CN219105148U - Six-station parameter setting and testing system for flexible electric energy meter - Google Patents
Six-station parameter setting and testing system for flexible electric energy meter Download PDFInfo
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- CN219105148U CN219105148U CN202223226077.XU CN202223226077U CN219105148U CN 219105148 U CN219105148 U CN 219105148U CN 202223226077 U CN202223226077 U CN 202223226077U CN 219105148 U CN219105148 U CN 219105148U
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Abstract
The utility model discloses a six-station parameter setting and testing system of a flexible electric energy meter, which comprises a belt conveying line, wherein a lower frame is arranged on one side of the belt conveying line, a guiding and positioning assembly is arranged on the belt conveying line, a bottom plate is arranged on the lower frame, a manipulator base is arranged on the bottom plate, a Scara manipulator is arranged on the manipulator base, and a compatible gripper is arranged on the Scara manipulator; the device is also provided with a bad buffer storage component and a replaceable parameter setting component, and an upper frame is also arranged at the edge of the bottom plate. The advantages are that: the method comprises the steps that a semi-closed movable special machine is adopted, a guide positioning assembly is arranged on an original conveying line, an electric energy meter on the conveying line is positioned, a Scara manipulator grabs the electric energy meter, the electric energy meter is placed on a six-station parameter setting table for testing, the electric energy meter which is qualified in detection is placed on the conveying line again, and unqualified electric energy is placed on a bad shunt assembly; the utilization rate of the production line is improved, the transformation cost is reduced, the manual participation is reduced, and the efficiency is improved.
Description
Technical Field
The utility model relates to the field of electric energy meter production equipment, in particular to a six-station parameter setting and testing system for a flexible electric energy meter.
Background
The electric energy meter needs to be subjected to parameter setting test in the production process, the automation degree of the existing production line is low, the electric energy meter is often required to be manually taken, the electric energy meter is placed in a parameter setting test table for testing, the electric energy meter is manually taken after the test is completed, the operation is complex in the test process, the working strength is high, and the efficiency is low.
In addition, in the testing process, the electric energy meter needs to be electrified with strong electricity, and electric shock risks easily occur, so that the existing production line needs to be automatically lifted.
Disclosure of Invention
The utility model aims to overcome the technical defects and provides a six-station parameter setting and testing system for a flexible electric energy meter, which improves the automation efficiency and the safety performance.
The technical scheme adopted by the utility model for realizing the technical purpose is as follows: the six-station parameter setting and testing system for the flexible electric energy meter comprises a belt conveying line, wherein a lower frame is arranged on one side of the belt conveying line, a guiding and positioning assembly is arranged on the belt conveying line, a bottom plate is arranged on the lower frame, a manipulator base is arranged on the bottom plate, a Scara manipulator is arranged on the manipulator base, and a compatible gripper is arranged on the Scara manipulator;
the front side of the manipulator base and the bottom plate are provided with bad buffer components, the left side of the manipulator base and the bottom plate are provided with replaceable parameter setting components, and the edge of the bottom plate is also provided with an upper frame.
Preferably, the replaceable parameter setting component comprises a parameter setting base plate, a front supporting plate is arranged on the parameter setting base plate, an upper positioning plate is arranged at the top of the front supporting plate, a front vertical plate is arranged on the upper positioning plate, an ammeter limiting block is arranged on the upper positioning plate and perpendicular to the front vertical plate, a cushion pad is arranged on the inner side of the ammeter limiting block, a cylinder is arranged below the upper positioning plate, the tail end of a piston rod of the cylinder is connected with a floating joint, and a detection component is arranged at the tail end of the cylinder;
the floating joint is connected with an electric side plate through a connecting plate, a sliding block mounting plate is arranged below the electric side plate, the sliding block mounting plate is matched with a guide rail through a sliding block, and the guide rail is fixed on the parameter setting bottom plate; a meter drag mounting plate is arranged above the power-on side plate, and a meter drag is arranged above the meter drag mounting plate;
establish and be equipped with the gas electric switching mounting panel top is equipped with the solenoid valve subassembly rear, perpendicular to establish and be equipped with back riser be equipped with the infrared support subassembly that has infrared probe on the back riser top is equipped with the upper cover plate, the upper cover plate extends forward, connects through preceding baffle on the upper positioning plate upper cover plate left and right sides still is equipped with the curb plate.
Preferably, the compatible gripper comprises a flange plate, a clamping cylinder is arranged below the flange plate, clamping plates are arranged at the tail end of a piston rod of the clamping cylinder and the tail end of a cylinder barrel, and a polyurethane pad is further arranged at the inner side of the clamping plates;
the top end of the flange plate is provided with an installation seat, and the installation seat connects the Scara compatible gripper to the manipulator; the flange plate rear side still is equipped with the fixing base, articulated on the fixing base has the rotor plate, installs the bar code rifle on the rotor plate.
Preferably, the guiding and positioning assembly comprises a left guiding plate and a right guiding plate, a vertical aluminum profile support is arranged on the left guiding plate, a horizontal aluminum profile support is connected to the upper end of the vertical aluminum profile support, an L-shaped support is connected to the horizontal aluminum profile support, and the right guiding plate is arranged on the L-shaped support through screws;
the left side deflector and right deflector front end are equipped with spacing section bar be equipped with polyurethane blotter on the spacing section bar polyurethane blotter rear side is equipped with the sensor support, be equipped with photoelectric sensor on the sensor support.
The beneficial effects of the utility model are as follows: the method comprises the steps that a semi-closed movable special machine is adopted, a guide positioning assembly is arranged on an original conveying line, an electric energy meter on the conveying line is positioned, a Scara manipulator grabs the electric energy meter, the electric energy meter is placed on a six-station parameter setting table for testing, the electric energy meter which is qualified in detection is placed on the conveying line again, and unqualified electric energy is placed on a bad shunt assembly; the utilization rate of the production line is improved, the transformation cost is reduced, the manual participation is reduced, and the efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present utility model;
FIG. 2 is a schematic top view of the overall structure of the present utility model;
FIG. 3 is a schematic perspective view of a replaceable parameter setting assembly;
FIG. 4 is a schematic left view of the replaceable parameter set;
FIG. 5 is a schematic perspective view of a compatible gripper;
fig. 6 is a schematic perspective view of a guiding and positioning assembly.
Marked in the figure as:
1. an upper frame; 2. scara robot; 3. a manipulator base; 4. the replaceable parameter setting component; 5. a bottom plate;
6. a bad cache component; 7. welding the lower frame; 8. compatible grippers; 9. a guide positioning assembly; 10. a belt conveyor line;
41. setting a ginseng bottom plate; 42. a front support plate; 43. an upper positioning plate; 44. a front vertical plate; 45. a cushion pad; 46. an ammeter limiting block; 47. a cylinder; 48. a guide rail; 49. a slide block; 410. a connecting plate; 411. a slider mounting plate; 412. powering up the side plate;
413. a gas-electricity switching mounting plate; 414. a meter drag mounting plate; 415. a watch drag; 416. a rear vertical plate; 417. an infrared bracket assembly; 418. an infrared probe; 419. a solenoid valve assembly; 420. an upper cover plate; 421. a front baffle; 422. a side plate;
423. a floating joint; 424. a detection assembly;
81. a flange plate; 82. a clamping cylinder; 83. a clamping plate; 84. a polyurethane pad; 85. a mounting base; 86. a fixing seat;
87. a bar code gun; 88. a rotating plate;
91. a left guide plate; 92. an L-shaped bracket; 93. a right guide plate; 94. an aluminum profile bracket; 95. a sensor holder;
96. a photoelectric sensor; 97. a polyurethane cushion; 98. and (5) limiting sectional materials.
Detailed Description
The utility model will be further described with reference to examples of drawings.
Example 1
As shown in fig. 1-6: the six-station parameter setting and testing system for the flexible electric energy meter comprises a belt conveying line 10, wherein a lower frame 7 is arranged on one side of the belt conveying line 10, a guiding and positioning assembly 9 is arranged on the belt conveying line 10, a bottom plate 5 is arranged on the lower frame 7, a manipulator base 3 is arranged on the bottom plate 5, a Scara manipulator 2 is arranged on the manipulator base 3, and a compatible gripper 8 is arranged on the Scara manipulator 2; the front side of the manipulator base 3 and the bottom plate 5 are provided with a bad buffer component 6, the left side of the manipulator base 3 and the bottom plate 5 are provided with a replaceable parameter setting component 4, and the edge of the bottom plate 5 is also provided with an upper frame 1.
The replaceable parameter setting assembly 4 comprises a parameter setting base plate 41, a front support plate 42 is arranged on the parameter setting base plate 41, an upper positioning plate 43 is arranged at the top of the front support plate 42, a front vertical plate 44 is arranged on the upper positioning plate 43, an ammeter limiting block 46 is arranged on the upper positioning plate 43 and perpendicular to the front vertical plate 44, a cushion pad 45 is arranged on the inner side of the ammeter limiting block 46, an air cylinder 47 is arranged below the upper positioning plate 43, a floating joint 423 is connected to the tail end of a piston rod of the air cylinder 47, and a detection assembly 424 is arranged at the tail end of the air cylinder;
the floating joint 423 is connected with a power-on side plate 412 through a connecting plate 410, a slide block mounting plate 411 is arranged below the power-on side plate 412, the slide block mounting plate 411 is matched with a guide rail 48 through a slide block 49, and the guide rail is fixed on the parameter setting base plate 41; a meter drag mounting plate 414 is arranged above the power-on side plate 412, and a meter drag 415 is arranged above the meter drag mounting plate 414;
the back side of the parameter setting base plate 41 is provided with a gas-electric switching mounting plate 413, an electromagnetic valve assembly 419 is arranged above the gas-electric switching mounting plate 413, the back side of the electromagnetic valve assembly 419 is vertical to the parameter setting base plate 41, a back vertical plate 416 is arranged, an infrared bracket assembly 417 with an infrared probe 418 is arranged on the back vertical plate 416, an upper cover plate 420 is arranged at the top of the back vertical plate 416, the upper cover plate 420 extends forwards and is connected to the upper positioning plate 43 through a front baffle 421, and side plates 422 are arranged at the left end and the right end of the upper cover plate 420.
The compatible gripper 8 comprises a flange plate 81, a clamping cylinder 82 is arranged below the flange plate 81, clamping plates 83 are arranged at the tail end of a piston rod and the tail end of a cylinder barrel of the clamping cylinder 82, and polyurethane pads 84 are further arranged on the inner side of the clamping plates 83;
a mounting seat 85 is arranged at the top end of the flange plate 81, and the mounting seat 85 connects the Scara compatible gripper 8 to the manipulator 2; a fixed seat 86 is further arranged on the rear side of the flange plate 81, a rotating plate 88 is hinged to the fixed seat 86, and a bar code gun 87 is mounted on the rotating plate 88.
The guiding and positioning assembly 9 comprises a left guiding plate 91 and a right guiding plate 93, wherein a vertical aluminum profile support 94 is arranged on the left guiding plate 91, the upper end of the vertical aluminum profile support 94 is connected with a horizontal aluminum profile support, the horizontal aluminum profile support is connected with an L-shaped support 92, and the right guiding plate 93 is arranged on the L-shaped support 92 through a screw;
the front ends of the left guide plate 91 and the right guide plate 93 are provided with limiting sectional materials 98, the limiting sectional materials 98 are provided with polyurethane cushion pads 97, the rear side of the polyurethane cushion pads 97 is provided with a sensor bracket 95, and the sensor bracket 95 is provided with a photoelectric sensor 96.
The working principle and working process of the utility model are as follows:
the electric energy meter to be detected is conveyed by the belt conveying line 10, the inflow direction of the electric energy meter is adjusted through the left guide plate 91 and the right guide plate 93, the electric energy meter is ensured to flow in from the length direction, and the polyurethane buffer cushion 97 performs buffering limit; detecting the direction of the electric energy meter by the photoelectric sensor 96, thereby judging the grabbing direction of the compatible grabbing hand 8; the upper sensor and the lower sensor are provided with signals, and one side of a display screen of the electric energy meter is arranged in front; the upper sensor has no signal, the lower sensor has a signal, and one side of the terminal seat of the electric energy meter is arranged in front; after the direction of the electric energy meter is judged, the Scara manipulator 2 drives the compatible gripper 8 to move to the gripping position, the clamping cylinder 82 is closed to grip the electric energy meter, and the bar code gun 87 reads the bar code of the electric energy meter in the process of moving to the replaceable parameter setting assembly 4; the compatible gripper 8 moves to the position above the epitope of the replaceable parameter setting component 4, the electric energy meter is buffered and limited through the front vertical plate 44, the buffer cushion 45 and the electric meter limiting block 46, the detection component 424 detects that the electric energy meter is in place, the air cylinder 47 is retracted, the driving meter is dragged 415 to be inserted into the electric energy meter, power-on detection is carried out, and the infrared probe 418 reads the infrared signal of the electric energy meter; after the electric energy meter finishes detection, defective products are placed in the defective buffer component 6, qualified products are placed in front of the guiding and positioning component 9, and the qualified products continue to be conveyed forward along the belt conveying line 10 to the next station.
Claims (4)
1. Six stations of flexible electric energy meter are established and are referred test system, including belt transfer chain one side is equipped with down the frame, its characterized in that: the belt conveying line is provided with a guiding and positioning assembly, the lower frame is provided with a bottom plate, the bottom plate is provided with a manipulator base, the manipulator base is provided with a Scara manipulator, and the Scara manipulator is provided with a compatible gripper;
the front side of the manipulator base and the bottom plate are provided with bad buffer components, the left side of the manipulator base and the bottom plate are provided with replaceable parameter setting components, and the edge of the bottom plate is also provided with an upper frame.
2. The six-station parameter setting and testing system for the flexible electric energy meter according to claim 1, wherein: the replaceable parameter setting assembly comprises a parameter setting base plate, a front supporting plate is arranged on the parameter setting base plate, an upper positioning plate is arranged at the top of the front supporting plate, a front vertical plate is arranged on the upper positioning plate and perpendicular to the front vertical plate, an electric meter limiting block is arranged on the upper positioning plate, a buffer cushion is arranged on the inner side of the electric meter limiting block, a cylinder is arranged below the upper positioning plate, a floating joint is connected with the tail end of a piston rod of the cylinder, and a detection assembly is arranged at the tail end of the cylinder;
the floating joint is connected with an electric side plate through a connecting plate, a sliding block mounting plate is arranged below the electric side plate, the sliding block mounting plate is matched with a guide rail through a sliding block, and the guide rail is fixed on the parameter setting bottom plate; a meter drag mounting plate is arranged above the power-on side plate, and a meter drag is arranged above the meter drag mounting plate;
establish and be equipped with the gas electric switching mounting panel top is equipped with the solenoid valve subassembly rear, perpendicular to establish and be equipped with back riser be equipped with the infrared support subassembly that has infrared probe on the back riser top is equipped with the upper cover plate, the upper cover plate extends forward, connects through preceding baffle on the upper positioning plate upper cover plate left and right sides still is equipped with the curb plate.
3. The six-station parameter setting and testing system for the flexible electric energy meter according to claim 1, wherein: the compatible gripper comprises a flange plate, a clamping cylinder is arranged below the flange plate, clamping plates are arranged at the tail end of a piston rod of the clamping cylinder and the tail end of a cylinder barrel, and a polyurethane pad is further arranged on the inner side of the clamping plates;
the top end of the flange plate is provided with an installation seat, and the installation seat connects the compatible gripper on the manipulator; the flange plate rear side still is equipped with the fixing base, articulated on the fixing base has the rotor plate, installs the bar code rifle on the rotor plate.
4. The six-station parameter setting and testing system for the flexible electric energy meter according to claim 1, wherein: the guiding and positioning assembly comprises a left side guide plate and a right guide plate, a vertical aluminum profile support is arranged on the left side guide plate, the upper end of the vertical aluminum profile support is connected with a horizontal aluminum profile support, the horizontal aluminum profile support is connected with an L-shaped support, and the right guide plate is arranged on the L-shaped support through screws;
the left side deflector and right deflector front end are equipped with spacing section bar be equipped with polyurethane blotter on the spacing section bar polyurethane blotter rear side is equipped with the sensor support, be equipped with photoelectric sensor on the sensor support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223226077.XU CN219105148U (en) | 2022-12-03 | 2022-12-03 | Six-station parameter setting and testing system for flexible electric energy meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223226077.XU CN219105148U (en) | 2022-12-03 | 2022-12-03 | Six-station parameter setting and testing system for flexible electric energy meter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219105148U true CN219105148U (en) | 2023-05-30 |
Family
ID=86452811
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223226077.XU Active CN219105148U (en) | 2022-12-03 | 2022-12-03 | Six-station parameter setting and testing system for flexible electric energy meter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219105148U (en) |
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2022
- 2022-12-03 CN CN202223226077.XU patent/CN219105148U/en active Active
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