CN218873664U

CN218873664U - Automatic recovery, carrying, crushing and throwing system for large-tonnage die-casting product waste

Info

Publication number: CN218873664U
Application number: CN202222451462.8U
Authority: CN
Inventors: 张杨
Original assignee: Yutaka Electronics Shanghai Co ltd
Current assignee: Yutaka Electronics Shanghai Co ltd
Priority date: 2022-09-16
Filing date: 2022-09-16
Publication date: 2023-04-18
Anticipated expiration: 2032-09-16

Abstract

The utility model discloses an automatic recovery, transport, crushing, input system of large-tonnage die-casting product waste material, including the large-tonnage die-casting machine, one side of large-tonnage die-casting machine is equipped with die casting machine waste material recovery area, one side of die casting machine waste material recovery area is provided with AGV automatic transfer area, one side of AGV automatic transfer area is provided with crushing area, one side of crushing area is equipped with waste material dissolving furnace input area; the utility model carries the waste material vehicle of the die-casting line to the waste material crushing production line through an AGV (automatic guided vehicle), automatically finishes the input of products, crushes, changes the waste material vehicle, and fuses a series of operations of automatic input of the furnace; the problem to cost of labor and working strength and efficiency is solved by adopting AGV, and the waste recycling in a factory is carried out automatically.

Description

Automatic recovery, carrying, crushing and throwing system for large-tonnage die-casting product waste

Technical Field

The utility model relates to a die-casting technical field especially relates to automatic recovery of large-tonnage die-casting product waste material, transport, crushing, input system.

Background

The die casting is a very mature process, has high production efficiency, good die casting quality and few defects, is widely applied to the manufacturing of various parts, always generates a plurality of wastes in the die casting process, and the wastes can be divided into three types, namely a throwing product generated by low-pressure low-speed die casting for raising the die temperature condition when the die casting is started. The second is the waste material such as material handle, slag ladle and the like generated during the processing of products. The third is NG products produced in each project of the die-casting production line. Generally, the three wastes are uniformly recycled and put into a melting furnace for recycling. The production line is basically carried out in a mode of manual recovery, manual transfer and manual input into a melting furnace.

With the rise of the electric vehicle industry, the original die-casting industry is greatly changed, and die-casting products are integrated. The relatively advanced equipment in the industry is large-tonnage vehicle body integrated die-casting, the tonnage of a die-casting machine is more than 4000T, and large-scale products are die-cast. After the product is enlarged, the recovery of the 3 kinds of waste materials is not good before the production of the utility model.

The existing production line and the waste recovery of the die casting link are carried out in a waste trolley, the waste trolley is manually replaced, and a trolley manual forklift or a truck full of materials is transferred to other factories or other factories to be melted for recycling. Labor cost and working strength are high. The key point is that the existing waste recovery aims at a die-casting production line within 2500T, the requirements of the die-casting production line and the enlargement of die-casting products cannot be met, particularly, the space of a melting furnace is limited after the products are enlarged, the melting space cannot be reasonably utilized, the productivity is reduced, the electric power cost is increased

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides a following technical scheme: automatic recovery of large-tonnage die-casting product waste material, transport, crushing, input system, including the large-tonnage die casting machine, one side of large-tonnage die casting machine is equipped with die casting machine waste recovery region, one side of die casting machine waste recovery region is provided with the automatic region of transporting of AGV, the automatic regional one side of transporting of AGV is provided with crushing region, one side of crushing region is equipped with waste material dissolving furnace input region.

As a preferred technical scheme of the utility model, die casting machine waste recycling region is equipped with large-scale chain slat type waste material eduction gear, one side of large-scale chain slat type waste material eduction gear is equipped with the waste material dolly, the bottom of waste material dolly is provided with AGV, large-scale chain slat type waste material eduction gear's tip is provided with the spout, one side that die casting machine waste recycling region is located the waste material dolly is provided with examines the detector, the inboard of waste material dolly is provided with full cup and examines the detector.

As the utility model discloses an optimal technical scheme, the automatic region of transporting of AGV is equipped with the design route, the below in design route is equipped with the magnetic stripe, the automatic region of transporting of AGV still is equipped with fork truck, the automatic region of transporting of AGV is equipped with a plurality of standby position.

As a preferred technical scheme of the utility model, smash the region including reducing mechanism, one side of reducing mechanism is provided with heavy turning device cantilever, one side of reducing mechanism is equipped with the platform truck and places the region, one side surface of reducing mechanism is equipped with the waste material conveyer belt, the top of waste material conveyer belt is provided with spacing support, one side of spacing support is provided with spacing spout, one side of waste material conveyer belt is provided with the oil pressure feed bin, one side of oil pressure feed bin is provided with smashes and cuts the case, it is provided with the turning device hopper to smash one side of cutting the case, one side of reducing mechanism is provided with the dissolving furnace, one side of turning device hopper is provided with the dissolving furnace dolly, one side of dissolving furnace dolly is provided with dissolving furnace side AGV.

As the utility model discloses an optimal technical scheme still includes AGV blanking waiting area territory, AGV blanking waiting area territory is equipped with 3 and fills electric pile.

As a preferred technical scheme of the utility model, accomplish interlocking and control through pilot lamp and remote controller between AGV and the fork truck.

Compared with the prior art, the utility model discloses the beneficial effect that can reach is: the utility model carries the waste material car of the die-casting line to the waste material crushing production line through the AGV (automatic unmanned transport vehicle), automatically finishes the operation of the product input, crushing, waste material car replacement and automatic input of the melting furnace in the waste material crushing production line; the problem to cost of labor and working strength and efficiency is solved by adopting AGV, and the waste recovery in the mill is all carried out automatically. Personnel required by waste recovery are completely reduced; the recovery that arouses to the maximization product melts the stove productivity and reduces, the problem that electric power cost increases, the utility model discloses use crushing apparatus, make the large-scale product waste material throw into the melting furnace through smashing the back. Greatly increasing the dissolving efficiency.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the present invention;

FIG. 3 is a schematic structural view of the present invention;

wherein: 1. a die casting machine scrap recovery area; 1-1, a large-scale chain plate type waste discharging device; 1-2, a waste trolley; 1-3, AGV;1-4, a chute; 1-5, detecting the inductor; 1-6, a full cup detection device; 2. an AGV blanking waiting area; 2-1, charging piles; 3. an AGV automatic transfer area; 3-1, designing a path; 3-2, magnetic strips; 3-3, a forklift; 3-4, standby position; 4. a crushing area; 4-1, a trolley placing area; 4-2, a waste conveyor belt; 4-3, a limiting bracket; 4-4, a limiting sliding chute; 4-5, an oil pressure bin; 4-6, crushing and shearing; 4-7, turning over the hopper of the device; 4-8, a dissolving furnace trolley; 4-9, AGV at the side of the dissolving furnace; 5. and (4) feeding the waste dissolving furnace into a region.

Detailed Description

In order to make the technical means, creation features, achievement objects and functions of the present invention easy to understand, the present invention will be further explained with reference to the following embodiments, however, the following embodiments are only preferred embodiments of the present invention, and not all embodiments are included. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative work belong to the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents and the like used in the following examples are commercially available unless otherwise specified.

Example (b):

example 1

As shown in fig. 1-3, the utility model provides an automatic recovery, carrying, crushing and throwing system for large-tonnage die-casting product waste; the system is divided into 4 parts, a die casting machine waste recovery area 1, an AGV automatic transfer area 3, a crushing area 4 and a waste dissolving furnace input area 5.

The waste material of the production line of the die casting machine waste recovery area is discharged from the die casting production line through a large-scale chain plate type waste material discharge device 1-1, the discharged waste material directly enters a waste material trolley 1-2, and an AGV1-3 pulls the waste material trolley below the waste material trolley. The waste recovery area is provided with chutes 1-4 to ensure that all waste enters the waste trolley, the trolley detects whether the waste trolley is in place through the detection sensors 1-5 and confirms that the waste trolley is in place, the problem caused by excessive stacking of the waste in the waste trolley is prevented, and the full cup detection device 1-6 is configured for confirmation. The method is characterized in that the waste material is controlled according to the set number of waste materials, the AGV automatically pulls the waste material trolley to enter an AGV automatic transfer area 3 after reaching the number, the AGV1-3 walks according to a designed path 3-1 after entering the automatic transfer area, and the walking adopts a magnetic stripe 3-2 to be buried in a factory foundation, wherein the ground has no obstacles and magnetic stripes. The possibility that the AGV can interact with the manually operated forklift 3-3 in a certain special area is realized, the AGV1-3 and the forklift 3-3 are interlocked and controlled through the indicating lamp and the remote controller, and risks are eliminated. A plurality of standby positions 3-4 are arranged in the whole automatic transfer area for exception handling.

Example 2

The AGV automatic transfer area 3 leads to the crushing area 4, the AGV1-3 pulls the waste material trolleys 1-2 to enter the heavy turnover device trolley placing area 4-1 to start decelerating, when the products are in place, the AGV1-3 stops pulling, and moves to the standby position to wait after being separated from the waste material trolleys 1-2. After the AGV1-3 reaches the standby position, the heavy turnover device cantilevers to clamp and position the waste material trolleys 1-2, then turnover is carried out, the turnover angle is 120 degrees, and all waste materials in the waste material trolleys 1-2 are guided into the waste material conveying belt 4-2. The cantilever reaches the overturning limit position, and a limit bracket 4-3 and a limit chute 4-4 are arranged to buffer the kinetic energy of the cantilever and prevent the waste material from leaking. And after the waste is discharged, the cantilever returns to the original point, and the waste trolley is loosened. The AGV enters a trolley placing area to be connected with the trolley, pulls the waste trolley to return to an automatic transfer area, and finally returns to an AGV blanking waiting area. The length of the waste conveying belt can accommodate the amount of waste materials for many times, the waste materials are uniformly distributed in the waste conveying belt step by step under the control of the conveying belt, then the waste materials are thrown into an oil pressure bin 4-5, and the oil pressure bin 4-5 pushes the entering waste materials into a crushing shear box 4-6 in a sequential and sectional manner to be crushed. Crushed waste falls into a hopper 4-7 of a turnover device, the hopper rises and turns to throw the waste into a dissolving furnace trolley 4-8, the dissolving furnace side AGV4-9 is called after the dissolving furnace trolley is full, the dissolving furnace side AGV4-9 lifting trolley moves to enter an inlet of a dissolving furnace elevator, the trolley is placed into a placing area, then the trolley leaves the placing area, and an empty trolley is taken to be supplemented below the turnover device to be connected.

The whole system is provided with 10 AGVs, the 10 waste material trolleys are matched with a large-scale die-casting production line of 2 pieces of 3550T, each die-casting line is provided with an AGV blanking waiting area, and 3 charging piles 2-1 are respectively matched to charge each AGV. The AGVs enter the die-casting production line waste discharging device 1-1 in sequence to complete the whole cycle.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The foregoing shows and describes the basic principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only the preferred embodiments of the present invention, and is not intended to limit the present invention, and that there may be various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. Automatic recovery of large-tonnage die-casting product waste material, transport, crushing, input system, including large-tonnage die casting machine, its characterized in that: one side of large-tonnage die casting machine is equipped with die casting machine waste recovery region (1), one side of die casting machine waste recovery region (1) is provided with the automatic region (3) of transporting of AGV, the automatic one side of transporting region (3) of AGV is provided with crushing region (4), one side of crushing region (4) is equipped with waste material dissolving furnace and drops into region (5).

2. The automatic large-tonnage die-casting product waste recycling, handling, crushing and charging system of claim 1, characterized in that: die casting machine waste recycling region (1) is equipped with large-scale chain slat type waste discharge device (1-1), one side of large-scale chain slat type waste discharge device (1-1) is equipped with waste material dolly (1-2), the bottom of waste material dolly (1-2) is provided with AGV (1-3), the tip of large-scale chain slat type waste discharge device (1-1) is provided with spout (1-4), die casting machine waste recycling region (1) is located one side of waste material dolly (1-2) and is provided with and examines inspection inductor (1-5), the inboard of waste material dolly (1-2) is provided with full cup and examines inspection device (1-6).

3. The automatic large-tonnage die-casting product waste recycling, handling, crushing and charging system of claim 1, characterized in that: AGV automatic transfer region (3) are equipped with design route (3-1), the below of design route (3-1) is equipped with magnetic stripe (3-2), AGV automatic transfer region (3) still are equipped with fork truck (3-3), AGV automatic transfer region (3) are equipped with a plurality of standby position (3-4).

4. The automatic large-tonnage die-casting product waste recycling, carrying, crushing and feeding system of claim 1, characterized in that: the utility model discloses a crushing zone, including reducing mechanism, one side of reducing mechanism is provided with heavy turning device cantilever, one side of reducing mechanism is equipped with the platform truck and places region (4-1), one side surface of reducing mechanism is equipped with waste material conveyer belt (4-2), the top of waste material conveyer belt (4-2) is provided with spacing support (4-3), one side of spacing support (4-3) is provided with spacing spout (4-4), one side of waste material conveyer belt (4-2) is provided with oil pressure feed bin (4-5), one side of oil pressure feed bin (4-5) is provided with smashes and cuts case (4-6), one side of smashing and cutting case (4-6) is provided with turning device hopper (4-7), one side of reducing mechanism is provided with the dissolving furnace, one side of turning device hopper (4-7) is provided with dissolving furnace dolly (4-8), one side of dissolving furnace dolly (4-8) is provided with dissolving furnace AGV side (4-9).

5. The automatic large-tonnage die-casting product waste recycling, handling, crushing and charging system of claim 1, characterized in that: still include AGV blanking waiting area (2), AGV blanking waiting area (2) are equipped with 3 and fill electric pile (2-1).

6. The automatic large-tonnage die-casting product waste recycling, handling, crushing and charging system of claim 1, characterized in that: the AGV (1-3) and the forklift finish interlocking and control through an indicator light and a remote controller.