CN219084740U - BPRT unit blade defect detection device - Google Patents

Abstract

The utility model discloses a blade defect detection device of a BPRT unit, which relates to the technical field of blade detection and comprises a workbench and a detection mechanism, wherein a control panel is arranged on the front side of the workbench, a fixing seat is arranged on the left side of the control panel, the detection mechanism is arranged on the upper side of the fixing seat, and a light reduction plate is arranged on the upper side of the workbench. The beneficial effects of the utility model are as follows: a BPRT unit blade defect detection device is characterized in that a detection mechanism is arranged, a unit blade is placed in a clamp in a support frame and then fixed in a fixing clamp, the unit blade is fixed by a locating clamp plate at the lower side of the rotation mechanism, the unit blade is prevented from being clamped and injured by a soft surface layer at the lower side of the rotation mechanism, a rotary motor at the upper side of a motor base drives the fixing clamp to rotate through a rotary shaft, and a laser sensor in a carrier plate can perform unit blade appearance scanning through a laser probe by detecting laser when the motor rotates again.

Description

BPRT unit blade defect detection device

Technical Field

The utility model relates to the technical field of blade detection, in particular to a blade defect detection device of a BPRT unit.

Background

Along with the development of manufacturing industry, the application of the highlight technology on various industrial products is more and more extensive, and the use requirement is different according to different use environments, and for BPRT unit blade, the surface quality directly influences the blade quality, if can't screen the defect on outside top layer before using, the emergence of accident is easily led to in the use, therefore needs a BPRT unit blade defect detection device.

After the BPRT unit blades are produced, the high-gloss surface defects are mainly judged whether the surface is defective and flatness by manually observing under specific angle illumination and comparing the surface reflection effect with the surface reflection effect of a mobile product, and the whole device cannot be subjected to data analysis in the detection process, so that the defects are easily ignored when aiming at some finer problems.

Disclosure of Invention

The utility model provides a device for detecting defects of blades of a BPRT unit, which is used for solving the problems that after the blades of the BPRT unit are produced in the background art, the defects of a high-gloss surface are mainly judged whether the surface has defects and flatness by manually observing the reflection effect of a comparison surface of a mobile product under specific angle illumination, and the whole device cannot be subjected to data analysis during detection in the mode, and is easy to ignore when aiming at some finer problems.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a BPRT unit blade defect detection device, includes workstation and detection mechanism, and detection mechanism includes motor base, rotary motor, rotation axis, fixation clamp, locating splint, soft surface course, support frame, carrier board, laser sensor, laser generator and laser probe, the front side of workstation is equipped with the control cabinet, the upside of control cabinet is equipped with control panel, the left side of control cabinet is provided with the fixing base, the upside of fixing base is equipped with detection mechanism, the upside of workstation is equipped with the light reduction board.

Preferably, the control panel is connected with the console through a clamping groove, and the control panel is a liquid crystal display.

Preferably, the detection mechanism comprises a motor base, a rotary motor, a rotary shaft, a fixing clamp, a positioning clamp plate, a soft surface layer, a supporting frame, a carrier plate, a laser sensor, a laser generator and a laser probe, wherein the upper side of the fixing seat is welded and connected with the motor base, the upper side of the motor base is connected with the rotary motor, the right side of the rotary motor is rotationally connected with the rotary shaft, the right side of the rotary shaft is connected with the fixing clamp, the upper side of the fixing clamp is in threaded connection with the positioning clamp plate, the inner side of the fixing clamp is connected with the soft surface layer, the two sides of the workbench are welded and connected with the supporting frame, the upper side of the supporting frame is welded and connected with the carrier plate, the inner side of the carrier plate is connected with the laser sensor, the lower side of the laser sensor is provided with the laser generator, and the lower side of the laser generator is connected with the laser probe.

Preferably, the rotary motor is welded with the motor base, and the inner diameter of the rotary motor is smaller than that of the motor base.

Preferably, the locating clamping plate is in threaded connection with the fixing clamp, and the locating clamping plate is tightly attached to the fixing clamp.

Preferably, the laser sensors are connected with the carrier plate in an adhesion manner, and the laser sensors and the carrier plate are distributed at equal intervals.

Preferably, the light-reducing plate is connected with the workbench through a clamping groove, and the light-reducing plate is made of matt paint.

Compared with the prior art, the utility model has the beneficial effects that: a BPRT unit blade defect detection device is characterized in that a detection mechanism is arranged, when the BPRT unit blade defect detection device needs to be used, a unit blade is placed in a clamp in a support frame and then fixed in a fixing clamp, a locating clamp plate at the lower side of the rotation is used for fixing the unit blade, a soft surface layer at the lower side of the rotation is used for preventing the unit blade from being clamped, a rotary motor at the upper side of a motor base drives the fixing clamp to rotate through a rotary shaft, and a laser sensor in a carrier plate can be used for carrying out unit blade appearance scanning through a laser probe by detecting laser through a laser generator when the motor base is rotated again, so that whether external damage and defects exist or not is checked.

Drawings

FIG. 1 is a schematic overall perspective view of the present utility model;

FIG. 2 is a schematic view of the overall planar structure of the present utility model;

FIG. 3 is a schematic diagram of a planar structure of a laser sensor according to the present utility model;

fig. 4 is a schematic plan view of a rotary motor according to the present utility model.

Reference numerals in the drawings: 1. a work table; 2. a console; 3. a control panel; 4. a fixing seat; 5. a detection mechanism; 501. a motor base; 502. a rotary motor; 503. a rotation shaft; 504. a fixing clamp; 505. positioning clamping plates; 506. a soft facing layer; 507. a support frame; 508. a carrier plate; 509. a laser sensor; 510. a laser generator; 511. a laser probe; 6. and a light reducing plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a BPRT unit blade defect detection device, including workstation 1 and detection mechanism 5, detection mechanism 5 includes motor base 501, rotary motor 502, rotation axis 503, fixation clamp 504, location splint 505, soft surface course 506, support frame 507, carrier board 508, laser sensor 509, laser generator 510 and laser probe 511, the front side of workstation 1 is equipped with control cabinet 2, the upside of control cabinet 2 is equipped with control panel 3, the left side of control cabinet 2 is provided with fixing base 4, the upside of fixing base 4 is equipped with detection mechanism 5, the upside of workstation 1 is equipped with light-reducing plate 6.

Furthermore, the control panel 3 is connected with the console 2 through a clamping groove, the control panel 3 is a liquid crystal display, after the inspection is finished, inspection data can be transmitted into the console 2 for analysis, and then the control panel 3 displays the data.

Further, detection mechanism 5 includes motor base 501, rotary motor 502, rotation axis 503, fixation clamp 504, location splint 505, soft surface layer 506, support frame 507, carrier plate 508, laser sensor 509, laser generator 510 and laser probe 511, fixing base 4 upside welding connects and is connected with motor base 501, motor base 501 upside is connected with rotary motor 502, rotary motor 502 right side swivelling joint has rotation axis 503, rotation axis 503 right side is connected with fixation clamp 504, fixation clamp 504 upside threaded connection has location splint 505, the inboard adhesion of fixation clamp 504 is connected with soft surface layer 506, the both sides of workstation 1 all welded connection has support frame 507, the support frame 507 upside welding connects and has carrier plate 508, carrier plate 508 inboard all is connected with laser sensor 509, laser sensor 509 downside all is equipped with laser generator 510, laser generator 510 downside is connected with laser probe 511, when needs use, put the unit blade in support frame 507, be fixed in fixation clamp 504 again, the location splint 505 of rotation downside carries out fixation clamp 504 with soft surface layer 506, the unit blade 506 carries out the fixation clamp 506, can pass through rotation sensor 509 and detect the rotation of motor plate 502 and carry out the appearance and carry out the laser sensor 509 and carry out the defect detection when the rotation of the unit side passes through rotation detector plate 509, can pass through the laser sensor 509 and take place the rotation detector.

Further, the rotating motor 502 is welded to the motor base 501, the inner diameter of the rotating motor 502 is smaller than that of the motor base 501, and the rotating motor 502 can drive the fixing clamp 504 to rotate, so that the unit blades can be scanned in all directions.

Further, the positioning clamping plates 505 are in threaded connection with the fixing clamps 504, the positioning clamping plates 505 are tightly attached to the fixing clamps 504, the unit blades are fixed in the fixing clamps 504 through the positioning clamping plates 505, and the unit blades can be adjusted and arranged according to the thickness of the unit blades, so that the feasibility is improved.

Further, the laser sensors 509 are connected with the carrier plate 508 in an adhesion manner, the laser sensors 509 and the carrier plate 508 are distributed at equal intervals, the laser sensors 509 can perform omnibearing scanning on the unit blades, the integrity of the whole structural data is improved, and multidirectional detection is facilitated.

Further, the light-reducing plate 6 is connected to the working table 1 by a slot, the light-reducing plate 6 is made of a matt coating material, and the light-reducing plate 6 can reduce light pollution caused by ambient light and reflected light when the laser sensor 509 scans, resulting in data error.

Working principle: when the device is needed to be used, the workbench 1 is placed at a required position, the machine set blades are placed in the supporting frame 507 and then fixed in the fixing clamp 504, the positioning clamp plate 505 at the lower side is rotated to fix the machine set blades, the soft surface layer 506 at the lower side prevents the machine set blades from being clamped and injured, the rotating motor 502 at the upper side of the motor base 501 on the fixing seat 4 drives the fixing clamp 504 to rotate through the rotating shaft 503, and when the machine set blades are rotated, the laser sensor 509 in the carrier plate 508 can scan the appearance of the machine set blades through the laser probe 511 through the laser generator 510 to check whether external damage and defects exist or not, and the light-reducing plate 6 can reduce light pollution caused by ambient light and reflected light when the laser sensor 509 scans to cause data errors, finally after the checking is finished, check data can be transmitted into the control console 2 to be analyzed, and then the control panel 3 is used to display data, so that the use process of the device for detecting the defects of the machine set blades of the BPRT is completed.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a BPRT unit blade defect detection device, includes workstation (1) and detection mechanism (5), and detection mechanism (5) include motor base (501), rotary motor (502), rotation axis (503), fixation clamp (504), locating splint (505), soft surface layer (506), support frame (507), carrier plate (508), laser sensor (509), laser generator (510) and laser probe (511), its characterized in that: the front side of workstation (1) is equipped with control cabinet (2), the upside of control cabinet (2) is equipped with control panel (3), the left side of control cabinet (2) is provided with fixing base (4), the upside of fixing base (4) is equipped with detection mechanism (5), the upside of workstation (1) is equipped with dimming plate (6).

2. The device for detecting the defects of the blades of the BPRT unit according to claim 1, wherein the control panel (3) is connected with the console (2) through a clamping groove, and the control panel (3) is a liquid crystal display.

3. The device for detecting the defects of the blades of the BPRT unit according to claim 1, wherein the detecting mechanism (5) comprises a motor base (501), a rotary motor (502), a rotary shaft (503), a fixing clamp (504), a locating clamp plate (505), a soft surface layer (506), a supporting frame (507), a carrier plate (508), a laser sensor (509), a laser generator (510) and a laser probe (511), the motor base (501) is connected to the upper side of the fixing seat (4) in a welding way, the rotary motor (502) is connected to the upper side of the motor base (501), the rotary motor (502) is connected to the rotary shaft (503) in a rotating way, the fixing clamp (504) is connected to the right side of the rotary shaft (503) in a threaded way, the fixing clamp (504) is connected to the locating clamp plate (505) in a threaded way, the soft surface layer (506) is connected to the inner side of the fixing clamp (504) in a blocking way, the supporting frame (507) is connected to the carrier plate (508) in a welding way on two sides of the working table (1), the inner side of the carrier plate (508) is connected to the carrier plate (508) in a welding way, the laser sensor (509) is connected to the laser sensor (509) on the inner side, the lower side of the laser generator (510) is connected with a laser probe (511).

4. A BPRT unit blade defect detecting device according to claim 3, wherein, the rotary motor (502) is welded with the motor base (501), and the inner diameter of the rotary motor (502) is smaller than the inner diameter of the motor base (501).

5. A BPRT unit blade defect detecting device according to claim 3, wherein the locating clamping plate (505) is in threaded connection with the fixing clamp (504), and the locating clamping plate (505) is tightly attached to the fixing clamp (504).

6. A BPRT unit blade defect detecting device according to claim 3, wherein the laser sensors (509) are connected with the carrier plate (508) in an adhesion manner, and the laser sensors (509) and the carrier plate (508) are distributed equidistantly.

7. The device for detecting the defects of the blades of the BPRT unit according to claim 1, wherein the light-reducing plate (6) is connected with the workbench (1) through a clamping groove, and the light-reducing plate (6) is made of a matte coating material.

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