CN218974268U - Industrial defect detection robot - Google Patents
Industrial defect detection robot Download PDFInfo
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- CN218974268U CN218974268U CN202223026801.4U CN202223026801U CN218974268U CN 218974268 U CN218974268 U CN 218974268U CN 202223026801 U CN202223026801 U CN 202223026801U CN 218974268 U CN218974268 U CN 218974268U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an industrial defect detection robot, wherein the front, back, left and right edges of the upper end of a rotating bracket are fixedly provided with clamping mechanisms of a piece to be detected, the left side of the upper surface of the rotating bracket is vertically and fixedly provided with a side plate, the upper end of the side plate is fixedly provided with a transverse plate, the outer wall of the side plate is fixedly provided with an ultrasonic flaw detector, the upper surface of the transverse plate is transversely provided with a transverse moving probe, and the transverse moving probe is electrically connected with the ultrasonic flaw detector; the four clamping mechanisms for the to-be-detected industrial products are arranged to clamp the to-be-detected industrial products, the rotating bracket drives the to-be-detected industrial products to rotate slowly, the transverse moving probe is matched to perform comprehensive ultrasonic flaw detection on each part of the to-be-detected industrial products, the automation degree of the detection process is high, the mechanical automation replaces manual utilization of the ultrasonic flaw detector to detect defects of the industrial products, the labor consumption is small, and the detection efficiency is high.
Description
Technical Field
The utility model relates to the technical field of industrial production, in particular to an industrial defect detection robot.
Background
The ultrasonic flaw detection is a method for detecting defects of parts by utilizing the characteristics that ultrasonic energy penetrates into the deep part of a metal material and is reflected at the edge of an interface when entering another section from one section, reflected waves are respectively generated when ultrasonic beams pass from the surface of the part to the inside of the metal and encounter defects and the bottom surface of the part, pulse waveforms are formed on a fluorescent screen, the positions and the sizes of the defects are judged according to the pulse waveforms, and the method is often used for detecting the inside of a workpiece in industrial production.
However, the existing ultrasonic-based industrial machine internal defect detection device mostly adopts a handheld type ultrasonic detector, and the detection mode has high manpower consumption and low detection efficiency, so that the design practicability is high, and an industrial defect detection robot capable of replacing manual detection of industrial product defects by using an ultrasonic detector through mechanical automation is necessary.
Disclosure of Invention
The present utility model is directed to an industrial defect detecting robot, which solves the problems set forth in the background art.
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides an industrial defect detection robot, includes the runing rest, the upper end front and back of runing rest, left and right sides edge are all fixed to be equipped with and wait to detect a fixture, four wait to detect a fixture inboard end and all face runing rest upper end central point, runing rest upper surface left side vertical fixation is equipped with the curb plate, curb plate upper end fixed mounting has the diaphragm, and the diaphragm right-hand member extends to the top of runing rest upper end, curb plate outer wall fixed mounting has the ultrasonic flaw detector, and the ultrasonic flaw detector connects external power source, the upper surface of diaphragm transversely is equipped with the lateral shifting type probe, the lateral shifting type probe is connected with the ultrasonic flaw detector electricity.
According to the technical scheme, the clamping mechanism for the part to be detected comprises a mounting plate fixedly assembled at the edge of the upper end of the rotating support, a screw is screwed on the outer side face of the mounting plate, a rubber clamping block is rotatably assembled at the inner side end of the screw, and a screw cap is fixedly assembled at the outer side end of the screw.
According to the technical scheme, the horizontal movable probe comprises a strip-shaped through hole transversely formed in the upper surface of the transverse plate, strip-shaped sliding grooves are transversely formed in the front side and the rear side of the inner wall of the strip-shaped through hole, a connecting block is arranged in the sliding manner in the strip-shaped sliding grooves, the inner side end of the connecting block is fixedly provided with a probe main body, the probe main body is electrically connected with an ultrasonic flaw detector, an electric push rod is fixedly arranged on the left side of the upper surface of the transverse plate, the right end of the electric push rod is fixedly connected with the probe main body, and the electric push rod is connected with an external power supply.
According to the technical scheme, the runing rest includes the bottom plate, bottom plate left end integrated into one piece has the connecting plate, and connecting plate upper surface left side vertical fixation is equipped with the curb plate, bottom plate upper surface middle part fixed mounting has vertical motor, vertical motor output fixed mounting has the rotation platform, rotation platform upper surface fixed mounting has the wearing layer, the wearing layer upper surface front and back, left and right edges department all is fixed and is equipped with and wait to detect a fixture.
According to the technical scheme, the rubber layers are adhered and fixed on the bottom surfaces of the bottom plate and the connecting plate.
Compared with the prior art, the utility model has the following beneficial effects:
(1) According to the utility model, the four clamping mechanisms for the to-be-detected pieces are arranged to clamp the to-be-detected industrial product, the rotating bracket drives the to-be-detected industrial product to rotate at a low speed, and the transverse moving probe is matched with the to-be-detected industrial product to perform comprehensive ultrasonic flaw detection on each part of the to-be-detected industrial product, so that the automation degree of the detection process is high, the mechanical automation replaces manual detection of industrial product defects by using the ultrasonic flaw detector, the labor consumption is low, and the detection efficiency is high.
(2) According to the utility model, the screw cap rotates to drive the screw to screw in and screw out, and the screw drives the rubber clamping block to abut against the industrial product to be detected after the screw is screwed in, so that the limit of the industrial product to be detected is realized.
(3) According to the utility model, the probe body is driven to move left and right by the electric push rod, and slides in the strip-shaped chute through the connecting block, so that the left and right movement of the probe body is limited.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the front view of the present utility model;
FIG. 2 is a schematic view of a rotating support structure according to the present utility model;
fig. 3 is a schematic structural view of a clamping mechanism for a workpiece to be detected.
In the figure: the device comprises a 1-rotating bracket, a 11-bottom plate, a 12-connecting plate, a 13-vertical motor, a 14-rotating platform, a 15-wear-resistant layer, a 2-part clamping mechanism to be detected, a 21-mounting plate, a 22-screw, a 23-rubber clamping block, a 24-screw cap, a 3-side plate, a 4-transverse plate, a 5-transverse moving probe, a 51-strip-shaped through hole, a 52-probe main body, a 53-strip-shaped chute, a 54-connecting block, a 55-electric push rod, a 6-ultrasonic flaw detector and a 7-rubber layer.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides the following technical solutions: the utility model provides an industrial defect detection robot, including runing rest 1, runing rest 1's upper end front and back, left and right sides edge is all fixed to be equipped with and is waited to detect a fixture 2, four are waited to detect a fixture 2 inboard end and all face runing rest 1 upper end central point, runing rest 1 upper surface left side vertical fixation is equipped with curb plate 3, curb plate 3 upper end is fixed to be equipped with diaphragm 4, and diaphragm 4 right-hand member extends to the top of runing rest 1 upper end, curb plate 3 outer wall is fixed to be equipped with ultrasonic flaw detector 6, and ultrasonic flaw detector 6 connects external power source, the upper surface of diaphragm 4 transversely is equipped with lateral shifting probe 5, lateral shifting probe 5 is connected with ultrasonic flaw detector 6 electricity.
The four clamping mechanisms 2 for the industrial products to be detected are arranged to clamp the industrial products to be detected, the rotary support 1 drives the industrial products to be detected to rotate slowly, the transverse moving type probes 5 are matched to carry out comprehensive ultrasonic flaw detection on all parts of the industrial products to be detected, the automation degree of the detection process is high, the mechanical automation replaces manual utilization of an ultrasonic flaw detector to detect defects of the industrial products, the labor consumption is small, and the detection efficiency is high.
Specifically, the clamping mechanism 2 for the part to be detected comprises a mounting plate 21 fixedly assembled at the edge of the upper end of the rotary support 1, a screw 22 is screwed on the outer side surface of the mounting plate 21, a rubber clamping block 23 is rotatably assembled at the inner side end of the screw 22, and a screw cap 24 is fixedly assembled at the outer side end of the screw 22; the screw cap 24 rotates to drive the screw rod 22 to screw in and screw out, and the screw rod 22 pushes the rubber clamping block 23 to abut against the industrial product to be detected after being screwed in, so that the limit of the industrial product to be detected is realized.
Specifically, the transverse moving probe 5 comprises a strip-shaped through hole 51 transversely formed in the upper surface of the transverse plate 4, strip-shaped sliding grooves 53 are transversely formed in the front side and the rear side of the inner wall of the strip-shaped through hole 51, a connecting block 54 is arranged in the sliding manner in the strip-shaped sliding grooves 53, a probe main body 52 is fixedly arranged at the inner side ends of the front connecting block 54 and the rear connecting block 54, the probe main body 52 is electrically connected with the ultrasonic flaw detector 6, an electric push rod 55 is fixedly arranged at the left side of the upper surface of the transverse plate 4, the telescopic right end of the electric push rod 55 is fixedly connected with the probe main body 52, and the electric push rod 55 is connected with an external power supply; the probe body 52 is driven to move left and right by the electric push rod 55, and the probe body 52 slides in the bar-shaped chute 53 via the connection block 54, thereby limiting the left and right movement of the probe body 52.
Specifically, the rotary bracket 1 comprises a bottom plate 11, a connecting plate 12 is integrally formed at the left end of the bottom plate 11, a side plate 3 is vertically and fixedly arranged on the left side of the upper surface of the connecting plate 12, a vertical motor 13 is fixedly arranged in the middle of the upper surface of the bottom plate 11, a rotary platform 14 is fixedly arranged at the output end of the vertical motor 13, a wear-resisting layer 15 is fixedly arranged on the upper surface of the rotary platform 14, and clamping mechanisms 2 for a part to be detected are fixedly arranged at the front and rear edges, the left and right edges of the upper surface of the wear-resisting layer 15; the vertical motor 13 is a slow motor, and the vertical motor 13 drives the rotating platform 14 to rotate, so that the clamping mechanism 2 of the workpiece to be detected and the clamped industrial product to be detected are driven to rotate at a slow speed.
Specifically, the rubber layer 7 is adhered and fixed on the bottom surfaces of the bottom plate 11 and the connecting plate 12, the rubber layer 7 is adhered to the ground to improve friction force, and the stability of the device is ensured.
Working principle:
according to the utility model, the four clamping mechanisms 2 for the industrial products to be detected are arranged, the rotary support 1 drives the industrial products to be detected to rotate at a low speed, and the transverse moving probe 5 is matched with the ultrasonic flaw detection of all parts of the industrial products to be detected, so that the automation degree of the detection process is high, the mechanical automation replaces manual detection of industrial product defects by using an ultrasonic flaw detector, the labor consumption is low, and the detection efficiency is high;
the screw cap 24 rotates to drive the screw rod 22 to screw in and screw out, and the screw rod 22 pushes the rubber clamping block 23 to abut against the industrial product to be detected after being screwed in, so that the limit of the industrial product to be detected is realized; the probe body 52 is driven to move left and right by the electric push rod 55, the probe body 52 slides in the strip-shaped chute 53 by the connecting block 54, and the left and right movement of the probe body 52 is limited; the vertical motor 13 is a slow motor, and the vertical motor 13 drives the rotating platform 14 to rotate, so that the clamping mechanism 2 of the workpiece to be detected and the clamped industrial product to be detected are driven to rotate at a slow speed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
1. An industrial defect detection robot, characterized in that: including runing rest (1), the upper end front and back, the left and right sides edge of runing rest (1) are all fixed and are equipped with and wait to detect a fixture (2), four wait to detect a fixture (2) inboard end and all face runing rest (1) upper end central point, runing rest (1) upper surface left side is fixed perpendicularly and is equipped with curb plate (3), curb plate (3) upper end fixed mounting has diaphragm (4), and diaphragm (4) right-hand member extends to the top of runing rest (1) upper end, curb plate (3) outer wall fixed mounting has ultrasonic flaw detector (6), and ultrasonic flaw detector (6) connect external power source, transversely be equipped with lateral shifting probe (5) on the upper surface of diaphragm (4), lateral shifting probe (5) are connected with ultrasonic flaw detector (6) electricity.
2. An industrial defect detecting robot according to claim 1, wherein: the clamping mechanism (2) for the part to be detected comprises a mounting plate (21) fixedly assembled at the edge of the upper end of the rotating support (1), a screw (22) is screwed on the outer side face of the mounting plate (21), a rubber clamping block (23) is rotatably assembled at the inner side end of the screw (22), and a screw cap (24) is fixedly assembled at the outer side end of the screw (22).
3. An industrial defect detecting robot according to claim 1, wherein: the utility model provides a portable probe (5) of transverse movement formula, including transversely seting up bar through-hole (51) in diaphragm (4) upper surface, bar spout (53) have transversely been seted up to both sides around bar through-hole (51) inner wall, it is equipped with connecting block (54) to slide in bar spout (53), around connecting block (54) inboard end fixed mounting has probe main part (52), and probe main part (52) are connected with ultrasonic flaw detector (6) electricity, diaphragm (4) upper surface left side fixed mounting has electric putter (55), and electric putter (55) flexible right-hand member and probe main part (52) fixed connection, electric putter (55) connect external power source.
4. An industrial defect detecting robot according to claim 1, wherein: the rotary support (1) comprises a bottom plate (11), connecting plate (12) are integrally formed at the left end of the bottom plate (11), a side plate (3) is vertically and fixedly arranged at the left side of the upper surface of the connecting plate (12), a vertical motor (13) is fixedly arranged at the middle part of the upper surface of the bottom plate (11), a rotating platform (14) is fixedly arranged at the output end of the vertical motor (13), a wear-resisting layer (15) is fixedly arranged at the upper surface of the rotating platform (14), and a clamping mechanism (2) for a part to be detected is fixedly arranged at the front and back edges and the left and right edges of the upper surface of the wear-resisting layer (15).
5. An industrial defect detecting robot according to claim 4, wherein: the rubber layers (7) are adhered and fixed on the bottom surfaces of the bottom plate (11) and the connecting plate (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223026801.4U CN218974268U (en) | 2022-11-15 | 2022-11-15 | Industrial defect detection robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223026801.4U CN218974268U (en) | 2022-11-15 | 2022-11-15 | Industrial defect detection robot |
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| Publication Number | Publication Date |
|---|---|
| CN218974268U true CN218974268U (en) | 2023-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202223026801.4U Active CN218974268U (en) | 2022-11-15 | 2022-11-15 | Industrial defect detection robot |
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| CN (1) | CN218974268U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116626066A (en) * | 2023-07-20 | 2023-08-22 | 天津市职业大学 | Device and method for detecting surface defects of machined finished product |
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2022
- 2022-11-15 CN CN202223026801.4U patent/CN218974268U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116626066A (en) * | 2023-07-20 | 2023-08-22 | 天津市职业大学 | Device and method for detecting surface defects of machined finished product |
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