CN219054784U

CN219054784U - Intelligent manufacturing device for green bricks

Info

Publication number: CN219054784U
Application number: CN202222519987.0U
Authority: CN
Inventors: 荣程
Original assignee: Inner Mongolia Chenhua Environmental Protection Technology Co ltd
Current assignee: Inner Mongolia Chenhua Environmental Protection Technology Co ltd
Priority date: 2022-09-23
Filing date: 2022-09-23
Publication date: 2023-05-23
Anticipated expiration: 2032-09-23

Abstract

The utility model belongs to the technical field of brick blank manufacturing, in particular to an intelligent brick blank manufacturing device, which aims at the problems that the workload of workers is increased and the working efficiency is reduced by manually carrying out the existing slurry filling process into a die; the top end of the main frame body is connected with a reciprocating block in a sliding way, a brick blank mould is arranged in the reciprocating block, and a group of driving mechanisms for driving the reciprocating block to reciprocate are arranged in the main frame body; the both sides of body all are equipped with the second support frame, are equipped with between two second support frames to be used for with the shop roll of mud compaction, have omitted manual operation's step, have saved manpower resources, the effectual work efficiency that has promoted.

Description

Intelligent manufacturing device for green bricks

Technical Field

The utility model relates to the technical field of brick blank manufacturing, in particular to an intelligent brick blank manufacturing device.

Background

The green brick refers to an intermediate product which is obtained by processing pug into a certain shape, size and strength by means of external force and a model and can be used for roasting, and is a semi-finished product of a baked brick.

The brick blank is required to be put into a die for extrusion molding and then sintered, and the working procedure of putting the slurry into the die and the compacting working procedure in the prior art are carried out in two devices, so that the turnover time is required, and the labor input is increased.

Disclosure of Invention

The utility model aims to solve the defects that in the prior art, the process of filling slurry into a die is performed manually, so that the workload of workers is increased, and the working efficiency is reduced.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the intelligent green brick manufacturing device comprises a main frame body, wherein two ends of the main frame body are fixedly connected with first supporting frames, a hopper for storing slurry is fixedly connected between the two first supporting frames, and a group of stirring mechanisms for preventing slurry from solidifying are arranged in the hopper; the top end of the main frame body is connected with a reciprocating block in a sliding manner, a brick blank mold is arranged in the reciprocating block, and a group of driving mechanisms for driving the reciprocating block to reciprocate are arranged in the main frame body; the utility model discloses a mud compacting device, including main support body, be equipped with the both sides of main support body all are equipped with the second support frame, two be equipped with between the second support frame be used for the leveling roller with mud compaction, two all be equipped with a set of pressing mechanism that is used for driving the leveling roller between the support frame and press, be equipped with a set of reciprocating motion mechanism that is used for driving two second support frames and carries out reciprocating motion in the main support body.

Preferably, the stirring mechanism comprises a first rotating shaft which is rotationally connected in the hopper, stirring rollers which are used for stirring are fixedly connected to the circumferential surfaces of the two first rotating shafts, the two first rotating shafts outwards movably penetrate through the side ends of the hopper and outwards extend, driving gears are fixedly connected to the side ends of the two first rotating shafts, the two driving gears are meshed, a first driving motor is fixedly connected to the side ends of the hopper, and the first driving motor is connected with one of the first rotating shafts through a coupling.

Preferably, the bottom end of the hopper is fixedly connected with a plurality of baffles.

Preferably, the driving mechanism comprises a second groove formed in the main frame body, two first limiting rods are fixedly connected in the second groove, threaded plates are slidably connected to the circumferential surfaces of the first limiting rods, a driving screw rod is rotatably connected in the second groove, the threaded plates are in threaded connection with the circumferential surfaces of the driving screw rod, a servo motor is fixedly connected to the side end of the main frame body, and the servo motor is connected with the driving screw rod through a coupler.

Preferably, the reciprocating mechanism comprises a first groove formed in the main frame body, two second limiting rods are fixedly connected in the first groove, connecting rods are connected to the circumferential surfaces of the second limiting rods in a sliding mode, sliding grooves are formed in the connecting rods, sliding blocks are connected to the sliding grooves in a sliding mode, rotating plates are connected to the side walls of the first groove in a rotating mode, the sliding blocks are fixedly connected to the side ends of the rotating plates, a second driving motor is fixedly connected to the bottom end of the main frame body, the second driving motor is connected with the rotating plates through a coupler, and the two second supporting frames are fixedly connected to the two ends of the connecting rods respectively.

Preferably, each group of pressing mechanisms comprises a third groove arranged in the second supporting frame, a second rotating shaft is slidably connected in the third groove, two third limiting rods are fixedly connected in the third groove, an extrusion plate is slidably connected to the circumferential surface of each third limiting rod, the extrusion plate is located on the upper side of the second rotating shaft, an extrusion spring is fixedly connected to the side end of the extrusion plate, the side end of the extrusion spring is fixedly connected to the upper inner wall of the third groove, and the leveling roller is fixedly connected to the circumferential surface of the second rotating shaft.

Compared with the prior art, the utility model has the beneficial effects that:

1. through pouring the slurry of the raw materials of the brick embryo into the hopper, drive a first pivot through starting a driving motor and rotate, a first pivot drives another driving gear through driving gear and rotates, and another driving gear drives another first pivot to rotate, and two first pivots rotate and drive two stirring rollers respectively to stir the slurry entering the hopper and prevent the condition of static solidification.

2. The servo motor is started to drive the driving screw rod to rotate, the driving screw rod rotates to drive the threaded plate to move in position, and the threaded plate drives the reciprocating block and the brick embryo mould placed on the reciprocating block to move in position, so that the brick embryo mould is driven to catch the slurry falling from the hopper.

3. The brick embryo mould catches mud and outwards moves, drives the rotating plate through starting second driving motor and rotates, and the rotating plate rotates and drives the slider to carry out circular motion, and the slider slides in the spout when carrying out circular motion, thereby drives the connecting rod and carries out sharp reciprocating motion, thereby the connecting rod drives the smooth roller of shop through two second support frames and carries out sharp reciprocating motion and compacts the smooth to the mud in the brick embryo mould.

4. The slurry overflowed from the brick blank mould can upwards extrude the paving roller when initially contacting the paving roller, the paving roller drives the second rotating shaft to upwards extrude the two extrusion plates and the extrusion spring, the extrusion spring elastically pushes the extrusion plates to downwards move, and the extrusion plates drive the second rotating shaft to downwards move, so that the slurry in the brick blank mould is compacted better by downwards elasticity of the paving roller.

According to the device, the driving mechanism is used for driving the brick embryo mold to move, the slurry is filled into the hopper, and is slowly discharged into the brick embryo mold from the hopper, so that automatic discharging of the slurry is realized, meanwhile, the reciprocating mechanism and the pressing mechanism are matched to realize compaction of the slurry in the brick embryo mold, the step of manual operation is omitted, the manpower resource is saved, and the working efficiency is effectively improved.

Drawings

FIG. 1 is a front perspective view of an intelligent green brick making device according to the present utility model;

FIG. 2 is a first partial perspective view of an intelligent green brick making device according to the present utility model;

FIG. 3 is a first partial cross-sectional view of an intelligent green brick making device according to the present utility model;

FIG. 4 is a second partial cross-sectional view of an intelligent green brick making device according to the present utility model;

FIG. 5 is a third partial cross-sectional view of an intelligent green brick making device according to the present utility model;

fig. 6 is a bottom view of an intelligent green brick manufacturing device according to the present utility model.

In the figure: 1. a main frame body; 2. a first support frame; 3. a hopper; 4. a second support frame; 5. paving a leveling roller; 6. a first groove; 7. a reciprocating block; 8. brick blank mould; 9. a first driving motor; 10. a servo motor; 11. a stirring roller; 12. a first rotating shaft; 13. a drive gear; 14. a baffle; 15. a second groove; 16. a first stop lever; 17. driving a screw rod; 18. a thread plate; 19. a second limit rod; 20. a connecting rod; 21. a chute; 22. a slide block; 23. a rotating plate; 24. a second rotating shaft; 25. extruding a spring; 26. a third groove; 27. a third limit rod; 28. an extrusion plate; 29. and a second driving motor.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Example 1

With reference to figures 1-6 of the drawings,

an intelligent green brick manufacturing device comprises a main frame body 1, wherein two ends of the main frame body 1 are fixedly connected with first support frames 2, a hopper 3 for storing slurry is fixedly connected between the two first support frames 2, and a group of stirring mechanisms for preventing slurry from solidifying are arranged in the hopper 3; the top end of the main frame body 1 is connected with a reciprocating block 7 in a sliding way, a brick embryo mould 8 is arranged in the reciprocating block 7, and a group of driving mechanisms for driving the reciprocating block 7 to reciprocate are arranged in the main frame body 1; the two sides of the main frame body 1 are respectively provided with a second support frame 4, a paving roller 5 for compacting mud is arranged between the two second support frames 4, a group of pressing mechanisms for driving the paving roller 5 to press are respectively arranged between the two support frames 4, and a group of reciprocating movement mechanisms for driving the two second support frames 4 to reciprocate are arranged in the main frame body 1; this device is through utilizing actuating mechanism drive brick embryo mould 8 to move, through in filling the hopper 3 with the mud, from the hopper 3 in slowly to the unloading in the brick embryo mould 8, realize the automatic unloading of mud, utilize reciprocating motion mechanism and pressing mechanism cooperation to realize the compaction to the mud in the brick embryo mould 8 simultaneously, omitted manual operation's step, saved the manpower resources, effectually promoted work efficiency.

Example two

An intelligent green brick manufacturing device comprises a main frame body 1, wherein two ends of the main frame body 1 are fixedly connected with first support frames 2, a hopper 3 for storing slurry is fixedly connected between the two first support frames 2, and a group of stirring mechanisms for preventing slurry from solidifying are arranged in the hopper 3; the top end of the main frame body 1 is connected with a reciprocating block 7 in a sliding way, a brick embryo mould 8 is arranged in the reciprocating block 7, and a group of driving mechanisms for driving the reciprocating block 7 to reciprocate are arranged in the main frame body 1; the two sides of the main frame body 1 are respectively provided with a second support frame 4, a paving roller 5 for compacting mud is arranged between the two second support frames 4, a group of pressing mechanisms for driving the paving roller 5 to press are respectively arranged between the two support frames 4, and a group of reciprocating movement mechanisms for driving the two second support frames 4 to reciprocate are arranged in the main frame body 1; the stirring mechanism comprises first rotating shafts 12 which are rotatably connected in the hopper 3, the circumferential surfaces of the two first rotating shafts 12 are fixedly connected with stirring rollers 11 used for stirring, the two first rotating shafts 12 outwards movably penetrate through the side ends of the hopper 3 and outwards extend, the side ends of the two first rotating shafts 12 are fixedly connected with driving gears 13, the two driving gears 13 are meshed, the side ends of the hopper 3 are fixedly connected with first driving motors 9, and the first driving motors 9 are connected with one of the first rotating shafts 12 through a coupling; the hopper 3 is internally provided with a valve for controlling the on-off of the bottom of the hopper 3, slurry of raw materials of brick blanks is poured into the hopper 3, a first rotating shaft 12 is driven to rotate by starting a first driving motor 9, one first rotating shaft 12 drives the other driving gear 13 to rotate through a driving gear 13, the other driving gear 13 drives the other first rotating shaft 12 to rotate, and the two first rotating shafts 12 rotate to respectively drive two stirring rollers 11 to rotate, so that slurry entering the hopper 3 is stirred and static solidification is prevented; the bottom end of the hopper 3 is fixedly connected with a plurality of baffles 14; the plurality of baffles 14 limit the discharge hole at the bottom of the hopper 3 into a groove matched with the opening of the mould on the brick embryo mould 8, thereby facilitating better discharge; the driving mechanism comprises a second groove 15 which is arranged in the main frame body 1, two first limiting rods 16 are fixedly connected in the second groove 15, threaded plates 18 are slidably connected on the circumferential surfaces of the two first limiting rods 16, a driving screw rod 17 is rotatably connected in the second groove 15, the threaded plates 18 are in threaded connection with the circumferential surfaces of the driving screw rod 17, a servo motor 10 is fixedly connected at the side end of the main frame body 1, and the servo motor 10 is connected with the driving screw rod 17 through a coupler; the servo motor 10 is started to drive the driving screw rod 17 to rotate, the driving screw rod 17 rotates to drive the threaded plate 18 to move in position, and the threaded plate 18 drives the reciprocating block 7 and the brick embryo mould 8 placed on the reciprocating block 7 to move in position, so that the brick embryo mould 8 is driven to catch slurry falling from the hopper 3; the reciprocating mechanism comprises a first groove 6 which is formed in the main frame body 1, two second limiting rods 19 are fixedly connected in the first groove 6, connecting rods 20 are connected to the circumferential surfaces of the two second limiting rods 19 in a sliding mode, sliding grooves 21 are formed in the connecting rods 20, sliding blocks 22 are connected in the sliding grooves 21 in a sliding mode, rotating plates 23 are connected to the side walls of the first groove 6 in a rotating mode, the sliding blocks 22 are fixedly connected to the side ends of the rotating plates 23, a second driving motor 29 is fixedly connected to the bottom end of the main frame body 1, the second driving motor 29 is connected with the rotating plates 23 through a coupler, and the two second supporting frames 4 are respectively fixedly connected to the two ends of the connecting rods 20; the brick embryo mould 8 receives the slurry and then moves outwards, the second driving motor 29 is started to drive the rotating plate 23 to rotate, the rotating plate 23 rotates to drive the sliding block 22 to perform circular motion, the sliding block 22 performs circular motion and simultaneously slides in the sliding groove 21, meanwhile, the connecting rod 20 is driven to perform linear reciprocating motion, and the connecting rod 20 drives the paving roller 5 to perform linear reciprocating motion through the two second supporting frames 4 to compact and smooth the slurry in the brick embryo mould 8; each group of pressing mechanisms comprises a third groove 26 which is arranged in the second supporting frame 4, a second rotating shaft 24 is connected in the third groove 26 in a sliding way, two third limiting rods 27 are fixedly connected in the third groove 26, the circumferential surfaces of the two third limiting rods 27 are connected with a pressing plate 28 in a sliding way, the pressing plate 28 is positioned on the upper side of the second rotating shaft 24, the side end of the pressing plate 28 is fixedly connected with a pressing spring 25, the side end of the pressing spring 25 is fixedly connected to the upper inner wall of the third groove 26, and the paving roller 5 is fixedly connected to the circumferential surface of the second rotating shaft 24; the slurry overflowed from the brick blank mould 8 upwards extrudes the paving roller 5 when initially contacting the paving roller 5, the paving roller 5 drives the second rotating shaft 24 to upwards extrude the two extrusion plates 28 and the extrusion spring 25, the extrusion plate 28 is pushed to move downwards by the elasticity of the extrusion spring 25, and the extrusion plate 28 drives the second rotating shaft 24 to move downwards, so that the slurry in the brick blank mould 8 is compacted better by the downward elasticity of the paving roller 5.

According to the utility model, slurry of raw materials of brick blanks is poured into a hopper 3, a first driving motor 9 is started to drive a first rotating shaft 12 to rotate, one first rotating shaft 12 drives another driving gear 13 to rotate through a driving gear 13, the other driving gear 13 drives the other first rotating shaft 12 to rotate, two first rotating shafts 12 rotate respectively to drive two stirring rollers 11 to stir the slurry entering the hopper 3 to prevent static solidification, a driving screw rod 17 is driven to rotate by a starting servo motor 10, the driving screw rod 17 rotates to drive a threaded plate 18 to move in position, the threaded plate 18 drives a reciprocating block 7 and a brick blank die 8 placed on the reciprocating block 7 to move in position, the brick blank die 8 is driven to catch the slurry falling from the hopper 3 and then move outwards, a second driving motor 29 is started to drive a rotating plate 23 to rotate, the sliding block 22 to move circumferentially, meanwhile, a connecting rod 20 is driven to move in a sliding chute 21 in a reciprocating manner, the connecting rod 20 drives two flat compression rollers 24 to press the slurry to press flat rollers 5 upwards through a second supporting frame 4 to squeeze the flat compression roller 25, the flat compression roller 25 is driven by a flat compression roller 5 to press the slurry 5 to press the flat compression roller 25 upwards, and the flat compression roller 25 is driven by a flat compression roller 28, giving the spreader roll 5 a downward spring force to better compact the slurry in the green brick mold 8.

However, as well known to those skilled in the art, the working principles and wiring methods of the first drive motor 9, the servo motor 10 and the second drive motor 29 are well known, which are all conventional means or common general knowledge, and will not be described herein in detail, and any choice can be made by those skilled in the art according to their needs or convenience.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The utility model provides an intelligent manufacturing installation of adobe, includes main frame body (1), its characterized in that: the two ends of the main frame body (1) are fixedly connected with first support frames (2), a hopper (3) for storing slurry is fixedly connected between the two first support frames (2), and a group of stirring mechanisms for preventing slurry from solidifying are arranged in the hopper (3);

the top end of the main frame body (1) is connected with a reciprocating block (7) in a sliding manner, a brick blank mold (8) is arranged in the reciprocating block (7), and a group of driving mechanisms for driving the reciprocating block (7) to reciprocate are arranged in the main frame body (1);

the utility model discloses a mud compacting machine, including main support body (1), main support body (1) both sides all are equipped with second support frame (4), two be equipped with between second support frame (4) be used for with mud compaction spread flat roller (5), two all be equipped with a set of pressing mechanism that is used for driving spread flat roller (5) to press between second support frame (4), be equipped with a set of reciprocating motion mechanism that is used for driving two second support frames (4) to carry out reciprocating motion in the main support body (1).

2. The intelligent green brick manufacturing device according to claim 1, wherein the stirring mechanism comprises first rotating shafts (12) rotatably connected in the hopper (3), stirring rollers (11) used for stirring are fixedly connected to the circumferential surfaces of the two first rotating shafts (12), the two first rotating shafts (12) outwards movably penetrate through the side ends of the hopper (3) and outwards extend, driving gears (13) are fixedly connected to the side ends of the two first rotating shafts (12), the two driving gears (13) are meshed, a first driving motor (9) is fixedly connected to the side ends of the hopper (3), and the first driving motor (9) is connected with one of the first rotating shafts (12) through a coupler.

3. The intelligent green brick manufacturing device according to claim 2, wherein a plurality of baffles (14) are fixedly connected to the bottom end of the hopper (3).

4. An intelligent green brick manufacturing device according to claim 3, characterized in that the driving mechanism comprises a second groove (15) formed in the main frame body (1), two first limit rods (16) are fixedly connected in the second groove (15), threaded plates (18) are slidably connected to the circumferential surfaces of the two first limit rods (16), driving screw rods (17) are rotatably connected to the second groove (15), the threaded plates (18) are in threaded connection with the circumferential surfaces of the driving screw rods (17), a servo motor (10) is fixedly connected to the side ends of the main frame body (1), and the servo motor (10) is connected with the driving screw rods (17) through a coupler.

5. The intelligent brick blank manufacturing device according to any one of claims 1-4, wherein the reciprocating mechanism comprises a first groove (6) formed in a main frame body (1), two second limiting rods (19) are fixedly connected in the first groove (6), connecting rods (20) are slidably connected to the circumferential surfaces of the two second limiting rods (19), sliding grooves (21) are formed in the connecting rods (20), sliding blocks (22) are slidably connected in the sliding grooves (21), rotating plates (23) are rotatably connected to the side walls of the first groove (6), the sliding blocks (22) are fixedly connected to the side ends of the rotating plates (23), a second driving motor (29) is fixedly connected to the bottom end of the main frame body (1), and the second driving motor (29) is connected with the rotating plates (23) through a coupling, and the two second supporting frames (4) are respectively and fixedly connected to the two ends of the connecting rods (20).

6. The intelligent brick blank manufacturing device according to any one of claims 1-4, wherein each group of pressing mechanisms comprises a third groove (26) formed in the second supporting frame (4), a second rotating shaft (24) is connected in the third groove (26) in a sliding mode, two third limiting rods (27) are fixedly connected in the third groove (26), pressing plates (28) are connected to the circumferential surfaces of the two third limiting rods (27) in a sliding mode, the pressing plates (28) are located on the upper side of the second rotating shaft (24), pressing springs (25) are fixedly connected to the side ends of the pressing plates (28), and the side ends of the pressing springs (25) are fixedly connected to the upper inner wall of the third groove (26) and are fixedly connected to the circumferential surface of the second rotating shaft (24).