CN219053537U - Fixed beam gantry grinding and welding integrated equipment - Google Patents
Fixed beam gantry grinding and welding integrated equipment Download PDFInfo
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- CN219053537U CN219053537U CN202223510127.7U CN202223510127U CN219053537U CN 219053537 U CN219053537 U CN 219053537U CN 202223510127 U CN202223510127 U CN 202223510127U CN 219053537 U CN219053537 U CN 219053537U
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Abstract
The utility model discloses fixed-beam gantry grinding and welding integrated equipment which comprises a material bearing base and a fixed gantry, wherein the fixed gantry comprises a gantry beam and a linear displacement sliding seat, a lifting driving mechanism is arranged on the linear displacement sliding seat, a rotary carrying seat is arranged at the bottom of the lifting driving mechanism, a processing end rotary carrying plate is arranged on the rotary carrying seat, at least one processing end is arranged on the processing end rotary carrying plate, and a material carrying table with horizontal linear adjustment displacement is arranged on the material bearing base. According to the utility model, the fixed portal frame is matched with the material bearing base with stroke adjustment, so that the design requirement of rich axial positions is met, and the cooperative operation is efficient and smooth and the operation precision is higher. The rotary position switching requirement of the processing end is met, the same-stage switching operation of welding, polishing, grinding, polishing and the like is realized, the processing end does not need to be frequently replaced, and the processing efficiency is further improved. The dust and scraps resistance protection of each shaft position can be realized, the stable operation of equipment is maintained, and the service life is ensured.
Description
Technical Field
The utility model relates to fixed-beam gantry grinding and welding integrated equipment, and belongs to the technical field of metal material processing equipment.
Background
In the industrial production process, operations of welding, polishing and the like on metal materials, including materials such as carbon steel, cast iron, cast aluminum and the like, are available, and the processing modes are various.
In general, the sectional materials are provided with splicing seams, welding seams, relative bulges and other morphological structures, and in the operation processes of welding, polishing and the like, the operation precision is required to be higher, so that the reliability of the processing quality can be met, in the traditional mode, after the materials are manually fixed, the semi-automatic manual welding or polishing operation is carried out by utilizing equipment such as a traveling crane with relative displacement in a matching way, the operation intensity is higher, and the stability of the processing quality is also poorer.
In view of this situation, a great deal of automatic welding and polishing auxiliary equipment appears in the prior art, and a mode that a material fixing base is combined with machining automatic equipment is generally adopted, the machining automatic equipment is generally a mechanical arm, and automatic machining is realized by replacing a grinding head or a welding machine on the mechanical arm. The mechanical arm has higher cost, and meanwhile, the mechanical arm is difficult to operate and program, so that the production cost is very high, and the market competition is not facilitated.
At present, there is also a multi-axis displacement portal frame device, the portal frame of which is generally provided with horizontal bidirectional and lifting displacement, and a lifting table of the portal frame device is provided with a rotating shaft position which is used for carrying out welding or replacing a grinding head, so that the portal frame device is basically of a four-axis structure and is difficult to adapt to the matching operation of irregular bulges and other structures on a section bar. In addition, the traditional portal frame adopts the stroke control of combining horizontal two-way with lifting displacement, so that the operation stability is poor, the coordination of relative coordination is poor, the operation speed is insufficient, and the energy consumption cost is high.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides fixed-beam gantry grinding and welding integrated equipment aiming at the problems of higher cost of a traditional automatic mechanical arm and poorer running efficiency and stability of traditional gantry multi-axis displacement integration.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the fixed beam gantry grinding and welding integrated device comprises a material bearing base for carrying materials and a fixed portal frame arranged on the material bearing base,
the fixed portal frame comprises a portal beam and a linear displacement sliding seat with linear adjustment displacement on the portal beam, a lifting driving mechanism is arranged on the linear displacement sliding seat, a rotary carrying seat with rotary displacement around a vertical axial direction is arranged at the bottom of the lifting driving mechanism, a processing end rotary carrying plate with rotary displacement around a horizontal axial direction is arranged on the rotary carrying seat, at least one processing end is detachably arranged on the processing end rotary carrying plate,
the material carrying base is provided with a material carrying platform with horizontal linear adjustment displacement, and the linear displacement direction of the material carrying platform is vertical to the displacement direction of the linear displacement sliding seat.
Preferably, the processing end comprises at least one of a welder, a polisher, and a polishing machine.
Preferably, a beam tooth row and a horizontal sliding rail are arranged on the gantry beam, the linear displacement sliding seat is in sliding fit with the horizontal sliding rail, and a horizontal displacement rotary driving source in driving connection with the beam tooth row is arranged on the linear displacement sliding seat.
Preferably, the lifting driving mechanism comprises a lifting beam frame which is connected to the linear displacement sliding seat in a sliding mode, a vertical tooth row which is arranged on the lifting beam frame, and a lifting displacement rotary driving source which is arranged on the linear displacement sliding seat and is in transmission connection with the vertical tooth row.
Preferably, the bottom of the lifting beam frame is provided with a rotary carrier seat rotary driving source in driving connection with the rotary carrier seat,
and the rotary carrier seat is provided with a carrier plate rotary driving source in transmission connection with the processing end rotary carrier plate.
Preferably, the rotary carrier comprises an adapter plate part in driving connection with the rotary carrier rotary driving source, and a protection cabin arranged on the adapter plate part and used for carrying the carrier rotary driving source, and a rotary shaft of the carrier rotary driving source penetrates through the protection cabin and is in driving connection with the processing end rotary carrier.
Preferably, the material bearing base comprises a peripheral frame, two parallel sliding rail bunkers arranged on the peripheral frame at intervals, a driving bunkers arranged between the two sliding rail bunkers, chip removal windows are formed between the driving bunkers and any sliding rail bunkers and between the sliding rail bunkers and the peripheral frame,
the driving cabin and the sliding rail cabin are respectively provided with a dust blocking grid and a carrier matching part which penetrates through the dust blocking grids and is used for matching and connecting with the material carrier.
Preferably, a transmission mechanism in transmission connection with the carrier matching part is arranged in the driving cabin, and the transmission mechanism comprises a transmission belt and a transmission rotary driving source in transmission connection with the transmission belt.
Preferably, the material carrying platform comprises a carrying platform supporting framework and a plurality of spliced carrier plates which are arranged on the carrying platform supporting framework and can be detachably matched and connected.
The beneficial effects of the utility model are mainly as follows:
1. adopt fixed portal frame to cooperate with the material that possesses stroke adjustment to bear the base, satisfy abundant axle position design demand, cooperate the high-efficient smoothness of operation and operation precision is higher.
2. The rotary position switching requirement of the processing end is met, the same-stage switching operation of welding, polishing, grinding, polishing and the like is realized, the processing end does not need to be frequently replaced, and the processing efficiency is further improved.
3. The dust and dust resistance protection of each shaft position can be realized, the stable operation of equipment is maintained, the service life is ensured, and meanwhile, the condition that milling and grinding dust is accumulated in time is prevented when chip removal is met.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments, made with reference to the following drawings, in which:
fig. 1 is a schematic structural view of a fixed beam gantry grinding and welding integrated device.
FIG. 2 is a schematic diagram of a partial default structure of the fixed-beam gantry mill welding integrated device of the present utility model.
Fig. 3 is a schematic structural view of a gantry beam in the fixed beam gantry grinding and welding integrated device.
Fig. 4 is a schematic view of another view angle structure of a gantry beam in the fixed-beam gantry grinding and welding integrated device of the utility model.
Fig. 5 is a schematic structural view of a lifting driving mechanism in the fixed beam gantry grinding and welding integrated device.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present application is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be noted that, for convenience of description, only the portions related to the present utility model are shown in the drawings. It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other.
The utility model provides fixed-beam gantry grinding and welding integrated equipment, which is shown in figures 1 to 5 and comprises a material bearing base 1 for carrying materials and a fixed portal frame 2 arranged on the material bearing base.
The fixed portal frame 2 comprises a portal beam 3 and a linear displacement sliding seat 4 with linear adjustment displacement on the portal beam 3, a lifting driving mechanism 5 is arranged on the linear displacement sliding seat 4, a rotary carrying seat 6 with rotary displacement around a vertical axial direction is arranged at the bottom of the lifting driving mechanism 5, a processing end rotary carrying plate 7 with rotary displacement around a horizontal axial direction is arranged on the rotary carrying seat 6, and at least one processing end 8 is detachably arranged on the processing end rotary carrying plate.
The material bearing base 1 is provided with a material carrying platform 9 which is provided with a horizontal linear adjustment displacement, and the linear displacement direction of the material carrying platform 9 is vertical to the displacement direction of the linear displacement sliding seat.
The specific implementation process and principle description:
the five-axis matching linkage is formed by fixing four machine positions of the portal frame 2 and one machine position of the material carrying platform 9, so that the five-axis matching adjustment and automatic processing stroke requirements of materials on the material carrying platform 9 are met.
So, form triaxial developments counterpoint cooperation demand between linear displacement slide 4, material platform carrier 9, the lift actuating mechanism 5, and rotatory carrier 6 cooperates with processing end rotatory carrier 7 and realizes horizontal orientation and processing deflection angle counterpoint regulation demand, has provided comparatively abundant processing stroke counterpoint cooperation function, satisfies abundant operating performance demand.
The fixed portal frame 2 and the material bearing base 1 cooperate together to realize the cooperation of relative machining strokes, so that the operation is efficient and smooth, and meanwhile, the load of the fixed portal frame 2 is small, and the energy consumption is reduced.
In this case, the processing end 8 includes at least one of a welder, a polisher, and a polishing machine.
Specifically, in this case, the welding machine, the polisher, and the polishing machine are mounted on the processing-end rotary carrier plate 7, respectively, so as to meet the working demands.
In a preferred embodiment, the processing end rotating carrier plate 7 may carry a set of oppositely disposed differential processing ends 8, i.e. two processing ends 8 are disposed on the processing end rotating carrier plate 7 with the processing orientations facing away.
Therefore, the relative switching position requirement of the two processing ends 8 is met through the rotary adjustment of the processing end rotary carrier plate 7, and the welding and polishing same-stage operation requirement is met.
In a specific embodiment, a mode of combining a welding machine with a polishing machine and combining the polishing machine with the polishing machine is generally adopted, so that the application scene of polishing the weld after welding is met, and the operation requirement of polishing the weld after polishing is also met.
It should be noted that, the present case also has a preferred embodiment, and the processing end rotating carrier plate 7 can be carried with a telescopic floating mechanism, and the operation floating of the polishing machine and the polishing machine is realized through the telescopic floating mechanism, so that the polishing flexible reliability is better, and the polishing effect is obviously improved.
In a specific embodiment, the gantry beam 3 is provided with a beam tooth row 31 and a horizontal sliding rail 32, the linear displacement sliding seat 4 is slidingly connected on the horizontal sliding rail, and the linear displacement sliding seat 4 is provided with a horizontal displacement rotary driving source 40 in driving connection with the beam tooth row.
Specifically, the linear displacement sliding seat 4 is easy to realize accurate displacement guiding through the horizontal sliding rail 32, and the horizontal displacement rotary driving source 40 on the linear displacement sliding seat is utilized to be in driving fit with the beam gear row 31, so that the displacement precision is accurate, and meanwhile, the energy consumption and the displacement stability are greatly improved.
In one embodiment, the lift drive mechanism 5 includes a lift beam 51 slidably coupled to the linear displacement carriage, a vertical row of teeth 52 disposed on the lift beam 51, and a lift displacement rotary drive source 53 disposed on the linear displacement carriage in driving connection with the vertical row of teeth.
Namely, the horizontal displacement rotary drive source 40 and the lifting displacement rotary drive source 53 are mounted on the linear displacement slide 4, and screw rod matching or telescopic rod matching conventionally is not required, so that the structure is more compact, and the relative matching position precision is ensured. The fixed gantry 2 is limited in load and volume.
In a specific embodiment, a rotary carrier rotary driving source 50 in driving connection with the rotary carrier is disposed at the bottom of the lifting beam 51, and a carrier rotary driving source 60 in driving connection with the processing end rotary carrier is disposed on the rotary carrier 6.
Namely, the rotary driving of the two axial positions is realized by the rotary carrier rotary driving source 50 and the carrier rotary driving source 60, and the carrying, assembling and matching are also convenient.
In a specific embodiment, the rotary carrier 60 includes an adapter plate portion 61 in driving connection with a rotary carrier rotary drive source, and a protection cabin 62 disposed on the adapter plate portion for carrying the carrier rotary drive source, through which a rotary shaft of the carrier rotary drive source is in driving connection with the processing end rotary carrier.
By the design of the adapter plate portion 61 and the protection chamber 62, dust and dust prevention protection of the rotation driving source can be realized, and reliable operation can be maintained.
In a specific embodiment, the material carrying base 1 comprises an outer peripheral frame 11, two sliding rail cabins 12 arranged on the outer peripheral frame 11 at intervals in parallel, a driving cabin 13 positioned between the two sliding rail cabins, and chip removal windows 14 formed between the driving cabin and any sliding rail cabin and between the sliding rail cabin and the outer peripheral frame.
The driving cabin and the sliding rail cabin are respectively provided with a dust blocking grid 15 and a carrier matching part 16 which penetrates through the dust blocking grid and is used for matching and connecting with a material carrier.
Specifically, a large amount of milling scraps exist on the material carrying table 9, and the chip removal window 14 is designed to meet the requirement of receiving the milling scraps, so that the situation that a large amount of scraps are accumulated is effectively prevented. In addition, the dust blocking grid 15 and the penetrating carrier matching part 16 are adopted to meet the requirements of transmission matching and dust blocking with the material carrier 9, and the inside is protected by dust blocking, so that the equipment is safer and more reliable to operate.
In one embodiment, a transmission mechanism in driving cabin 13 is in driving connection with the matching part of the carrier, and the transmission mechanism comprises a transmission belt 131 and a transmission rotary driving source 132 in driving connection with the transmission belt.
The driving operation transmission is stable and reliable, and the built-in assembly is convenient.
In one particular embodiment, the material carrier 9 includes a carrier support skeleton 91 and a plurality of removably coupled splice carrier plates 92 disposed on the carrier support skeleton.
The splicing assembly is convenient, and meanwhile, when the conditions of local collapse deformation and the like occur, the maintenance and the replacement are also convenient.
Through the description, the fixed-beam gantry grinding and welding integrated device provided by the utility model has the advantages that the fixed gantry is matched with the material bearing base with stroke adjustment, the design requirement of rich axial positions is met, and the collaborative matching operation is efficient and smooth and has higher operation precision. The rotary position switching requirement of the processing end is met, the same-stage switching operation of welding, polishing, grinding, polishing and the like is realized, the processing end does not need to be frequently replaced, and the processing efficiency is further improved. The dust and dust resistance protection of each shaft position can be realized, the stable operation of equipment is maintained, the service life is ensured, and meanwhile, the condition that milling and grinding dust is accumulated in time is prevented when chip removal is met.
The terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus/apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus/apparatus.
Thus far, the technical solution of the present utility model has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present utility model is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present utility model, and such modifications and substitutions will fall within the scope of the present utility model.
Claims (9)
1. Fixed beam gantry grinding and welding integrated equipment is characterized in that:
comprises a material bearing base for carrying materials and a fixed portal frame arranged on the material bearing base,
the fixed portal frame comprises a portal beam and a linear displacement sliding seat with linear adjustment displacement on the portal beam, a lifting driving mechanism is arranged on the linear displacement sliding seat, a rotary carrying seat with rotary displacement around a vertical axial direction is arranged at the bottom of the lifting driving mechanism, a processing end rotary carrying plate with rotary displacement around a horizontal axial direction is arranged on the rotary carrying seat, at least one processing end is detachably arranged on the processing end rotary carrying plate,
the material carrying base is provided with a material carrying platform with horizontal linear adjustment displacement, and the linear displacement direction of the material carrying platform is vertical to the displacement direction of the linear displacement sliding seat.
2. The fixed beam gantry mill welding integrated device according to claim 1, wherein:
the processing end comprises at least one of a welding machine, a grinding machine and a polishing machine.
3. The fixed beam gantry mill welding integrated device according to claim 1, wherein:
the gantry beam is provided with a beam gear row and a horizontal sliding rail, the linear displacement sliding seat is in sliding fit with the horizontal sliding rail, and the linear displacement sliding seat is provided with a horizontal displacement rotary driving source in transmission connection with the beam gear row.
4. A fixed beam gantry mill welding integrated device according to claim 3, characterized in that:
the lifting driving mechanism comprises a lifting beam frame which is connected to the linear displacement sliding seat in a sliding mode, a vertical tooth row which is arranged on the lifting beam frame, and a lifting displacement rotary driving source which is arranged on the linear displacement sliding seat and is in transmission connection with the vertical tooth row.
5. The fixed beam gantry mill welding integrated device according to claim 4, wherein:
the bottom of the lifting beam frame is provided with a rotary carrier seat rotary driving source which is in transmission connection with the rotary carrier seat,
and the rotary carrier seat is provided with a carrier plate rotary driving source in transmission connection with the processing end rotary carrier plate.
6. The fixed beam gantry mill welding integrated device according to claim 5, wherein:
the rotary carrier comprises an adapter plate part in transmission connection with the rotary carrier rotary driving source and a protection cabin arranged on the adapter plate part and used for carrying the carrier rotary driving source, and a rotary shaft of the carrier rotary driving source penetrates through the protection cabin and is in transmission connection with the processing end rotary carrier.
7. The fixed beam gantry mill welding integrated device according to claim 1, wherein:
the material bearing base comprises a peripheral frame, two parallel sliding rail cabins arranged on the peripheral frame at intervals, a driving cabin positioned between the two sliding rail cabins, chip removal windows are formed between the driving cabin and any sliding rail cabin and between the sliding rail cabin and the peripheral frame,
the driving cabin and the sliding rail cabin are respectively provided with a dust blocking grid and a carrier matching part which penetrates through the dust blocking grids and is used for matching and connecting with the material carrier.
8. The fixed beam gantry mill welding integrated device of claim 7, wherein:
the driving cabin is internally provided with a transmission mechanism in transmission connection with the carrier matching part, and the transmission mechanism comprises a transmission belt and a transmission rotary driving source in transmission connection with the transmission belt.
9. The fixed beam gantry mill welding integrated device of claim 7, wherein:
the material carrier comprises a carrier support framework and a plurality of spliced carrier plates which are detachably connected with the carrier support framework.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223510127.7U CN219053537U (en) | 2022-12-28 | 2022-12-28 | Fixed beam gantry grinding and welding integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223510127.7U CN219053537U (en) | 2022-12-28 | 2022-12-28 | Fixed beam gantry grinding and welding integrated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219053537U true CN219053537U (en) | 2023-05-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223510127.7U Active CN219053537U (en) | 2022-12-28 | 2022-12-28 | Fixed beam gantry grinding and welding integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219053537U (en) |
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2022
- 2022-12-28 CN CN202223510127.7U patent/CN219053537U/en active Active
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