CN219058846U - UNICOM formula multisystem aerobic composting fermentation case - Google Patents

UNICOM formula multisystem aerobic composting fermentation case Download PDF

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Publication number
CN219058846U
CN219058846U CN202222428840.0U CN202222428840U CN219058846U CN 219058846 U CN219058846 U CN 219058846U CN 202222428840 U CN202222428840 U CN 202222428840U CN 219058846 U CN219058846 U CN 219058846U
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tank
tail gas
pipeline
aerobic composting
composting fermentation
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王亚洲
胡小梅
董士嘉
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Northeast Agricultural University
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Northeast Agricultural University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The utility model relates to a communicated multi-system aerobic composting fermentation box which comprises a plurality of independent boxes which are connected by external communication pipelines and supported by brackets; an inner layer of cover and an outer layer of cover are arranged at the top of the box body, and a feed inlet is attached to the box body; the data monitoring system comprises a data detection probe and a data monitoring instrument; the material stirring system comprises a propeller blade, a screw shaft and a motor. The liquid adding system comprises a liquid control switch, a three-dimensional compound pipeline, a liquid high-pressure water tank and a bracket thereof; the ventilation oxygen control system comprises an air volume control switch, a three-dimensional compound pipeline, a blower and a bracket thereof; the temperature control system comprises an electric heating group board, a temperature control switch and a temperature detection probe; the tail gas treatment system comprises a tail gas discharge pipeline, a tail gas treatment material filling tank, a tail gas recovery air bag and a tail gas discharge valve; the decomposed material recovery system comprises a decomposed material recovery tank and a partition plate thereof. Can regulate and control the aerobic composting fermentation process aiming at different agricultural wastes in a classified way, and improves the quality of the composting products.

Description

UNICOM formula multisystem aerobic composting fermentation case
Technical Field
The utility model belongs to the technical field of recycling of organic matter resources of agricultural wastes, relates to the agricultural waste composting technology, and particularly relates to an aerobic composting fermentation box.
Background
The output of agricultural wastes in China is huge, and about 7 hundred million tons of agricultural straws are produced each year. The process of converting biodegradable agricultural waste into organic fertilizer by utilizing microorganisms is an effective way for realizing the resource utilization of agricultural waste straw and livestock manure. However, under the northern cold natural condition, the aerobic composting process has the bottleneck problems of slow temperature rise of a composting body, difficult maintenance of the high temperature condition of the composting body and the like, and the composting process is easily influenced and restricted by various environmental factors, such as ventilation and oxygen supply, temperature, water content, pH value and the like, so that the fermentation process is seriously influenced, and the quality of a composting product is reduced. Meanwhile, harmful gas generated in the composting process is directly discharged to pollute the environment. In addition, the existing aerobic composting devices are mostly single systems, so that aerobic composting of different materials according to the optimal carbon-nitrogen ratio classification cannot be realized, and the problem that different bacteria are added in different composting periods is not fully considered.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides a communicated multi-system aerobic composting fermentation box which can realize aerobic composting of different materials according to the optimal carbon nitrogen ratio classification, can perform ventilation and oxygen control, regulate and control temperature, water content, pH value and the like, can realize staged addition of different bactericides, and can perform tail gas innocent treatment, tail gas recovery analysis and the like, thereby achieving the purpose of improving the quality of aerobic composting process and composting products.
In order to achieve the above object, the embodiment of the present utility model provides the following technical solutions:
the utility model provides a UNICOM formula multisystem aerobic composting fermentation case which characterized in that multisystem aerobic composting fermentation case, data monitoring system, material mixing system, liquid addition system, ventilation accuse oxygen system, temperature control system, tail gas treatment system, rotten material recovery system.
The communicated multi-system aerobic composting fermentation box consists of a plurality of independent composting boxes, wherein the boxes are connected by an external communication pipeline, and each composting box is supported by four brackets. The top of the box body is provided with a feed inlet, an inner layer cover and an outer layer cover are arranged outside the feed inlet, and the inner layer cover is made of toughened glass.
The data monitoring system is characterized in that a data detection probe is suspended on the inner layer cover of the box body and is connected with a data monitoring instrument outside the box body, so that the temperature, the pH value, the water content, the oxygen concentration and the EC value can be detected.
The material stirring system is characterized in that a propeller blade is arranged in the box body and is connected with a motor through a screw shaft. The motor is arranged in the material recovery tank at the bottom in the box body, and is separated from the decomposed material recovery tank by a baffle plate.
The liquid adding system is characterized in that a liquid high-pressure water tank, a water tank bracket and a liquid control switch are arranged outside the tank body, a three-dimensional compound pipeline is arranged inside the tank body, and a plurality of aeration ports are attached to the three-dimensional compound pipeline. The liquid control switch regulates and controls the bacteria agent or the water in the high-pressure water tank to enter the pile body through the three-dimensional compound pipeline.
The ventilation and oxygen control system is characterized in that a blower, a blower bracket and an air volume control switch are arranged outside the box body. The air quantity control switch regulates and controls the oxygen-containing gas to enter the pile body through the three-dimensional compound pipeline in the box body.
The temperature control system is characterized in that an electric heating wire group board is arranged on the inner side wall of the box body and connected with the power supply unit, and the temperature is regulated and controlled by a temperature control switch arranged on the data monitoring instrument.
The tail gas treatment system is characterized in that a tail gas exhaust pipeline is arranged above the box body, one end of the pipeline is arranged in the box body and connected with a tail gas treatment material filling groove, and a gas treatment material is arranged in the groove; the other end is positioned outside the box body and is connected with a tail gas discharge valve and a tail gas recovery air bag.
The decomposed material recovery system is characterized in that a decomposed material recovery tank is arranged at the bottom of the tank body, a drawing type partition plate is arranged at the top of the recovery tank, and discharge ports for decomposed materials are arranged at two sides of the recovery tank.
The utility model has the advantages and positive effects that:
1. according to the utility model, through the communicated multi-system aerobic composting fermentation box, aerobic composting of different materials according to the optimal carbon-nitrogen ratio classification can be realized. The inner layer of the compost box is covered by toughened glass, so that the compost box has visibility, can observe the color change of the pile body at any time, and is easy to judge the decomposition process;
2. according to the utility model, different bactericides can be used for different materials through the liquid adding system, and the bactericides and the moisture required by the pile body can be regulated and controlled at any time in different composting periods.
3. According to the utility model, various materials required in the composting system can be uniformly mixed together through the material stirring system, and the propeller blade can be replaced by the blade with the crushing function according to actual requirements, so that the larger materials are crushed, and the composting process is accelerated.
4. According to the utility model, through the data monitoring system, the weight important physicochemical index data of the pile can be monitored in real time, and the accurate regulation and control of the composting process are conveniently implemented.
5. The utility model can timely supplement the problems of heat loss and insufficient oxygen in the composting process through the temperature and oxygen-containing gas control system, shortens the composting process and improves the quality of the decomposed fertilizer.
6. The utility model can carry out harmless treatment on the tail gas through the tail gas treatment system so as to prevent environmental pollution caused by direct emission of the tail gas. In addition, through the tail gas recovery air bag, the tail gas generated by the pile body can be recovered, so that the tail gas analysis and research can be carried out.
Drawings
FIG. 1 is a schematic sectional view of a communicating multi-system aerobic composting fermentation tank
FIG. 2 is a schematic diagram of a connection structure of a communicating multi-system aerobic composting fermentation tank body
FIG. 3 is a schematic view of a three-dimensional duplex pipe structure
In the figure: a blower (1); an air volume control switch (2); a liquid high-pressure water tank (3); a data monitoring instrument (4); an outer cover handle (5); an aerobic composting box (6); an outer cover (7); an inner layer cover (8); a data detection probe (9); a tail gas discharge pipe (10); a propeller blade (11); a three-dimensional composite pipe (12); an electric heating wire group plate (13); a decomposed material recovery tank (14); a compost bin stand (15); an external communication pipe (16); an exhaust treatment material filling tank (17); a blower bracket (18); a tank bracket (19); an aeration hole (20); a discharge port (21); a recovery tank partition plate (22); a motor separator (23); a motor (24); a screw shaft (25); an exhaust gas recovery airbag (26); an exhaust gas discharge valve (27); a liquid control switch (28).
Detailed Description
The structure of the present utility model will be further described by way of examples with reference to the accompanying drawings. It should be noted that the present embodiments are illustrative and not restrictive.
Referring to the attached drawings, the utility model is characterized in that: the system comprises a multi-system aerobic composting fermentation tank, a data monitoring system, a material stirring system, a liquid adding system, a ventilation oxygen control system, a temperature control system, a tail gas treatment system and a decomposed material recycling system.
The aerobic composting box body (6) can be made of wood or metal materials, a plurality of independent composting box bodies can be arranged, and the box bodies are connected together through an external communication pipeline (16). The box preferably adopts, but is not limited to, a square box structure. An outer cover (7) is arranged at the top of the compost box, the material of the outer cover can be the same as that of the compost box, and an outer cover handle (5) is arranged above the outer cover. An inner layer cover (8) is arranged below the outer layer cover, is made of toughened glass and has visibility. When the materials needed by the compost are added, the outer cover of the compost box is opened, and the material is added into the box body through the feeding hole covered on the inner cover. Then the feed inlet of the inner layer cover is closed, and the outer layer cover is covered.
The data detection probe (9) is arranged below the inner cover and connected with the data monitoring instrument (4) for detecting physical and chemical indexes of the compost, including temperature, pH value, water content, soluble salt concentration (EC value) and oxygen concentration.
The temperature control system is characterized in that an electric heating wire group plate (13) is arranged on the inner side wall of the box body and connected with the power supply unit, and the temperature is regulated and controlled by a temperature control switch arranged on the data monitoring instrument.
The material stirring system is characterized in that a propeller blade (11) is arranged below the inner part of the box body and is connected with a motor (24) through a screw shaft (25). The motor is arranged in a decomposed material recovery tank (14) at the bottom of the box body, and a motor partition plate (23) is used for separating the decomposed material from the motor. The motor can be installed with different models and power models according to the requirements of the equipment.
The liquid adding system is characterized in that a liquid high-pressure water tank (3) and a water tank bracket (19) are arranged outside each independent compost tank. A three-dimensional compound pipeline (12) is arranged in the box body, and aeration holes (20) are arranged on the surface of the three-dimensional compound pipeline. The liquid control switch (28) controls the bacteria agent or the water in the high-pressure water tank to enter the pile body through the three-dimensional compound pipeline.
The ventilation and oxygen control system is characterized in that a blower (1) is arranged outside the box body, and a blower bracket (18) is arranged below the blower, so that the blower is connected with the three-dimensional duplex pipeline interface in parallel. An air quantity control switch (2) is adopted to regulate and control the transportation of oxygen-containing gas into the box body through a three-dimensional compound pipeline (12).
The tail gas treatment system is characterized in that a tail gas exhaust pipeline (10) is arranged above the box body, one end of the pipeline is arranged inside the box body and is connected with a tail gas treatment material filling groove (17), and a gas harmless material can be placed in the groove to carry out harmless treatment on the tail gas of the pile body. The other end of the pipeline is positioned outside the box body, and the exhaust gas is discharged by opening an exhaust gas discharge valve (27) and can be selectively connected with an exhaust gas recovery air bag (26), so that the exhaust gas is treated and recovered.
The decomposed material recovery system is characterized in that a decomposed material recovery tank (14) is arranged below the box body, and a drawable recovery tank partition plate (22) is arranged at the top of the recovery tank. After the aerobic composting fermentation is completed, the partition board is pulled open, and decomposed materials can enter the recovery tank. Two sides of the recovery tank are provided with discharge ports (21), and the discharge ports are opened to take out materials.
Of course, the above description is not intended to limit the utility model, but rather the utility model is not limited to the above examples, and variations, modifications, additions or substitutions within the spirit and scope of the utility model will be within the scope of the utility model.

Claims (10)

1. A UNICOM formula multisystem aerobic composting fermentation case, its characterized in that: multisystem aerobic composting fermentation tank, data monitoring system, material stirring system, liquid adding system, ventilation oxygen control system, temperature control system, tail gas treatment system and thoroughly decomposed material recovery system, the subassembly that includes: the air blower (1) is connected with an external communication pipeline (16) and a three-dimensional compound pipeline (12) by an air volume control switch (2) and is supported by an air blower bracket (18); the liquid high-pressure water tank (3) is supported by a water tank bracket (19) and is simultaneously connected with a liquid control switch (28), an external communication pipeline (16) and a three-dimensional compound pipeline (12), and an aeration hole (20) is arranged on the surface of the pipeline; the data monitoring instrument (4) is connected with the data detection probe (9) and the electric heating wire group board (13); the aerobic compost bin (6) is supported by a compost bin bracket (15), an outer cover (7) is arranged at the top, an outer cover handle (5) is arranged above the cover, and an inner cover (8) is arranged below the outer cover handle; the motor (24) is connected with the propeller blade (11) through a screw shaft (25), and a motor partition plate (23) is arranged in the middle of the motor; a discharge hole (21) is arranged on the surface of the decomposed material recovery tank (14) and a recovery tank baffle plate (22) is arranged between the decomposed material recovery tank and the tank body; the tail gas exhaust pipeline (10) penetrates through the inside and the outside of the box body, a tail gas treatment material filling groove (17) is arranged in the tail gas exhaust pipeline, and a tail gas recovery air bag (26) is connected to the tail of a tail gas exhaust valve (27).
2. A communicating multi-system aerobic composting fermentation tank according to claim 1, characterized in that a plurality of independent aerobic composting tanks (6) are provided, each composting tank being supported by four composting tank brackets (15) by means of an external communication pipe (16).
3. The communicated multi-system aerobic composting fermentation tank according to claim 2, wherein the top is provided with a feed inlet, an inner layer cover (8) and an outer layer cover (7) are arranged, and the inner layer cover is made of toughened glass.
4. The communicated multi-system aerobic composting fermentation tank according to claim 1 is characterized in that a data monitoring system is arranged and comprises a data detection probe (9) suspended on an inner cover (8) of the tank body and connected with a data monitoring instrument (4) outside the tank body, and physical and chemical indexes such as stack temperature, pH value, water content, soluble salt concentration, oxygen concentration and the like can be detected.
5. A communicating multi-system aerobic composting fermentation tank according to claim 1, wherein the material stirring system comprises a screw blade (11) and a screw shaft (25) arranged below the inner part of the tank, and the screw blade (11) is connected with a motor (24) through the screw shaft (25), and the motor (24) is positioned in a decomposed material recovery tank (14) at the bottom of the tank and is separated from the decomposed material by a motor partition plate (23).
6. The communicated multi-system aerobic composting fermentation tank according to claim 1, wherein the communicated multi-system aerobic composting fermentation tank is provided with a liquid adding system, which comprises a liquid high-pressure water tank (3), a water tank bracket (19) and a liquid control switch (28) arranged outside the tank, wherein a three-dimensional compound pipeline (12) is arranged inside the tank, a plurality of aeration holes (20) are attached to the pipeline and controlled by the liquid control switch (28), and microbial inoculum or moisture in the liquid high-pressure water tank (3) enters the heap through the three-dimensional compound pipeline (12).
7. The communicated multi-system aerobic composting fermentation tank according to claim 1, wherein the ventilation and oxygen control system comprises a blower (1), a blower bracket (18) and an air volume control switch (2) which are arranged outside the tank, and the air volume control switch (2) regulates and controls oxygen-containing gas to enter the pile through a three-dimensional compound pipeline (12) in the tank.
8. The communicated multi-system aerobic composting fermentation tank according to claim 1, wherein the temperature control system comprises an electric heating wire group plate (13) arranged on the inner side wall of the tank body, is connected with a power supply unit, and regulates and controls the temperature through a temperature control switch.
9. A communicated multi-system aerobic composting fermentation tank according to claim 1, wherein the system for treating the tail gas comprises a tail gas discharging pipeline (10) arranged above the tank body, one end of the pipeline is positioned in the tank body and connected with a tail gas treatment material filling tank (17), and the other end of the pipeline is positioned outside the tank body and connected with a tail gas discharging valve (27) and a tail gas recycling air bag (26).
10. A communicated multi-system aerobic composting fermentation tank according to claim 1, wherein the system for recovering decomposed materials comprises a decomposed material recovery tank (14) arranged at the bottom of the tank, a drawing type recovery tank baffle plate (22) arranged at the top of the recovery tank, and a decomposed material discharge port (21) arranged at the side surface of the recovery tank.
CN202222428840.0U 2022-09-14 2022-09-14 UNICOM formula multisystem aerobic composting fermentation case Active CN219058846U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115448769A (en) * 2022-09-14 2022-12-09 东北农业大学 Joint formula multisystem aerobic composting fermenting case

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115448769A (en) * 2022-09-14 2022-12-09 东北农业大学 Joint formula multisystem aerobic composting fermenting case

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