CN219074636U

CN219074636U - Plasma arc welding workbench for flux-cored wire

Info

Publication number: CN219074636U
Application number: CN202223367478.7U
Authority: CN
Inventors: 苏奕敏
Original assignee: SUZHOU WEIAODE WELDING MATERIAL & TECHNOLOGY CO LTD
Current assignee: SUZHOU WEIAODE WELDING MATERIAL & TECHNOLOGY CO LTD
Priority date: 2022-12-15
Filing date: 2022-12-15
Publication date: 2023-05-26
Anticipated expiration: 2032-12-15

Abstract

The utility model relates to the technical field of flux-cored wire arc welding, and discloses a plasma arc welding workbench for a flux-cored wire; through locating component, the cooperation between guard frame, actuating component, bottom plate and the waste residue box, adjust the position of slide through actuating component, thereby be applicable to the welding between the different worker plate of multiple size, application scope has been increased, simultaneously it fixes a position to need welded worker plate to drive the clamp plate through the cylinder, stability when having improved the worker plate welding, the positioning effect is better, the welded joint spread of worker plate has been avoided, the quality of flux cored wire plasma arc welding has been improved, be convenient for collect the welding slag through the welding slag box, reduce workman's clearance volume, the cleanliness factor in workshop has been improved, and the guard frame can reduce the personnel injury condition that the welding slag splashes and cause, be convenient for observe the welding condition through the observation window, flux cored wire plasma arc welding's security has been improved.

Description

Plasma arc welding workbench for flux-cored wire

Technical Field

The utility model relates to the technical field of flux-cored wire arc welding, in particular to a plasma arc welding workbench for a flux-cored wire.

Background

The basic working principle of flux-cored wire gas shielded welding is the same as that of common consumable electrode gas shielded welding, and a meltable flux-cored wire is used as one electrode (usually connected with the positive electrode, namely, the direct current is reversely connected), and a base metal is used as the other electrode. The main difference between the pure CO2 or CO2 plus Ar gas serving as the shielding gas and the common consumable electrode gas shielded welding is that the welding wire is internally provided with a flux mixture, and during welding, a flux material in a molten state, welding wire metal, base metal and shielding gas are in metallurgical effect under the action of arc heat, and a layer of thinner liquid slag is formed to cover the molten drops and cover a molten pool, so that the molten metal is protected;

when the existing flux-cored wire plasma arc welding is used for welding a workpiece, more waste slag splashes, the protective measures of a welding workbench are poor, and meanwhile, the positioning effect on the workpiece is not ideal, so that the welding seam of the workpiece is uneven, the quality of the flux-cored wire plasma arc welding is affected, and therefore, the flux-cored wire plasma arc welding workbench needs to be provided.

Disclosure of Invention

The utility model aims to provide a plasma arc welding workbench for a flux-cored wire, which improves the positioning effect of a work plate, is suitable for positioning in flux-cored wire arc welding of various work plates, and can reduce personnel injury caused by slag spatter so as to solve the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a be used for flux cored wire plasma arc welding workstation, includes bottom plate and protection frame, the multiunit locating hole has been seted up to the upper surface of bottom plate, the lower surface welding of protection frame has multiunit locating hole, and the protection frame passes through multiunit locating piece grafting in the multiunit locating hole of bottom plate upper surface, the both sides of protection frame are open setting, and the inside casing of protection frame is provided with adjusting part, the upper surface of bottom plate is provided with drive assembly and locating part,

the upper surface of the bottom plate is provided with two groups of rectangular grooves and blanking grooves, the driving assembly comprises a driving motor, a first threaded rod and a guide rod, the first threaded rod and the guide rod are respectively arranged in the two groups of rectangular grooves, one end of the first threaded rod is in transmission connection with an output shaft of the driving motor, two ends of the first threaded rod are respectively in threaded connection with a first movable block, two ends of the guide rod are respectively in sliding connection with a second movable block, the upper surface of the bottom plate is provided with two groups of sliding plates, and the two groups of sliding plates are respectively welded on the upper surfaces of the two groups of first movable blocks and the second movable blocks;

the upper surfaces of the two groups of sliding plates are welded with vertical plates, the positioning assembly is arranged on one side of the vertical plates and comprises a fixed plate, an air cylinder and two groups of positioning rods are arranged on the upper surface of the fixed plate, a pressing plate is welded with one end of each telescopic rod of the air cylinder and one end of each two groups of positioning rods through the fixed plate, and a rubber pad is bonded on the lower surface of each pressing plate.

Preferably, the lower surface welding of bottom plate has the multiunit landing leg, and multiunit landing leg is rectangular array setting, the lower surface sliding connection of bottom plate has the waste residue box, and the upper surface integrated into one piece of waste residue box has two sets of sliders, and the multiunit recess has all been seted up to the both sides of waste residue box.

Preferably, the waste residue box is arranged right below the blanking groove, the blanking groove is arranged between two groups of rectangular grooves, and two groups of sliding grooves for sliding connection of the sliding blocks are formed in the lower surface of the bottom plate.

Preferably, the observation windows are formed in two sides of the protection frame, and the observation plates are embedded in the observation windows and are double-layer transparent glass plates.

Preferably, the bottom groove has been seted up at the top of protection frame inside casing, adjusting part includes accommodate motor and second threaded rod, and the second threaded rod sets up in the bottom groove, second threaded rod threaded connection has the third movable block, the lower surface of third movable block is provided with displacement subassembly.

Preferably, the displacement assembly comprises a mounting plate, one side of the mounting plate is provided with a mounting groove, a third threaded rod is arranged in the mounting groove, a fourth movable block is connected with the third threaded rod in a threaded mode, the fourth movable block is connected with the mounting groove in a sliding mode, and one end of the third threaded rod is connected with an output shaft of the servo motor in a threaded mode.

Preferably, a welding mechanism is mounted on the lower surface of the fourth movable block, a laser lamp is arranged on one side of the fourth movable block, and the third threaded rod and the fourth threaded rod are vertically arranged in a staggered mode.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model mainly adjusts the position of the sliding plate through the positioning assembly, the protection frame, the driving assembly, the bottom plate and the slag box, thereby being applicable to welding among various work plates with different sizes, increasing the application range, simultaneously driving the pressing plate to position the work plates to be welded through the air cylinder, improving the stability of the work plates during welding, having better positioning effect, avoiding uneven welding joints of the work plates, improving the quality of plasma arc welding of the flux-cored wire, facilitating the collection of slag through the slag box, reducing the cleaning amount of workers, improving the cleanliness of workshops, and improving the safety of the plasma arc welding of the flux-cored wire, wherein the protection frame can reduce personnel injury caused by slag splashing.

Drawings

FIG. 1 is a schematic diagram of a front view of the present utility model;

FIG. 2 is a schematic view of the bottom view of the present utility model;

FIG. 3 is a schematic view of the structure of the console according to the present utility model;

FIG. 4 is a schematic view of the structure of the adjusting assembly of the present utility model;

fig. 5 is a schematic view of a protective frame structure of the present utility model.

In the figure: 1. a bottom plate; 2. a protective frame; 21. a bottom groove; 22. an observation window; 23. a positioning block; 3. an observation plate; 4. a drive assembly; 41. a driving motor; 42. a first threaded rod; 43. a first movable block; 44. a second movable block; 45. a guide rod; 5. a positioning assembly; 51. a fixing plate; 52. a cylinder; 53. a positioning rod; 54. a pressing plate; 55. a rubber pad; 6. an adjustment assembly; 61. adjusting a motor; 62. a second threaded rod; 63. a third movable block; 7. a waste residue box; 71. a slide block; 72. a groove; 8. a displacement assembly; 81. a mounting plate; 82. a mounting groove; 83. a servo motor; 84. a third threaded rod; 85. a fourth movable block; 86. a laser lamp; 9. a welding mechanism; 10. positioning holes; 11. a support leg; 12. a material dropping groove; 13. rectangular grooves; 14. a slide plate; 15. and a vertical plate.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Referring to fig. 1-5, the present utility model provides a technical solution: the utility model provides a be used for flux cored wire plasma arc welding workstation, includes bottom plate 1 and protection frame 2, multiunit locating hole 10 has been seted up to the upper surface of bottom plate 1, and the lower surface welding of protection frame 2 has multiunit locating hole 10, and protection frame 2 peg graft in multiunit locating hole 10 of bottom plate 1 upper surface through multiunit locating piece 23, and the both sides of protection frame 2 are open setting, and the inside casing of protection frame 2 is provided with adjusting part 6, and the upper surface of bottom plate 1 is provided with drive assembly 4 and locating part 5.

Two groups of rectangular grooves 13 and blanking grooves 12 are formed in the upper surface of the bottom plate 1, the driving assembly 4 comprises a driving motor 41, a first threaded rod 42 and a guide rod 45, the first threaded rod 42 and the guide rod 45 are respectively arranged in the two groups of rectangular grooves 13, one end of the first threaded rod 42 is in transmission connection with an output shaft of the driving motor 41, two ends of the first threaded rod 42 are in threaded connection with a first movable block 43, two ends of the guide rod 45 are in sliding connection with a second movable block 44, two groups of sliding plates 14 are arranged on the upper surface of the bottom plate 1, and the two groups of sliding plates 14 are respectively welded on the upper surfaces of the two groups of first movable blocks 43 and the second movable blocks 44;

the upper surfaces of the two groups of sliding plates 14 are welded with the vertical plates 15, the positioning assembly 5 is arranged on one side of the vertical plates 15, the positioning assembly 5 comprises a fixed plate 51, an air cylinder 52 and two groups of positioning rods 53 are arranged on the upper surface of the fixed plate 51, a pressing plate 54 is welded with one ends of the two groups of positioning rods 53 and the telescopic rods of the air cylinder 52 through the fixed plate 51, and a rubber pad 55 is adhered to the lower surface of the pressing plate 54.

When the welding machine is used, two groups of work plates to be welded are placed on the upper surfaces of the two groups of sliding plates 14, the driving motor 41 is used for starting to drive the two groups of first movable blocks 43 to relatively move, so that the two groups of sliding plates 14 are used for relatively moving, the two groups of second movable blocks 44 and the guide rods 45 are used for guiding, the stability of the sliding plates 14 is improved, the two groups of vertical plates 15 limit the two groups of work plates, and simultaneously extend out through the telescopic rods of the air cylinders 52, so that the pressing plate 54 is driven to descend, the rubber pad 55 is used for positioning the work plates, the stability of the work plates during welding is improved, the adjusting motor 61 is controlled to control the position of the displacement assembly 8, and meanwhile, the position angle of the welding mechanism 9 is convenient to adjust through the matching of the servo motor 83, so that flux-cored wire welding is convenient to be performed on the work plates, the welding efficiency and the welding quality are improved, meanwhile, the safety of the welding work plates is improved by preventing the waste residues from splashing during flux-cored plasma welding through the protective frame 2 and the observation plate 3, and the welding condition is convenient to observe through the observation plate.

The lower surface welding of bottom plate 1 has multiunit landing leg 11, and multiunit landing leg 11 is rectangular array setting, and the lower surface sliding connection of bottom plate 1 has waste residue box 7, and the upper surface integrated into one piece of waste residue box 7 has two sets of sliders 71, and multiunit recess 72 has all been seted up to the both sides of waste residue box 7, is convenient for collect the welding slag through waste residue box 7, prevents that the welding slag from splashing, causes workshop pollution, and the staff of being convenient for clears up the welding slag has reduced staff's clearance volume.

The waste residue box 7 sets up under blanking groove 12, and blanking groove 12 sets up between two sets of rectangular channel 13, and two sets of spouts that supply slider 71 sliding connection have been seted up to the lower surface of bottom plate 1, through spout and slider 71 sliding connection, the quick assembly disassembly of waste residue box 7 of being convenient for is convenient for clear up the welding slag.

The observation window 22 has all been seted up to the both sides of protection frame 2, and the observation window 22 is embedded to have the observation board 3, and the observation board 3 is double-deck transparent glass board, is convenient for industry board welding of piece and watches the welding condition through observation board 3 and observation window 22.

The bottom tank 21 has been seted up at the top of protection frame 2 inside casing, and adjusting part 6 includes accommodate motor 61 and second threaded rod 62, and second threaded rod 62 sets up in bottom tank 21, and second threaded rod 62 threaded connection has third movable block 63, and the lower surface of third movable block 63 is provided with displacement subassembly 8, but through adjusting part 6 adjustment welding mechanism 9's water level position, improves welding quality.

The displacement subassembly 8 includes mounting panel 81, and mounting panel 81's one side has been seted up mounting groove 82, and be provided with third threaded rod 84 in the mounting groove 82, third threaded rod 84 threaded connection has fourth movable block 85, and fourth movable block 85 and mounting groove 82 sliding connection, the one end threaded connection of third threaded rod 84 has servo motor 83's output shaft, be convenient for adjust welding mechanism 9's vertical position through displacement subassembly 8, thereby with adjustment mechanism cooperation, make welding mechanism 9 can carry out diversified angle welding to the work piece, welding mechanism 9's flexibility has been improved.

The welding mechanism 9 is mounted on the lower surface of the fourth movable block 85, a laser lamp 86 is arranged on one side of the fourth movable block 85, the third threaded rod 84 and the fourth threaded rod are vertically arranged in a staggered mode, and the position of the welding mechanism 9 can be aligned fast through the laser lamp 86.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a be used for flux cored wire plasma arc welding workstation, includes bottom plate (1) and protective frame (2), its characterized in that: the upper surface of the bottom plate (1) is provided with a plurality of groups of positioning holes (10), the lower surface of the protective frame (2) is welded with a plurality of groups of positioning holes (10), the protective frame (2) is inserted into the plurality of groups of positioning holes (10) on the upper surface of the bottom plate (1) through a plurality of groups of positioning blocks (23), two sides of the protective frame (2) are arranged in an open mode, an inner frame of the protective frame (2) is provided with an adjusting component (6), and the upper surface of the bottom plate (1) is provided with a driving component (4) and a positioning component (5);

two groups of rectangular grooves (13) and blanking grooves (12) are formed in the upper surface of the bottom plate (1), the driving assembly (4) comprises a driving motor (41), a first threaded rod (42) and a guide rod (45), the first threaded rod (42) and the guide rod (45) are respectively arranged in the two groups of rectangular grooves (13), one end of the first threaded rod (42) is in transmission connection with an output shaft of the driving motor (41), two ends of the first threaded rod (42) are respectively in threaded connection with a first movable block (43), two ends of the guide rod (45) are respectively in sliding connection with a second movable block (44), two groups of sliding plates (14) are arranged on the upper surface of the bottom plate (1), and the two groups of sliding plates (14) are respectively welded on the upper surfaces of the two groups of the first movable blocks (43) and the second movable blocks (44);

two sets of upper surface of slide (14) all welds has riser (15), locating component (5) set up in one side of riser (15), and locating component (5) are including fixed plate (51), the upper surface of fixed plate (51) is provided with cylinder (52) and two sets of locating lever (53), and the telescopic link of cylinder (52) all runs through fixed plate (51) welding with the one end of two sets of locating lever (53) and has clamp plate (54), the lower surface bonding of clamp plate (54) has rubber pad (55).

2. The plasma arc welding table for a flux-cored wire of claim 1, wherein: the lower surface welding of bottom plate (1) has multiunit landing leg (11), and multiunit landing leg (11) are rectangular array setting, the lower surface sliding connection of bottom plate (1) has waste residue box (7), and the upper surface integrated into one piece of waste residue box (7) has two sets of sliders (71), and multiunit recess (72) have all been seted up to the both sides of waste residue box (7).

3. The plasma arc welding table for a flux-cored wire of claim 2, wherein: the waste residue box (7) is arranged right below the blanking groove (12), the blanking groove (12) is arranged between two groups of rectangular grooves (13), and two groups of sliding grooves for sliding connection of the sliding blocks (71) are formed in the lower surface of the bottom plate (1).

4. The plasma arc welding table for a flux-cored wire of claim 1, wherein: the two sides of the protection frame (2) are provided with observation windows (22), observation plates (3) are embedded in the observation windows (22), and the observation plates (3) are double-layer transparent glass plates.

5. The plasma arc welding table for a flux-cored wire of claim 1, wherein: the top of guard frame (2) inside casing has seted up kerve (21), adjusting part (6) are including accommodate motor (61) and second threaded rod (62), and second threaded rod (62) set up in kerve (21), second threaded rod (62) threaded connection has third movable block (63), the lower surface of third movable block (63) is provided with displacement subassembly (8).

6. The plasma arc welding table for a flux-cored wire of claim 5, wherein: the displacement assembly (8) comprises a mounting plate (81), a mounting groove (82) is formed in one side of the mounting plate (81), a third threaded rod (84) is arranged in the mounting groove (82), a fourth movable block (85) is connected with the third threaded rod (84) in a threaded mode, the fourth movable block (85) is connected with the mounting groove (82) in a sliding mode, and an output shaft of a servo motor (83) is connected with one end of the third threaded rod (84) in a threaded mode.

7. The plasma arc welding table for a flux-cored wire of claim 6, wherein: the welding mechanism (9) is mounted on the lower surface of the fourth movable block (85), a laser lamp (86) is arranged on one side of the fourth movable block (85), and the third threaded rod (84) and the fourth threaded rod are vertically arranged in a staggered mode.