CN219099684U - Green plant fiber production system - Google Patents
Green plant fiber production system Download PDFInfo
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- CN219099684U CN219099684U CN202320047380.9U CN202320047380U CN219099684U CN 219099684 U CN219099684 U CN 219099684U CN 202320047380 U CN202320047380 U CN 202320047380U CN 219099684 U CN219099684 U CN 219099684U
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Abstract
The utility model discloses a green plant fiber production system, which comprises a jaw crusher, an oscillating screen, a first double-screw extruder, a roller bin, a second double-screw extruder, a single-screw extruder, a vertical reaction bin, a power synergist, a first dilution tank, a pulping machine, a second dilution tank, a screening machine, a pressure measurement concentrator and a third double-screw extruder which are arranged in series. The utility model has the following advantages and effects: through setting up the production system of high continuity, realize the high-efficient production and the continuous production of vegetable fiber, also realize biomass raw materials's full utilization and high-speed production simultaneously, reduce the waste of resource.
Description
Technical Field
The utility model relates to the field of plant fiber production, in particular to a green plant fiber production system.
Background
At present, recycling of plant fibers has begun to be performed widely, and products produced by using plant fibers have also begun to be accepted by consumers.
Conventional plant fiber products are often not manufactured in a single step or in discrete parts, where the individual steps or types of products are not combined. According to this situation, an "agricultural high-speed rail" guideline is proposed.
The agricultural high-speed rail is characterized in that in the production process of plant fibers, the whole production line is high-speed rail, different products (similar to the getting-off of carriage personnel) can be produced in different sections (corresponding to continuous different carriages of the high-speed rail), so that the full utilization and high-speed production of biomass raw materials are realized, and the waste of resources is reduced.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide a green plant fiber production system which has the effect of reducing resource waste.
The technical aim of the utility model is realized by the following technical scheme: a green plant fiber production system comprising:
the jaw crusher is used for crushing plant fibers;
the oscillating screen is used for screening the crushed plant fibers;
the first double-screw extruder is used for pre-decomposing the screened plant fibers to realize the pre-thread rolling of the plant fibers, so that the plant fibers are distributed in an elongated section;
the roller silo is used for realizing softening decomposition of plant fibers by matching with sprayed alkali liquor;
the second double-screw extruder is used for realizing extrusion and dehydration of plant fibers;
a single screw extruder is used for realizing the flexible decomposition of plant fibers;
the vertical reaction bin is used for realizing the re-softening decomposition of plant fibers by matching with sprayed alkali liquor;
a power booster for restoring the crimped fibers to a straight state to more uniformly disperse the fibers;
the first dilution tank is used for primarily diluting the fiber liquid;
the pulping machine realizes crushing and pulping of plant fibers;
the second dilution tank is used for diluting the fiber liquid again;
the screening machine is used for screening and deslagging the fiber liquid;
the pressure measuring concentrator is used for realizing primary concentration of the fiber liquid;
and a third double-screw extruder for realizing the reconcentration of the fiber liquid.
Through adopting above-mentioned technical scheme, through setting up the production system of high continuity, realize the high-efficient production and the continuous production of vegetable fiber, also realize biomass raw materials's full utilization and high-speed production simultaneously, reduce the waste of resource.
The present utility model may be further configured in a preferred example to: the drum cartridge includes:
the upper reaction bin is horizontally arranged and connected with the first double-screw extruder;
the lower reaction bin is horizontally arranged below the upper reaction bin;
the connecting bin is vertically arranged between the outlet of the upper reaction bin and the inlet of the lower reaction bin.
Through adopting above-mentioned technical scheme, when carrying out softening decomposition to vegetable fibre, adopt last reaction storehouse, lower reaction storehouse and connection storehouse to form a passageway that can supply vegetable fibre to pass through for a long time, increase vegetable fibre's processing route, realize vegetable fibre's abundant softening decomposition treatment.
The present utility model may be further configured in a preferred example to: further comprises:
a solid waste collection box connected with the jaw crusher and the oscillating screen;
the gasification furnace is connected with the solid waste collecting box, wherein in the combustion process, smoke is condensed into wood vinegar through a condenser, the burnt ash forms biochar, and finally the wood vinegar and the biochar are collected and then are compounded to form the organic pesticide and the soil conditioner.
Through adopting above-mentioned technical scheme, through setting up solid useless collection box and gasifier, handle the solid useless that collects, obtain wood vinegar and biochar to compound organic pesticide and soil improvement agent that forms, thereby form a collateral production line of separately producing organic pesticide and soil improvement agent on the main line, realize biomass raw materials's full utilization and high-speed production, reduce the waste of resource.
The present utility model may be further configured in a preferred example to: further comprises:
and the waste liquid preparation production line is connected with the second double-screw extruder and is used for throwing oxidized starch emulsion so as to form environment-friendly glue from the waste liquid.
Through adopting above-mentioned technical scheme, through addding waste liquid configuration production line, realize crushing, decomposition and the extrusion dehydration of vegetable fiber to collect and dispose the waste liquid that is rich in cellulose, hemicellulose and tiny fibre, with forming environmental protection glue, thereby form a collateral production line that produces environmental protection glue alone on the main line, realize the full utilization and the high-speed production of living beings raw materials, reduce the waste of resource.
The present utility model may be further configured in a preferred example to: a hot press is arranged between the waste liquid preparation production line and the solid waste collection box and is used for pressing the waste liquid into a plate by utilizing the biological glue and the solid waste heat.
Through adopting above-mentioned technical scheme, through addding the hot press, press into panel with biological glue and solid waste heat to form a collateral production line of separately producing panel on the main line, realize biomass raw materials's full utilization and high-speed production, reduce the waste of resource.
The present utility model may be further configured in a preferred example to: the solid waste collecting box is provided with two screw conveyors, so that one half of waste is used for producing organic pesticides and soil amendments, and the other half is used for producing boards.
By adopting the technical scheme, by arranging two screw conveyors, the uniform allocation of solid waste is realized, and the stable production of organic pesticides, soil amendment and plates is ensured.
The present utility model may be further configured in a preferred example to: further comprises:
the fiber collecting box is connected with the screening machine and the third double-screw extruder;
and the FDCA production line is connected with the fiber collecting box and is used for producing superfine biomass powder, namely forming an FDCA product.
By adopting the technical scheme, the superfine biomass powder is produced by adding the fiber collecting box and the FDCA production line, namely the FDCA product is formed, so that a collateral production line for independently producing the FDCA product is formed on the main line, full utilization and high-speed production of biomass raw materials are realized, and waste of resources is reduced.
In summary, the utility model has the following beneficial effects:
1. by arranging a high-continuity production system, the high-efficiency production and continuous production of plant fibers are realized, meanwhile, the full utilization and high-speed production of biomass raw materials are also realized, and the waste of resources is reduced;
2. by additionally arranging the solid waste collecting box and the gasification furnace, a bystander production line for independently producing the organic pesticide and the soil conditioner is formed on the main line, so that the full utilization and high-speed production of biomass raw materials are realized, and the waste of resources is reduced;
3. by additionally arranging a waste liquid preparation production line, a collateral production line for independently producing the environment-friendly glue is formed on the main line, so that full utilization and high-speed production of biomass raw materials are realized, and waste of resources is reduced;
4. by additionally arranging a hot press, a bypass production line for independently producing plates is formed on the main line, so that full utilization and high-speed production of biomass raw materials are realized, and waste of resources is reduced;
5. by additionally arranging the fiber collecting box and the FDCA production line, a collateral production line for independently producing FDCA products is formed on the main line, so that full utilization and high-speed production of biomass raw materials are realized, and waste of resources is reduced.
Drawings
FIG. 1 is a schematic structural view of an embodiment;
fig. 2 is a schematic structural view of the roller silo of the embodiment.
Reference numerals: 1. jaw crusher; 2. oscillating the screen; 3. a first twin screw extruder; 4. a roller silo; 41. a reaction bin is arranged; 42. a lower reaction bin; 43. a connecting bin; 5. a second twin screw extruder; 6. a single screw extruder; 7. a vertical reaction bin; 8. a power booster; 9. a first dilution tank; 10. a pulping machine; 11. a second dilution tank; 12. a sieving machine; 13. a pressure measuring concentrator; 14. a third twin screw extruder; 15. a solid waste collection box; 16. a gasification furnace; 17. preparing a production line from waste liquid; 18. a hot press; 19. a fiber collection box; 20. FDCA production line.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, a green plant fiber production system comprises a jaw crusher 1, an oscillating screen 2, a first double-screw extruder 3, a roller bin 4, a second double-screw extruder 5, a single-screw extruder 6, a vertical reaction bin 7, a power booster 8, a first dilution tank 9, a pulping machine 10, a second dilution tank 11, a screening machine 12, a pressure measurement concentrator 13 and a third double-screw extruder 14 which are arranged continuously.
The jaw crusher 1 is used for crushing plant fibers, the oscillating screen 2 is used for screening the crushed plant fibers, and the first double-screw extruder 3 is used for pre-decomposing the screened plant fibers, so that the plant fibers are pre-twisted and distributed in slender sections.
As shown in fig. 1 and 2, the roller bin 4 comprises an upper reaction bin 41, a lower reaction bin 42 and a connecting bin 43, the upper reaction bin 41 is horizontally arranged and connected with the first double-screw extruder 3, the lower reaction bin 42 is horizontally arranged below the upper reaction bin 41, and the connecting bin 43 is vertically arranged between an outlet of the upper reaction bin 41 and an inlet of the lower reaction bin 42 so as to form a channel for plant fibers to pass for a long time, so that a processing path of the plant fibers is enlarged, and full softening decomposition processing of the plant fibers is realized.
The second double-screw extruder 5 is used for realizing extrusion dehydration of plant fibers, the single-screw extruder 6 is used for realizing flexible decomposition of plant fibers, and the vertical reaction bin 7 is used for realizing re-softening decomposition of plant fibers by matching with sprayed alkali liquor.
The power booster 8 is used for restoring curled fibers to be straight and enabling the fibers to be dispersed more uniformly, the first dilution tank 9 is used for primary dilution of the fiber liquid, the pulping machine 10 is used for crushing and pulping plant fibers, and the second dilution tank 11 is used for secondary dilution of the fiber liquid.
The screening machine 12 is used for screening and deslagging the fiber liquid, the pressure measurement concentrator 13 is used for achieving primary concentration of the fiber liquid, the third double-screw extruder 14 is used for achieving secondary concentration of the fiber liquid, and the final plant fiber slurry is concentrated liquid, so that high-quality plant fiber products can be conveniently produced.
As shown in fig. 1, the production system further comprises a solid waste collecting box 15 and a gasification furnace 16, wherein the solid waste collecting box 15 is connected with the jaw crusher 1 and the oscillating screen 2, the gasification furnace 16 is connected with the solid waste collecting box 15, in the combustion process, flue gas is condensed into wood vinegar through a condenser, the burnt ash forms biochar, and finally the wood vinegar and the biochar are collected and then are compounded to form the organic pesticide and the soil conditioner. Thereby forming a collateral production line for independently producing the organic pesticide and the soil conditioner on the main line, realizing full utilization and high-speed production of biomass raw materials and reducing waste of resources.
As shown in fig. 1, the production system further comprises a waste liquid preparation production line 17, and the waste liquid preparation production line 17 is connected with the second double-screw extruder 5 and is used for throwing oxidized starch emulsion so as to form environment-friendly glue from the waste liquid. Thereby forming a collateral production line for independently producing the environment-friendly glue on the main line, realizing full utilization and high-speed production of biomass raw materials and reducing waste of resources.
As shown in fig. 1, the production system further includes a hot press 18 disposed between the waste liquid preparing line 17 and the solid waste collecting tank 15, and the hot press 18 is used for pressing into a sheet material by using the bio-glue and the solid waste heat. Meanwhile, two screw conveyors are arranged on the solid waste collecting box 15, so that one half of waste is used for producing organic pesticides and soil amendments, and the other half is used for producing boards. Thereby forming a bypass production line for independently producing plates on the main line, realizing full utilization and high-speed production of biomass raw materials and reducing waste of resources.
As shown in fig. 1, the production system further comprises a fiber collection box 19 and an FDCA production line 20, wherein the fiber collection box 19 is connected with the sieving machine 12 and the third twin-screw extruder 14, and the FDCA production line 20 is connected with the fiber collection box 19 and is used for producing superfine biomass powder, namely forming an FDCA product. Thereby forming a collateral production line for independently producing FDCA products on the main line, realizing full utilization and high-speed production of biomass raw materials and reducing waste of resources.
The present utility model is not limited by the specific embodiments, and modifications can be made to the embodiments without creative contribution by those skilled in the art after reading the present specification, but are protected by patent laws within the scope of claims of the present utility model.
Claims (7)
1. A green plant fiber production system, characterized in that: comprises the following steps:
a jaw crusher (1) for crushing plant fibers;
the oscillating screen (2) is used for screening the crushed plant fibers;
the first double-screw extruder (3) is used for pre-decomposing the screened plant fibers to realize pre-thread rolling of the plant fibers so as to enable the plant fibers to be distributed in an elongated section;
a roller silo (4) for softening and decomposing plant fibers by matching with the sprayed alkali liquor;
a second double-screw extruder (5) for extruding and dehydrating plant fibers;
a single screw extruder (6) for realizing the flexible decomposition of the plant fiber;
the vertical reaction bin (7) is used for realizing the re-softening decomposition of plant fibers by matching with sprayed alkali liquor;
a power booster (8) for restoring the crimped fibers to a straight state, making the dispersion of the fibers more uniform;
a first dilution tank (9) for primarily diluting the fiber liquid;
a pulping machine (10) for crushing and pulping plant fibers;
a second dilution tank (11) for diluting the fiber liquid again;
a sieving machine (12) for sieving and deslagging the fiber liquid;
a pressure measuring concentrator (13) for realizing primary concentration of the fiber liquid;
and a third twin-screw extruder (14) for realizing the reconcentration of the fiber liquid.
2. A green plant fiber production system according to claim 1, wherein: the roller bin (4) comprises:
an upper reaction bin (41) which is horizontally arranged and connected with the first double-screw extruder (3);
the lower reaction bin (42) is horizontally arranged below the upper reaction bin (41);
the connecting bin (43) is vertically arranged between the outlet of the upper reaction bin (41) and the inlet of the lower reaction bin (42).
3. A green plant fiber production system according to claim 1, wherein: further comprises:
a solid waste collection box (15) connected with the jaw crusher (1) and the oscillating screen (2);
the gasification furnace (16) is connected with the solid waste collecting box (15), wherein in the combustion process, the flue gas is condensed into the wood vinegar through the condenser, the burnt ash forms the biochar, and finally the wood vinegar and the biochar are collected and then are compounded to form the organic pesticide and the soil conditioner.
4. A green plant fiber production system according to claim 3, wherein: further comprises:
and the waste liquid preparation production line (17) is connected with the second double-screw extruder (5) and is used for throwing oxidized starch emulsion so as to form environment-friendly glue from the waste liquid.
5. A green plant fiber production system according to claim 4, wherein: a hot press (18) is arranged between the waste liquid configuration production line (17) and the solid waste collection box (15) and is used for pressing the waste liquid into a plate by utilizing biological glue and solid waste heat.
6. A green plant fiber production system according to claim 5, wherein: two screw conveyors are arranged on the solid waste collecting box (15), so that one half of waste is used for producing organic pesticides and soil amendments, and the other half is used for producing boards.
7. A green plant fiber production system according to claim 1, wherein: further comprises:
a fiber collection box (19) connecting the screen (12) and the third twin-screw extruder (14);
and the FDCA production line (20) is connected with the fiber collecting box (19) and is used for producing superfine biomass powder, namely forming an FDCA product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320047380.9U CN219099684U (en) | 2023-01-06 | 2023-01-06 | Green plant fiber production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320047380.9U CN219099684U (en) | 2023-01-06 | 2023-01-06 | Green plant fiber production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219099684U true CN219099684U (en) | 2023-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320047380.9U Active CN219099684U (en) | 2023-01-06 | 2023-01-06 | Green plant fiber production system |
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| Country | Link |
|---|---|
| CN (1) | CN219099684U (en) |
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2023
- 2023-01-06 CN CN202320047380.9U patent/CN219099684U/en active Active
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