CN219038416U - High-efficient combination sampling of cover hot rolling full thickness coil of strip is taken a breath production line - Google Patents
High-efficient combination sampling of cover hot rolling full thickness coil of strip is taken a breath production line Download PDFInfo
- Publication number
- CN219038416U CN219038416U CN202223368808.4U CN202223368808U CN219038416U CN 219038416 U CN219038416 U CN 219038416U CN 202223368808 U CN202223368808 U CN 202223368808U CN 219038416 U CN219038416 U CN 219038416U
- Authority
- CN
- China
- Prior art keywords
- sampling
- coil
- steel coil
- steel
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Basic Packing Technique (AREA)
Abstract
The utility model discloses a high-efficiency combined sampling and packing production line for a covered hot-rolled full-thickness steel coil, which comprises the following steps of: the steel coil automatic transport vehicle is used for bearing and transporting steel coils; the flame cutting sampling unit is used for sampling the steel coil reaching the first set thickness range; the head cutting and shearing sampling unit is used for sampling the steel coil reaching the second set thickness range; the bundling unit is used for automatically or manually bundling the sampled steel coil samples; and the discharging saddle is used for discharging the bundled steel coil sample. The utility model can furthest exert the sampling advantages and the operation efficiency of the flame cutting sampling unit and the head cutting sampling unit, covers all the steel coils with the current hot rolling thickness, has very ingenious combination, can effectively reduce the risk of temperature scalding when an operator approaches to hot coil operation, and improves the operation temperature to 350-400 ℃, thereby effectively reducing the occupied time of the hot coil in a warehouse area and improving the turnover efficiency of the hot coil warehouse.
Description
Technical Field
The utility model relates to the technical field of hot-rolled finished steel coil sampling devices, in particular to a high-efficiency combined sampling and packing production line for covering hot-rolled full-thickness steel coils.
Background
The traditional hot rolled finished steel coil sampling adopts natural gas (acetylene and the like) and an oxygen cutter for manual sampling, the sampling mode is original, and the full coverage of the hot rolled steel coil with the thickness of 1.2 mm-25.4 mm can be covered, but the safety is very poor in a pure manual sampling mode; or the equipment such as an inspection line unit, a trimming unit and the like is adopted for sporadically sampling, but no matter which unit is adopted, the sampling can only be performed sporadically, and the full-thickness sampling range of the steel coil cannot be covered. Traditional coil of strip packing adopts artifical wearing packing, and is stronger to people's dependence. Each plant typically needs to be equipped with 1-2 teams dedicated to manual sampling and manual packing of hot rolled steel coils.
Disclosure of Invention
Based on the above, it is necessary to provide an efficient combined sampling and packing production line for covering hot rolled full-thickness steel coils.
The utility model provides a cover high-efficient combination sample of hot rolling full thickness coil of strip and beat package production line, includes that sets gradually:
the steel coil automatic transport vehicle is used for bearing and transporting steel coils;
the flame cutting sampling unit is used for sampling the steel coil reaching the first set thickness range;
the head cutting and shearing sampling unit is used for sampling the steel coil reaching the second set thickness range;
the bundling unit is used for automatically or manually bundling the sampled steel coil samples;
and the discharging saddle is used for discharging the bundled steel coil sample.
In one embodiment, the flame cutting sampling assembly comprises:
the sampling coil is placed on the automatic steel coil transport vehicle;
the first compression roller device is arranged on one side of the automatic steel coil transport vehicle and can be pressed and attached to the top of the sampling coil;
the first ground roller devices are arranged on two sides of the automatic steel coil conveying vehicle and can be supported on two sides of the lower part of the sampling coil in a rolling manner;
the sampling trolley is used for uncoiling, clamping and flame cutting the sampling coil;
the sample and waste collection trolley is arranged below the sampling trolley and is used for collecting steel coil samples and waste.
In one embodiment, the sampling trolley comprises:
an uncoiling device for uncoiling the sampled coil;
the first clamping device is used for clamping one end of the sampling coil after uncoiling and conveying the end to the sample and waste collection trolley;
and the flame cutting device is used for performing flame cutting on the sampling coil.
In one embodiment, the crop shear sampling unit includes:
the second compression roller device is arranged on one side of the automatic steel coil transport vehicle and can be pressed and attached to the top of the sampling coil;
the second ground roller devices are arranged on two sides of the automatic steel coil conveying vehicle and can be supported on two sides of the lower part of the sampling coil in a rolling manner;
the end cutting and shearing device is used for clamping, end cutting and discharging and guiding out the sampling coil;
the sample collection trolley is arranged on one side of the head cutting and shearing device and is used for collecting steel coil samples;
the waste collection trolley is arranged below the sample collection trolley and is used for collecting waste;
in one embodiment, the crop shear device comprises:
the second clamping device is used for clamping one end of the sampling coil after uncoiling;
the end cutting device is used for cutting the end of the sampling roll;
and the discharging and guiding device is used for guiding the steel coil sample into the sample collection trolley.
In one embodiment, one side of the bundling unit is connected with a packing feeding level saddle, and the bundling unit comprises:
the full-automatic circumferential bundling unit is used for automatically circumferentially bundling the steel coil samples;
the full-automatic radial bundling unit is used for radially and automatically bundling the steel coil samples;
and the manual packing saddle is used for manually packing the steel coil samples.
In one embodiment, a full-automatic weighing unit is further arranged between the manual packing saddle and the discharging saddle, and the full-automatic weighing unit can weigh and spray the bundled steel coil samples.
In one embodiment, one side of the flame cutting and sampling unit is provided with a material loading saddle of the flame cutting and sampling unit; one side of the head cutting and cutting sampling unit is provided with a feeding saddle of the head cutting and cutting sampling unit,
in one embodiment, the number of the discharging saddles is plural, and a trolley maintenance position is arranged on one side of the discharging saddle at the tail end.
In one embodiment, the first and second set thickness ranges are 6-25.4mm and 1.5-8mm, respectively.
The high-efficiency combined sampling and packing production line for the hot rolled full-thickness steel coil can exert the sampling advantages and the operation efficiency of the flame cutting sampling unit and the head cutting shear sampling unit to the greatest extent, and cover all the steel coils with the thickness of the current hot rolling, the combination is very ingenious, the risk of temperature scalding when an operator approaches to hot coil operation can be effectively reduced, the operation temperature is increased to 350-400 ℃, the occupied time of the hot coil in a warehouse area is effectively reduced, and the turnover efficiency of the hot coil warehouse is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a high-efficiency combined sampling and packing production line for covering a hot-rolled full-thickness steel coil;
FIG. 2 is a schematic view of the flame cutting sampling assembly of the present utility model;
fig. 3 is a schematic structural view of the crop shear sampling unit of the present utility model.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. Preferred embodiments of the present utility model are shown in the drawings. This utility model may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model.
Referring to fig. 1-3, an embodiment of the present utility model provides a high-efficiency combined sampling and packing production line for covering a hot rolled full-thickness steel coil, which comprises the following steps:
the steel coil automatic transport vehicle 1 is used for bearing and transporting steel coils;
the flame cutting sampling unit 3 is used for sampling the steel coil reaching a first set thickness range;
the head cutting and shearing sampling unit 5 is used for sampling the steel coil reaching a second set thickness range; in this embodiment, the first set thickness range may be 6-25.4mm, and the second set thickness range may be 1.5-8mm. Thus, the full thickness of the steel coil can be covered.
The bundling unit is used for automatically or manually bundling the sampled steel coil samples;
and the discharging saddle 11 is used for discharging the bundled steel coil sample.
The high-efficiency combined sampling and packing production line for the hot rolled full-thickness steel coil can exert the sampling advantages and the operation efficiency of the flame cutting sampling unit 3 and the head cutting shear sampling unit 5 to the greatest extent, cover all the steel coils with the thickness of the current hot rolling, is very ingenious in combination, can effectively reduce the risk of temperature scalding when an operator approaches to hot coil operation, and improves the operation temperature to 350-400 ℃, thereby effectively reducing the occupation time of the hot coil in a warehouse area and improving the turnover efficiency of the hot coil warehouse.
In one embodiment of the present utility model, the flame cutting and sampling unit 3 includes:
a sampling roll 33 placed on the steel coil automatic transport vehicle 1;
a first press roller device 31 disposed at one side of the steel coil automatic transport vehicle 1, the first press roller device 31 being capable of being pressed against the top of the sampling coil 33;
first ground roller devices 32 disposed at both sides of the automatic steel coil transport vehicle 1, the first ground roller devices 32 being capable of rolling supported at both sides of the lower portion of the sampling coil 33;
a sampling trolley 34 for unwinding, clamping and flame cutting the sampling reel 33;
the sample and waste collection trolley 35 is arranged below the sampling trolley 34, and the sample and waste collection trolley 35 is used for collecting steel coil samples and waste.
In this embodiment, the unwinding mode of the flame cutting and sampling unit 3 is upper unwinding, the first ground roller device 32 includes rotatable rollers, and the rollers are disposed on two sides of the lower portion of the sampling coil 33 to assist the rotation of the sampling coil 33, so that the steel coil on the sampling coil 33 can be peeled smoothly. The first press roller device 31 comprises a bracket, a press wheel and other structures, and is pressed on the top of the sampling roll 33 by using a rotatable press wheel, so that the loosening of steel coils can be avoided, and the safety and the reliability of the sampling process are ensured.
In one embodiment of the present utility model, the sampling trolley 34 comprises:
an unwinding device for unwinding the sample roll 33;
a first clamping device for clamping one end of the sample roll 33 after being unwound and conveying the end to a sample and waste collection trolley 35;
flame cutting means for flame cutting the sample roll 33.
In this embodiment, the uncoiling device is a coil uncoiling device commonly used in the prior art. The first clamping device comprises a clamping mechanism, a sliding mechanism and the like, so that the sample roll 33 can be clamped and slid after being unwound. The flame cutting device may be a flame cutter or the like.
In one embodiment of the present utility model, the end-cutting shear sampling unit 5 includes:
a second press roller device 51 disposed at one side of the steel coil automatic transporter 1, the second press roller device 51 being capable of being pressed against the top of the sampling coil 33;
second ground roller devices 52 provided at both sides of the steel coil automatic transporter 1, the second ground roller devices 52 being capable of rolling supported at both sides of the lower portion of the sampling coil 33;
a crop shear device 53 for clamping, crop and discharging the sample roll 33;
the sample collection trolley 54 is arranged on one side of the head cutting shear device 53, and the sample collection trolley 54 is used for collecting steel coil samples;
a waste collection cart 55 disposed below the sample collection cart 54, the waste collection cart 55 for collecting waste;
in this embodiment, the uncoiling mode of the crop shear sampling unit 5 is lower uncoiling, the second ground roller device 52 includes rotatable rollers and the like, and the rollers are disposed on two sides of the lower portion of the sampling coil 33 to assist the rotation of the sampling coil 33, so that the steel coil on the sampling coil 33 can be stripped smoothly. The second press roller device 51 comprises a bracket, a press wheel and other structures, and is pressed on the top of the sampling roll 33 by using a rotatable press wheel, so that the loosening of steel coils can be avoided, and the safety and the reliability of the sampling process are ensured.
In one embodiment of the present utility model, the head cutting device 53 includes:
a second clamping device for clamping one end of the sample roll 33 after being unwound;
a head cutting device for cutting the head of the sampling roll 33;
and the discharging and guiding device is used for guiding the steel coil sample into the sample collection trolley 54.
In this embodiment, the second clamping device may have a clamping jaw and other structures, the end cutting device may be an end cutting device for a steel coil in the prior art, and the discharging guiding device may have a chute and other structures that may be guided.
In one embodiment of the present utility model, one side of the bundling unit is connected to the bundling-loading-level saddle 6, and the bundling unit comprises, in order:
the full-automatic circumferential bundling unit 7 is used for automatically circumferentially bundling the steel coil samples;
the full-automatic radial bundling machine set 8 is used for radially and automatically bundling the steel coil samples;
and the manual packing saddle 9 is used for manually packing the steel coil samples.
In this embodiment, according to production line process rhythm, the production line is provided with full-automatic circumference bundling unit 7 and full-automatic radial bundling unit 8 to satisfy the packing demand of storehouse district packing coil of strip, simultaneously to the tie of automatic packing mistake, be provided with artifical packing saddle 9 behind full-automatic packing machine for carry out artifical mending the bundling belt. The baling feeding level saddle 6 can feed strapping or the like.
In an embodiment of the present utility model, a fully automatic weighing unit 10 is further disposed between the manual packing saddle 9 and the discharging saddle 11, and the fully automatic weighing unit 10 can weigh and spray-print the steel coil samples after being bundled. Therefore, the steel coil sample can be measured to meet the weight requirement, and the marked mark is printed for convenient identification.
In an embodiment of the present utility model, a material level saddle 2 on the flame cutting and sampling unit is arranged on one side of the flame cutting and sampling unit 3; one side of the head cutting and shearing sampling unit 5 is provided with a head cutting and shearing sampling unit feeding saddle 4, the flame cutting and sampling unit feeding level saddle 2 is used for feeding the flame cutting and sampling unit 3, the steel coil is in the form of feeding by uncoiling, and the working section is about 30 minutes/coil; the feeding saddle 4 of the crop shear sampling unit is used for feeding the crop shear sampling unit 5, the steel coil is in the form of uncoiling and feeding downwards, and the working section is 8 minutes/coil.
It should be noted that, according to the difference of sampling rhythm, the cutting head shear sampling unit 5 and the flame cutting sampling unit 3 are respectively used for feeding the steel coil with different materials so as to ensure the smooth operation of the production line steel coil. The steel coil feeding and discharging and the waste and sample sampling are carried out by adopting a travelling crane, and the travelling crane can be carried out by adopting a manned travelling crane or an unmanned travelling crane according to the actual conditions on site. The production line with informatization conditions can realize instruction and tracking of steel coil information in L2.
In an embodiment of the present utility model, the number of the discharging saddle 11 is plural, and a trolley maintenance station 12 is disposed at one side of the discharging saddle 11 at the end. In this embodiment, a plurality of discharge saddles 11 are used for temporary storage of the steel coil after the production line sampling package. The trolley overhaul position can overhaul the automatic steel coil transport vehicle 1.
It should be noted that, the steel coil is transported on the production line by adopting a full-automatic steel coil transport vehicle to automatically carry out the steel coil between all working positions according to the L2 instruction. The full-automatic steel coil transport vehicle adopts a safe sliding contact line to take electricity, and a leaky wave cable communicates with the outside; the running adopts front and back dual-drive variable frequency control, so as to realize the automatic speed regulation control of the steel coil transportation starting and target position according to the weight of the steel coil; the lifting saddle is controlled by a hydraulic system to perform high-low speed taking and unreeling, so that flexible contact between steel reeling and unreeling can be realized; the trolley coil is automatically wound by a laser sensor, so that the vertical center line of the steel coil is ensured to be strictly overlapped with the vertical center line of the trolley saddle when the steel coil is connected.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The examples described above represent only a few embodiments of the present utility model and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. The utility model provides a cover high-efficient combination sample of hot rolling full thickness coil of strip and beat package production line which characterized in that, including setting gradually:
the steel coil automatic transport vehicle (1) is used for bearing and transporting steel coils;
the flame cutting sampling unit (3) is used for sampling the steel coil reaching a first set thickness range;
the head cutting and shearing sampling unit (5) is used for sampling the steel coil reaching a second set thickness range;
the bundling unit is used for automatically or manually bundling the sampled steel coil samples;
and the discharging saddle (11) is used for discharging the bundled steel coil sample.
2. The high-efficiency combined sampling and packing production line for covering hot-rolled full-thickness steel coils as claimed in claim 1, wherein the flame cutting and sampling unit (3) comprises:
a sampling roll (33) placed on the automatic steel coil transport vehicle (1);
the first compression roller device (31) is arranged on one side of the steel coil automatic transport vehicle (1), and the first compression roller device (31) can be pressed and attached to the top of the sampling coil (33);
first ground roller devices (32) arranged on two sides of the automatic steel coil conveying vehicle (1), wherein the first ground roller devices (32) can be supported on two sides of the lower part of the sampling coil (33) in a rolling way;
-a sampling trolley (34) for unwinding, clamping and flame cutting the sampling reel (33);
the sample and waste collection trolley (35) is arranged below the sampling trolley (34), and the sample and waste collection trolley (35) is used for collecting steel coil samples and waste.
3. The high efficiency combined sampling and baling production line for covering hot rolled full thickness steel coils as set forth in claim 2, wherein said sampling trolley (34) includes:
-unwinding means for unwinding said sample reel (33);
the first clamping device is used for clamping one end of the uncoiled sampling coil (33) and conveying the uncoiled end to the sample and waste collection trolley (35);
and the flame cutting device is used for performing flame cutting on the sampling coil (33).
4. A high-efficiency combined sampling and packing production line for covering hot rolled full thickness steel coils as claimed in claim 2 or 3, characterized in that said crop shear sampling unit (5) comprises:
the second compression roller device (51) is arranged on one side of the steel coil automatic transport vehicle (1), and the second compression roller device (51) can be pressed and attached to the top of the sampling coil (33);
second ground roller devices (52) arranged on two sides of the automatic steel coil transport vehicle (1), wherein the second ground roller devices (52) can be supported on two sides of the lower part of the sampling coil (33) in a rolling way;
a crop shear device (53) for clamping, crop and discharging the sample roll (33);
the sample collection trolley (54) is arranged on one side of the head cutting shear device (53), and the sample collection trolley (54) is used for collecting steel coil samples;
and a waste collection trolley (55) arranged below the sample collection trolley (54), wherein the waste collection trolley (55) is used for collecting waste.
5. The high-efficiency combined sampling and packing production line for covering hot-rolled full-thickness steel coils as claimed in claim 4, wherein the end-cutting shear device (53) comprises:
a second clamping device for clamping one end of the sample roll (33) after being unwound;
a head cutting device for cutting the head of the sampling roll (33);
and the discharging and guiding device is used for guiding the steel coil sample into the sample collection trolley (54).
6. The high-efficiency combined sampling and packing production line for covering hot-rolled full-thickness steel coils according to claim 1, wherein one side of the bundling unit is connected with a packing feeding level saddle (6), and the bundling unit comprises the following components in sequence:
the full-automatic circumferential bundling unit (7) is used for automatically and circumferentially bundling the steel coil samples;
the full-automatic radial bundling machine set (8) is used for radially and automatically bundling the steel coil samples;
and the manual packing saddle (9) is used for manually packing the steel coil samples.
7. The high-efficiency combined sampling and packing production line for covering hot rolled full-thickness steel coils according to claim 6, wherein a full-automatic weighing unit (10) is further arranged between the manual packing saddle (9) and the discharging saddle (11), and the full-automatic weighing unit (10) can weigh and spray the bundled steel coil samples.
8. The high-efficiency combined sampling and packing production line for covering hot rolled full-thickness steel coils according to claim 1, wherein a flame cutting and sampling unit feeding level saddle (2) is arranged on one side of the flame cutting and sampling unit (3); one side of the head cutting and shearing sampling unit (5) is provided with a feeding saddle (4) of the head cutting and shearing sampling unit.
9. The high-efficiency combined sampling and packing production line for covering hot rolled full-thickness steel coils according to claim 8, wherein a plurality of discharging saddles (11) are provided, and a trolley overhaul site (12) is arranged on one side of the discharging saddle (11) at the tail end.
10. The high-efficiency combined sampling and packing production line for covering hot-rolled full-thickness steel coils according to claim 1, wherein the first set thickness range and the second set thickness range are 6-25.4mm and 1.5-8mm respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223368808.4U CN219038416U (en) | 2022-12-15 | 2022-12-15 | High-efficient combination sampling of cover hot rolling full thickness coil of strip is taken a breath production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223368808.4U CN219038416U (en) | 2022-12-15 | 2022-12-15 | High-efficient combination sampling of cover hot rolling full thickness coil of strip is taken a breath production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219038416U true CN219038416U (en) | 2023-05-16 |
Family
ID=86313220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223368808.4U Active CN219038416U (en) | 2022-12-15 | 2022-12-15 | High-efficient combination sampling of cover hot rolling full thickness coil of strip is taken a breath production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219038416U (en) |
-
2022
- 2022-12-15 CN CN202223368808.4U patent/CN219038416U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20120317774A1 (en) | Support for a metal coil and apparatuses comprising such a support | |
| US4498276A (en) | Handling and packaging apparatus | |
| WO2008116367A1 (en) | Method and system for welding a guiding strip with stainless steel coil | |
| CN219038416U (en) | High-efficient combination sampling of cover hot rolling full thickness coil of strip is taken a breath production line | |
| CN110817513A (en) | Automatic strip winding machine | |
| CN201950463U (en) | Metal strip coil repairing equipment | |
| CN115855558A (en) | Efficient combined sampling and packaging production line for covering hot-rolled full-thickness steel coils | |
| CN109706466B (en) | Intelligent pickling inspection line, equipment arrangement structure and process inspection method for hot-rolled steel coil | |
| US3572604A (en) | Conveyor device for coiling and tying wire | |
| CN202591281U (en) | Coil stripper car with automatic strapping function of steel coil | |
| CN113290077B (en) | Double-positioning ending device and method for coiled material with head and tail | |
| CN102319738A (en) | Method for slitting titanium and titanium alloy strip coil | |
| CN102514972A (en) | Continuous-production-type longitudinal shearing slitting method for titanium and titanium alloy strip coil | |
| CN205076561U (en) | Automatic trade a round admission machine | |
| EP3208005A1 (en) | Combined welding and rolling plant for metallic strips | |
| CN109848655A (en) | A kind of middle-size and small-size structural steel finely finishing method of multi-thread pass | |
| CN213290358U (en) | Full-automatic rope cutting machine | |
| CN212125624U (en) | Automatic packing flexible system based on steel belt | |
| CN109775026A (en) | Steel roll package station and control method | |
| GR3031305T3 (en) | Automated system to package and remove rolls of metallic wire wound on reels. | |
| JP3128797B2 (en) | Strip coil band cutting equipment | |
| CN106794951B (en) | Up- coiler for wound fabric breadth | |
| CN218213552U (en) | Armored belt system for producing armored optical cable | |
| CN208814423U (en) | A kind of portable cable roller | |
| SU965909A1 (en) | Apparatus for feeding annular articles to bundling machines |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |