CN218797409U - Double-bin feeding detection device for thin film products - Google Patents
Double-bin feeding detection device for thin film products Download PDFInfo
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- CN218797409U CN218797409U CN202223188537.4U CN202223188537U CN218797409U CN 218797409 U CN218797409 U CN 218797409U CN 202223188537 U CN202223188537 U CN 202223188537U CN 218797409 U CN218797409 U CN 218797409U
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Abstract
The utility model relates to a double-bin feeding detection device for film products, which comprises a film sending module, a front cleaning module, an AOI detection module, an NG rejecting module and a material receiving module which are arranged in sequence; the film sending module comprises an AB cabin feeding device, and the AB cabin feeding device carries out reciprocating automatic material sending without stopping; the front sweeping module cleans the sheet stock; the AOI detection module sequentially detects colors, boundaries, scratches, coaxiality, grids and wafer reverse stations; and the NG rejecting module rejects unqualified products, and the qualified products are received by the receiving module. The utility model realizes semi-automatic non-stop automatic feeding by alternately feeding the AB bins, thereby improving the working efficiency of feeding; aiming at the thin film products with different specifications and sizes, a plurality of detection stations are added, the specification range of a plurality of products which can be detected by the same equipment is expanded, and the detection precision and efficiency are further ensured; and the transmission flow channel has the characteristics of convenient maintenance, simple disassembly and assembly and the like.
Description
Technical Field
The utility model relates to a detection device, especially a two storehouse material loading detection devices of film product.
Background
Most of the existing medium-large polarizer detection equipment adopts a manual feeding mode, and manual feeding needs to be stopped for feeding, so that the feeding can take a long time, and the productivity is reduced. And, current equipment is the structure of a position feed bin, when shutting down the material loading, product weight is great, and manual handling material loading is inconvenient, relies on the ball to slide the transport, but the ball direct mount on the feed bin layer board, and direction of height occupation space is more, leads to the quantity of at every turn material loading to reduce, and the productivity of equipment will reduce.
Meanwhile, the detection stations of the existing equipment are only color, border, coaxial and grating stations and lack stations such as grids, scratches, reverse plates and the like, so that the detection precision is not high.
In addition, most of the transmission flow channels of the existing equipment are composed of belts and transmission mechanisms, and the flow channels are easy to wear after long-time operation, for example, parts such as transmission shafts and bearings of the transmission mechanisms need to be replaced according to different wear degrees. Based on the structure of the existing transmission flow channel, if the shaft and the bearing need to be replaced independently, the side plates of the detection equipment need to be removed, then the shaft and the bearing need to be removed respectively, and meanwhile, the belt needs to be removed together because of no support, so that the number of removed parts is large, the removal is difficult, and the removal process is quite complicated; likewise, the assembly process after removal for maintenance is also the same.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the utility model provides a two storehouse material loading detection device of film product, solved the film product need shut down the material loading, equipment width is too wide, the material loading is small in quantity the productivity low, the precision and the inefficiency of detection and maintain inconvenient scheduling problem.
The utility model provides a technical scheme that its technical problem adopted is: a double-bin feeding detection device for film products comprises a film sending module, a front cleaning module, an AOI detection module, an NG rejecting module and a material receiving module which are sequentially arranged; the film sending module comprises an AB cabin feeding device, and the AB cabin feeding device automatically sends materials in a reciprocating and non-stop manner; the front sweeping module cleans the sheet stock; the AOI detection module sequentially detects colors, boundaries, scratches, coaxiality, grids and wafer reverse stations; the NG removing module removes unqualified products, and the qualified products are received through the receiving module.
Furthermore, the AB bin feeding device comprises a bin A supporting plate, a bin B supporting plate, a front feeding jacking assembly and a rear feeding jacking assembly, wherein the width of the bin A supporting plate is larger than that of the bin B supporting plate, and the bin A supporting plate and the bin B supporting plate are fed in turn; the front feeding jacking assembly and the rear feeding jacking assembly are arranged in the front and the rear, a feeding runner is arranged right above the front feeding jacking assembly, a lower-layer transmission runner and an upper-layer transmission runner are respectively arranged right above the rear feeding jacking assembly from bottom to top, the feeding runner and the lower-layer transmission runner are butted, the width of the feeding runner and the width of the lower-layer transmission runner are equal, and the width of the upper-layer transmission runner is larger than that of the lower-layer transmission runner.
Furthermore, when the A-bin supporting plate of the utility model is positioned on the feeding channel, the rear feeding jacking component lifts the B-bin supporting plate to ensure that the B-bin supporting plate stays at the feeding position,
when the A-bin supporting plate is lifted to the upper-layer transmission flow channel by the front feeding jacking assembly, the B-bin supporting plate is driven by the rear feeding jacking assembly to descend to the lower-layer transmission flow channel,
when the A-bin supporting plate is transmitted to the feeding position through the upper-layer transmission flow channel, the front feeding jacking assembly descends, and the B-bin supporting plate is transmitted to the feeding flow channel through the lower-layer transmission flow channel.
Furthermore, when the B-bin supporting plate of the utility model is transmitted to the lower layer transmission flow passage from the upper layer flow passage, the front feeding jacking assembly is lifted, the A-bin supporting plate is retreated to the front feeding jacking assembly from the upper layer transmission flow passage,
when the A-bin supporting plate is driven by the front feeding jacking assembly to descend to the feeding runner, the B-bin supporting plate is lifted by the rear feeding jacking assembly and penetrates through the middle area of the upper-layer transmission runner to reach the feeding position.
Further say, all have a plurality of through-holes on A storehouse layer board and the B storehouse layer board, the intermediate position of material loading runner is provided with ball mechanism, and empty A storehouse layer board or B storehouse layer board return to the material loading runner after, ball mechanism's jacking passes the through-hole on A storehouse layer board and the B storehouse layer board for product and the friction between layer board when realizing reducing the blowing, ball mechanism descends after the blowing is accomplished.
Further say, ball mechanism includes ball, ball mounting panel, ball lift cylinder and ball lifting guide, the quantity of ball equals with through-hole quantity on A storehouse layer board and the B storehouse layer board, and the ball rotates and installs on the ball mounting panel, and ball lift cylinder drive ball mounting panel is along the perpendicular up-and-down motion of ball lifting guide.
Furthermore, the utility model also comprises a transmission flow channel; the transmission flow channel comprises a sending module, a front cleaning module, an AOI detection module and an NG elimination module; the transmission flow channel comprises a support, a section is arranged on the support, a flat belt is sleeved on the section, the middle part of the flat belt is supported through the section, and two ends of the flat belt are sleeved on a transmission assembly and are tensioned through the transmission assembly; the transmission assembly comprises a driving motor and a rotating shaft assembly which is integrally arranged, and the driving motor is connected with the rotating shaft assembly through a coupler to provide power for the circulation of a flat belt.
Still further say, the flat belt set up the direction perpendicular with the direction that sets up of section bar.
Furthermore, the rotating shaft assembly of the utility model comprises a rotating shaft, a tension anti-skid sleeve is sleeved on the rotating shaft, and the flat belt is connected with the rotating shaft through the tension anti-skid sleeve; the two ends of the rotating shaft are arranged on the bearing seats through bearings, and the middle part of the rotating shaft is arranged on the support through a rotary supporting piece.
Furthermore, the utility model discloses during the maintenance, the pivot subassembly dismantle the back, the flat belt fall on the section bar surface.
The utility model has the advantages that the defects in the background technology are overcome, the feeding is carried out in turn through the AB bins, the semi-automatic non-stop automatic feeding is realized, and the feeding work efficiency is improved; aiming at the film products with different specifications and sizes, a plurality of detection stations are added, the specification range of the products which can be detected by the same equipment is expanded, and the detection precision and efficiency are further ensured; and the transmission flow channel has the characteristics of convenient maintenance, simple disassembly and assembly and the like.
Drawings
FIG. 1 is a schematic view of the present invention;
fig. 2 is a schematic structural view of the hair piece module of the present invention;
FIGS. 3-4 are schematic views of a portion of the structure of FIG. 2;
FIG. 5 is a schematic diagram of the layout structure of the AOI inspection module stations of the present invention;
fig. 6 is a schematic structural diagram of a transmission flow channel of the present invention;
in the figure: 100. a hair piece module; 200. a front cleaning module; 300.AOI detection module; 400.NG rejecting module; 500. a material receiving module; 600. a transmission flow channel;
1.A bin supporting plates, 2.B bin supporting plates, 3 front feeding jacking components, 4 rear feeding jacking components, 5 feeding flow channels, 6 lower layer transmission flow channels, 7 upper layer transmission flow channels, 8 through holes, 9 balls, 10 ball mounting plates, 11 ball lifting cylinders and 12 ball lifting guide rails;
3001. a color station; 3002. a border station; 3003. scratching a station; 3004. coaxial stations; 3005. a grid station; 3006. a sheet reversing station;
6001. a support; 6002. a section bar; 6003. a flat belt; 6004. a drive motor; 6005. a rotating shaft; 6006. a coupling; 6007. a tensioning anti-skid sleeve; 6008. a swivel support.
Detailed Description
The present invention will now be described in further detail with reference to the drawings and preferred embodiments. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
The double-bin feeding detection device for film products shown in fig. 1-6 comprises a sending module 100, a front cleaning module 200, an AOI detection module 300, an NG removing module 400, a receiving module 500 and a transmission flow channel 600; the sheet-sending module 100 comprises an AB cabin feeding device, and the AB cabin feeding device carries out reciprocating automatic material sending without stopping; the sheet materials are transmitted through the transmission flow channel 600, and the front cleaning module 200 cleans the sheet materials, so that the accuracy of the subsequent detection is facilitated; the AOI detection module 300 performs visual processing through a camera and a light source, and sequentially performs detection on a color station 3001, a boundary station 3002, a scratch station 3003, a coaxial station 3004, a grid station 3005 and a wafer reverse station 3006, so as to ensure high-precision multi-defect detection, as shown in FIG. 5; through the detection that detects the station, the discovery has unqualified product, trigger photoelectric sensing, the swing arm swing receives during the NG skip with unqualified product, NG rejects module 400 and rejects unqualified product, it is good product flow direction back way OK product receipts skip in, qualified product passes through the automatic rising skip of receiving module 500, skip platform swing angle, supplementary static electricity of getting rid of, the bearing roller is as the direction, blow up as rectifying, it is neat to guarantee that the sheet stock is put in storage, the artifical ageing in later stage has been improved.
As shown in fig. 2-4, the AB bin feeding device includes a bin supporting plate 1, a bin supporting plate 2, a front feeding jacking assembly 3 and a rear feeding jacking assembly 4,A, the width of the bin supporting plate 1 is greater than the width of the bin supporting plate 2, the front feeding jacking assembly 3 and the rear feeding jacking assembly 4 are arranged in front and rear, a feeding channel 5 is arranged right above the front feeding jacking assembly 3, a lower layer transmission channel 6 and an upper layer transmission channel 7 are respectively arranged right above the rear feeding jacking assembly 4 from bottom to top through a mounting frame, the feeding channel 5 is in butt joint with the lower layer transmission channel 6, the widths of the feeding channel 5 and the lower layer transmission channel 6 are equal, and the width of the upper layer transmission channel 7 is greater than the width of the lower layer transmission channel 6.
The ball mechanism is installed to the intermediate position of material loading runner 5, for further space saving, the top of material loading jacking subassembly 3 before having installed ball mechanism, ball mechanism includes ball 9, ball mounting panel 10, ball lift cylinder 11 and ball lift guide 12, the quantity of ball 9 equals and is 35 with through-hole 8 quantity on A storehouse layer board 1 and the B storehouse layer board 2, ball 9 rotates and installs in ball mounting panel 10 or install on ball mounting panel 10, ball lift cylinder 11 drives ball mounting panel 10 along ball lift guide 12 vertical up-and-down motion, the bottom of ball lift cylinder 11 is connected with the top of preceding material loading jacking subassembly 3, empty A storehouse layer board 1 or B storehouse layer board 2 return to material loading runner 5 after, ball mechanism jacking passes through-hole 8 on A storehouse layer board 1 and the B storehouse layer board 2, ball 9 atress is rotated and is used for realizing reducing the friction between product and the layer board when blowing, ball mechanism descends after the blowing is accomplished.
The design of feeding in turn by adopting the AB bins solves the problem that the machine needs to be stopped when a large film product is fed, and meanwhile, the design is a two-position and two-bin structure, so that the space is saved compared with the existing three-position and two-bin structure; secondly, the two material bins are arranged in front and back of the structure, so that the width direction of the hair piece module is prevented from being protruded, the width is 1.8 m, and the problem that the layout in a customer factory is not easy is solved; the ball bearing installed on the stock bin supporting plate originally is installed in the middle of the feeding runner in a ball bearing mechanism mode, so that the quantity of discharged materials is increased to the greatest extent while the materials are discharged in a labor-saving mode, and the productivity is improved.
During specific work
S1: the empty A-bin supporting plate 1 is positioned on a feeding runner 5 and is lifted by a ball mechanism, balls 9 penetrate through holes 8 to be exposed, the ball mechanism is manually or mechanically used for discharging, a stop block is placed around the discharged material by the manual or mechanical hand after the discharging is finished, the stop block is a magnetic suction type detachable stop block and is used for limiting the displacement of a product during the feeding; meanwhile, the B-bin supporting plate 2 filled with the products stays at the loading position under the lifting of the rear feeding jacking assembly 4, and the products on the B-bin supporting plate 2 are transferred by rear equipment.
S2: after the products on the B-bin supporting plate 2 are transferred, the A-bin supporting plate 1 filled with the products is lifted to the upper-layer transmission flow channel 7 by the front feeding jacking assembly 3, and the empty B-bin supporting plate 2 is driven by the rear feeding jacking assembly 4 to descend to the lower-layer transmission flow channel 6.
S3: the A-bin supporting plate 1 filled with the products is transmitted to the loading position through the upper-layer transmission flow channel 7, the products on the A-bin supporting plate 1 are transferred to the rear equipment, meanwhile, the front loading jacking assembly 3 descends, and the empty B-bin supporting plate 2 is transmitted to the loading flow channel 5 through the lower-layer transmission flow channel 6.
S4: empty B storehouse layer board 1 is located the 5 ball mechanisms jacking of material loading pipeline, and ball 9 passes through-hole 8 and exposes, and artifical or manipulator blowing, ball mechanism fall after the blowing is accomplished to place the dog by artifical or manipulator around the blowing, the dog is the removable dog of magnetism type of inhaling, and the dog is used for restricting the product displacement when the material loading.
S5: the B-bin supporting plate 2 filled with products is transmitted to a lower-layer transmission flow channel 6 through a material feeding flow channel 5, the front feeding jacking assembly 3 ascends, and the empty A-bin supporting plate 1 retreats to the front feeding jacking assembly through an upper-layer transmission flow channel 7.
S6: the B storehouse layer board 2 that is full of the product is by the lifting of back material loading jacking subassembly 4, passes from the middle part of upper strata transmission runner 7 and reaches the material loading level, and the equipment shifts the product on B storehouse layer board 2 at the back, and along with this A storehouse layer board 1 in the same time is driven by material loading jacking subassembly and is fallen to material loading stream way 5.
The steps of S1-S6 are repeated in such a reciprocating way to realize the alternate feeding of the cabin A supporting plate 1 and the cabin B supporting plate 2, and meanwhile, the feeding level of the cabin A supporting plate 1 and the feeding level of the cabin B supporting plate 2 are at the same position.
The front feeding jacking assembly 3 and the rear feeding jacking assembly 4 adopt the existing conventional lifting equipment, such as cylinder lifting equipment, electric cylinder lifting equipment and the like, the upper material flow passage 5, the lower layer transmission flow passage 6 and the upper layer transmission flow passage 7 have the same structure and are in the existing chain transmission, and the structures of the upper material flow passage 5, the lower layer transmission flow passage 6 and the upper layer transmission flow passage 7 can be visually seen through the attached drawings, so that the description of the specific structures is omitted.
As shown in fig. 6, the transmission flow channel comprises a support 6001, a section material 6002 is arranged on the support, the section material is transversely arranged on the support, a flat belt 6003 is sleeved on the section material, and the arrangement direction of the flat belt is perpendicular to the arrangement direction of the section material, so that the middle part of the flat belt can be supported by the section material, and two ends of the flat belt are sleeved on a transmission assembly and are tensioned by the transmission assembly.
The transmission assembly comprises a driving motor 6004 and a rotating shaft assembly which is integrally arranged, and the driving motor is connected with the rotating shaft assembly through a coupler 6006 to provide power for the flat belt to circulate.
The rotating shaft assembly comprises a rotating shaft 6005, a tensioning anti-skid sleeve 6007 is sleeved on the rotating shaft, and the flat belt is connected with the rotating shaft through the tensioning anti-skid sleeve; the both ends of pivot set up on the bearing frame through the bearing, when pivot length is longer, the middle part of pivot can set up on the support in order to improve the stationarity through gyration support piece 6008. In this embodiment, the rotating shaft, the bearing and the bearing seat are designed as a whole, and during dismounting, the rotating shaft, the bearing and the bearing seat do not need to be dismounted separately, but the rotating shaft, the bearing and the bearing seat can be dismounted integrally in a modularized dismounting manner.
Therefore, when the rotating shaft or the bearing is seriously abraded and needs to be maintained, the rotating shaft and the bearing can be quickly detached, and meanwhile, the flat belt is sleeved on the section bar, so that even if the rotating shaft and the bearing are detached, the flat belt can fall on the surface of the section bar through the support of the section bar, and the flat belt does not need to be detached.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Claims (10)
1. The utility model provides a two storehouse material loading detection device of film product which characterized in that: the automatic cleaning device comprises a piece sending module, a front cleaning module, an AOI detection module, an NG removing module and a material receiving module which are arranged in sequence; the film sending module comprises an AB cabin feeding device, and the AB cabin feeding device automatically sends materials in a reciprocating and non-stop manner; the front sweeping module cleans the sheet stock; the AOI detection module is used for sequentially carrying out color, boundary, scratch, coaxial, grid and wafer reverse station detection; the NG removing module removes unqualified products, and the qualified products are received through the receiving module.
2. The double-bin feeding detection device for the thin film products as claimed in claim 1, wherein: the AB bin feeding device comprises a bin A supporting plate, a bin B supporting plate, a front feeding jacking assembly and a rear feeding jacking assembly, wherein the width dimension of the bin A supporting plate is larger than that of the bin B supporting plate, and the bin A supporting plate and the bin B supporting plate are fed in turn; preceding material loading jacking subassembly sets up around with back material loading jacking subassembly, is provided with the material loading runner directly over preceding material loading jacking subassembly, and lower floor's transmission runner and upper transmission runner are provided with respectively by supreme down directly over back material loading jacking subassembly, material loading runner and lower floor's transmission runner butt joint and material loading runner and lower floor's transmission runner's width equal, upper transmission runner's width is greater than lower floor's transmission runner's width.
3. The double-bin feeding detection device for thin film products as claimed in claim 2, wherein ： When the A-bin supporting plate is positioned on the feeding channel, the rear feeding jacking assembly lifts the B-bin supporting plate to enable the B-bin supporting plate to stay at the feeding position,
when the A-bin supporting plate is lifted to the upper-layer transmission flow channel by the front feeding jacking assembly, the B-bin supporting plate is driven by the rear feeding jacking assembly to descend to the lower-layer transmission flow channel,
when the A-bin supporting plate is transmitted to the feeding position through the upper-layer transmission flow channel, the front feeding jacking assembly descends, and the B-bin supporting plate is transmitted to the feeding flow channel through the lower-layer transmission flow channel.
4. The double-bin feeding detection device for the thin film products as claimed in claim 2, wherein: when the bin B supporting plate is transmitted to the lower layer transmission flow channel from the upper layer flow channel, the front feeding jacking assembly is lifted, the bin A supporting plate is retreated to the front feeding jacking assembly from the upper layer transmission flow channel,
when the A-bin supporting plate is driven by the front feeding jacking assembly to descend to the feeding runner, the B-bin supporting plate is lifted by the rear feeding jacking assembly and penetrates through the middle area of the upper-layer transmission runner to reach the feeding position.
5. The double-bin feeding detection device for the thin film products as claimed in claim 2, wherein: the bin A supporting plate and the bin B supporting plate are respectively provided with a plurality of through holes, a ball mechanism is arranged in the middle of the feeding flow channel, after the empty bin A supporting plate or the empty bin B supporting plate returns to the feeding flow channel, the ball mechanisms lift and penetrate through the through holes in the bin A supporting plate and the bin B supporting plate, friction between products and the supporting plates is reduced when discharging is achieved, and the ball mechanisms descend after discharging is completed.
6. The double-bin feeding detection device for the film products as claimed in claim 5, wherein: the ball mechanism comprises balls, a ball mounting plate, a ball lifting cylinder and a ball lifting guide rail, the number of the balls is equal to the number of the through holes in the A bin supporting plate and the B bin supporting plate, the balls are rotatably mounted on the ball mounting plate, and the ball lifting cylinder drives the ball mounting plate to vertically move along the ball lifting guide rail.
7. The double-bin feeding detection device for the thin film products as claimed in claim 1, wherein: the device also comprises a transmission flow channel; the transmission flow channel comprises a sending module, a front cleaning module, an AOI detection module and an NG elimination module; the transmission flow channel comprises a support, a section is arranged on the support, a flat belt is sleeved on the section, the middle part of the flat belt is supported through the section, and two ends of the flat belt are sleeved on a transmission assembly and are tensioned through the transmission assembly; the transmission assembly comprises a driving motor and a rotating shaft assembly which is integrally arranged, and the driving motor is connected with the rotating shaft assembly through a coupler to provide power for the circulation of a flat belt.
8. The double-bin feeding detection device for the film products as claimed in claim 7, wherein: the arrangement direction of the flat belt is vertical to the arrangement direction of the section bar.
9. The double-bin feeding detection device for the film products as claimed in claim 8, wherein: the rotating shaft assembly comprises a rotating shaft, a tensioning anti-skid sleeve is sleeved on the rotating shaft, and the flat belt is connected with the rotating shaft through the tensioning anti-skid sleeve; the two ends of the rotating shaft are arranged on the bearing seats through bearings, and the middle part of the rotating shaft is arranged on the support through a rotary support piece.
10. The double-bin feeding detection device for the film products as claimed in claim 9, wherein: during maintenance, after the rotating shaft assembly is disassembled, the flat belt falls on the surface of the section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223188537.4U CN218797409U (en) | 2022-11-30 | 2022-11-30 | Double-bin feeding detection device for thin film products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223188537.4U CN218797409U (en) | 2022-11-30 | 2022-11-30 | Double-bin feeding detection device for thin film products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218797409U true CN218797409U (en) | 2023-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223188537.4U Active CN218797409U (en) | 2022-11-30 | 2022-11-30 | Double-bin feeding detection device for thin film products |
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| Country | Link |
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| CN (1) | CN218797409U (en) |
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- 2022-11-30 CN CN202223188537.4U patent/CN218797409U/en active Active
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