positioning mechanism, a machine table and a machine table, wherein the shearing mechanism, the cleaning mechanism, the transmission mechanism, the carrier, the pressing positioning mechanism and the machine table are arranged in sequence;

11. the device comprises a four-axis mechanical arm, 12, a scissors material absorbing assembly, 13, an upper CCD visual system, 14, a lower CCD visual system, 15, a vacuum generator, 16 and a waste collecting box;

121. the vertical plate 122, the opening and closing cylinder 123, the scissors 124 and the stitch suction pipe;

21. the cleaning device comprises a Y-axis moving mechanism 22, an X-axis moving mechanism 23, a Z-axis moving mechanism 24, a rotating motor 25, a brush head 26 and a cleaning agent storage box;

31. the device comprises a frame, 32, a transmission belt, 33, a transmission motor, 34 and a track supporting plate;

51. the device comprises a pressing frame 52, a pressing motor 53, a vertical rail 54, a screw rod 55 and a positioning plate.

Detailed Description

The utility model is further described below with reference to the accompanying drawings.

As shown in FIG. 1, an automatic stitch and wiper mechanism of sensor, including board 6, board 6 left side is equipped with wiper mechanism 2, and its right side is equipped with shears mechanism 1, and the front end is equipped with transmission mechanism 3, is equipped with carrier 4 on the transmission mechanism 3, lies in between transmission mechanism 3 and the shears mechanism 1 and between transmission mechanism 3 and the wiper mechanism 2 on the board 6 and all is equipped with push down positioning mechanism 5, carrier 4 is used for placing the sensor, and transmission mechanism 3 drives the sensor and removes from right to left, shears the stitch on the sensor when arriving at shears mechanism 1, washs the sensor that accomplishes stitch and cuts when arriving at wiper mechanism 2.

As shown in fig. 2, the shearing mechanism 1 comprises a four-axis manipulator 11 and a scissors absorbing assembly 12, the four-axis manipulator 11 is fixed on the machine table 6, an upper CCD vision system 13 is fixed on the scissors absorbing assembly 12, the upper CCD vision system 13 is used for checking the stitch position so as to facilitate shearing, the scissors absorbing assembly 12 is connected to the end part of the four-axis manipulator 11, the four-axis manipulator 11 drives the scissors absorbing assembly 12 to spatially move, a lower CCD vision system 14 is further arranged on the machine table 6 around the four-axis manipulator 11, the lower CCD vision system 14 is used for checking whether a scissors 123 of the scissors absorbing assembly 12 is worn or not, a vacuum generator 15 and a waste collecting box 16 are further arranged close to the lower CCD vision system 14, and the vacuum generator 15 is communicated with the waste collecting box 16.

As shown in fig. 3, the scissors absorbing assembly 12 comprises a vertical plate 121, the top of the vertical plate 121 is fixedly connected with a four-axis manipulator 11, an opening and closing cylinder 122 and a scissors 123 are fixed on one side surface of the vertical plate 121, the power output end of the opening and closing cylinder 122 is vertically downward, the upper shaft of the opening and closing cylinder is connected with the scissors 123, the opening and closing cylinder 122 controls the opening and closing of the scissors 123 to shear pins, a pin absorbing pipe 124 is further arranged on the scissors 123, the waste collecting box 16 is communicated with the pin absorbing pipe 124, and when the scissors 123 shear pins, the vacuum generator 15 generates vacuum to enable the pin absorbing pipe 124 to absorb waste and store the waste into the waste collecting box 16.

As shown in fig. 4, the cleaning mechanism 2 includes a Y-axis moving mechanism 21, an X-axis moving mechanism 22, a Z-axis moving mechanism 23, a rotating motor 24, a brush head 25 and a cleaning agent storage box 26, the Y-axis moving mechanism 21 is fixed on the machine table 6, the Y-axis moving mechanism 21 is slidably connected with the X-axis moving mechanism 22, the X-axis moving mechanism 22 is slidably connected with the Z-axis moving mechanism 23, the rotating motor 24 is disposed at the lower end of the Z-axis moving mechanism 23, the brush head 25 is rotatably connected to the rotating motor 24, and the cleaning agent storage box 26 is fixed inside the Y-axis moving mechanism 21.

In this embodiment, when the sheared sensor is transferred to the cleaning mechanism 2, the Y-axis moving mechanism 21, the X-axis moving mechanism 22 and the Z-axis moving mechanism 23 drive the brush head 25 to dip the cleaning agent in the cleaning agent storage box 26 through space movement, and then move to the sensor, and at this time, the rotating motor 24 drives the brush head 25 to rotate to clean the sensor.

As shown in fig. 5, the transmission mechanism 3 includes a frame 31, a transmission belt 32, a transmission motor 33 and a track supporting plate 34, the frame 31 is fixed on the machine table 6, the transmission belt 32 is connected to the upper shaft of the frame 31, and is fixed with the transmission motor 33, the transmission motor 33 drives the transmission belt 32 to drive the carrier 4 to transmit the inductor, the transmission motor 33 is connected with the transmission belt 32 in a transmission manner, the carrier 4 is arranged on the transmission belt 32, the track supporting plate 34 is fixed on the outer side of the frame 31, the track supporting plate 34 is higher than the carrier 4, and the track supporting plate 34 is used for supporting the tail end of the sensor so as to prevent the sensor from being skewed in the transmission process.

As shown in fig. 6-7, the pressing and positioning mechanism 5 includes a pressing frame 51, a pressing motor 52, a vertical rail 53, a screw rod 54 and a positioning plate 55, the pressing frame 51 is fixed on the machine table 6, the pressing motor 52 is fixed on the right side of the pressing frame 51, the vertical rail 53 is fixed on the left side of the pressing frame 51, the screw rod 54 is connected to the front end shaft of the pressing frame 51, which is located on the vertical rail 53, and the screw rod 54 is in transmission connection with the pressing motor 52, and the screw rod 54 is in screwed connection with the positioning plate 55.

In this embodiment, the sensor for the stitch to be sheared is placed in the carrier 4, and is transferred to the shearing mechanism 1 through the transmission mechanism 3, at this time, the carrier 4 is pressed and positioned by the pressing positioning mechanism 5 arranged between the transmission mechanism 3 and the shearing mechanism 1, the stitch position is positioned by the upper CCD vision system 13, the shearing mechanism 1 is matched with the sensor through the Y-axis moving mechanism 21, the X-axis moving mechanism 22 and the Z-axis moving mechanism 23 to sequentially shear the stitch of the sensor and collect the waste, the pressing positioning mechanism 5 is loosened after the shearing is completed, the carrier 4 is transferred to the cleaning mechanism 2 through the transmission mechanism 3, at this time, the carrier 4 is pressed and positioned by the pressing positioning mechanism 5 arranged between the transmission mechanism 3 and the cleaning mechanism 2, the cleaning mechanism 2 takes the cleaning agent in the cleaning agent storage box 26 and sequentially cleans the sensor, the pressing positioning mechanism 5 is loosened after the cleaning is completed, and the transmission mechanism 3 conveys the finished product to the next procedure.

The above is merely a preferred embodiment of the present utility model, the present utility model is not limited to the above embodiment, and minor structural modifications may exist in the implementation, and the present utility model is intended to include modifications and variations if they do not depart from the spirit and scope of the present utility model and fall within the scope of the appended claims and the equivalents thereof.

Claims

1. The utility model provides a stitch and wiper mechanism are cut automatically to sensor, includes board (6), its characterized in that: the cleaning device is characterized in that a cleaning mechanism (2) is arranged on the left side of the machine table (6), a shearing mechanism (1) is arranged on the right side of the machine table, a transmission mechanism (3) is arranged at the front end of the machine table, a carrier (4) is arranged on the transmission mechanism (3), the machine table (6) is located between the transmission mechanism (3) and the shearing mechanism (1) and between the transmission mechanism (3) and the cleaning mechanism (2), and a pressing and positioning mechanism (5) is arranged.

2. The automatic stitch cutting and cleaning mechanism for a sensor as recited in claim 1, wherein: the shearing mechanism (1) comprises a four-axis manipulator (11) and a scissors absorbing assembly (12), the four-axis manipulator (11) is fixed on a machine table (6), an upper CCD vision system (13) is fixed on the scissors absorbing assembly (12), the scissors absorbing assembly (12) is connected with the end part of the four-axis manipulator (11), the four-axis manipulator (11) drives the scissors absorbing assembly (12) to move in space, a lower CCD vision system (14), a vacuum generator (15) and a waste collecting box (16) are further arranged on the machine table (6) around the four-axis manipulator (11), and the vacuum generator (15) is communicated with the waste collecting box (16).

3. The automatic stitch cutting and cleaning mechanism for a sensor as recited in claim 2, wherein: the scissors inhale material subassembly (12) including riser (121), riser (121) top with four-axis manipulator (11) fixed connection, riser (121) one side is fixed with opens and shuts cylinder (122) and scissors (123), the last hub connection of cylinder (122) that opens and shuts has scissors (123), cylinder (122) that opens and shuts control the opening and shutting of scissors (123), be equipped with stitch on scissors (123) and inhale material pipe (124), waste collection case (16) with stitch inhales material pipe (124) intercommunication for retrieve the stitch that scissors (123) cut.

4. The automatic stitch cutting and cleaning mechanism for a sensor as recited in claim 1, wherein: the cleaning mechanism (2) comprises a Y-axis moving mechanism (21) fixed on the machine table (6), an X-axis moving mechanism (22) connected with the Y-axis moving mechanism (21) in a sliding mode, a Z-axis moving mechanism (23) connected with the X-axis moving mechanism (22) in a sliding mode, a rotating motor (24) arranged at the lower end of the Z-axis moving mechanism (23), a brush head (25) connected with the rotating motor (24) in a rotating mode and a cleaning agent storage box (26) fixed on the inner side of the Y-axis moving mechanism (21).

5. The automatic stitch cutting and cleaning mechanism for a sensor as recited in claim 1, wherein: the conveying mechanism (3) comprises a frame (31), a conveying belt (32), a conveying motor (33) and a track supporting plate (34), wherein the frame (31) is fixed on a machine table (6), the conveying belt (32) is connected to the upper shaft of the frame (31), the conveying motor (33) is fixed on the inner side surface of the frame (31), the conveying motor (33) is in transmission connection with the conveying belt (32), a carrier (4) is arranged on the conveying belt (32), the track supporting plate (34) is fixed on the outer side of the frame (31), the track supporting plate (34) is higher than the carrier (4), and the conveying motor (33) drives the conveying belt (32) to drive the carrier (4) to move.

6. The automatic stitch cutting and cleaning mechanism for a sensor as recited in claim 1, wherein: the utility model provides a push down positioning mechanism (5) including pushing down frame (51), pushing down motor (52), vertical track (53), lead screw (54) and locating plate (55), it fixes on board (6) to push down frame (51), it is fixed with to push down frame (51) right side push down motor (52), the left side is fixed with vertical track (53), it is located on vertical track (53) on pushing down frame (51) front end hub connection has lead screw (54), lead screw (54) with push down motor (52) transmission connection, the spiro union has on lead screw (54) locating plate (55).