CN218784156U - Self-propelled intelligent manure cleaning machine - Google Patents

Abstract

The utility model relates to the technical field of dung cleaning equipment in the poultry breeding industry, and discloses a self-propelled intelligent dung cleaning machine, which comprises a frame, a driving system, a power system, a control system and a dung scraping plate; the rack is hollow, and comprises a middle rack and side racks symmetrically arranged at two ends of the middle rack; the driving system comprises a driving part and a driven part which are arranged on the frame; the power system comprises an electric storage device and a charging device, the electric storage device is installed in the rack, and the charging device is installed on the side rack; the driving piece is connected with the electric power storage device; the control system is arranged in the rack and is electrically connected with the driving piece; the dung scraping plate is arranged below the frame. Improve the dung cleaning efficiency and reduce the labor intensity of workers.

Description

Self-propelled intelligent excrement cleaning machine

Technical Field

The utility model relates to a clear excrement equipment technical field of poultry farming trade especially relates to a clear excrement machine of self-propelled intelligence.

Background

In live pig breeding, excrement and sewage is one of the common products of the operation stage of a pig farm, and in order to protect the environment more effectively, the pig farm is required to effectively treat pollutants such as excrement and sewage in the breeding process, so that the pollution is reduced to the minimum, the morbidity of pigs is reduced, the quality of pork is ensured to be greater, and farmers are helped to create greater economic benefits. The common method for clearing the manure in the existing pig farm comprises the following steps: the method of flushing manure, soaking manure, dry manure and chain scraper manure cleaning and the like adopted by farmers has the following defects:

(1) The water-flushing type excrement cleaning is that a farmer flushes excrement in a pigsty out with water every day, the flushing frequency is more than or equal to 1 time every day, and the water-flushing type excrement cleaning has the advantages of low capital investment limit, low labor intensity, simple equipment configuration, high labor efficiency and the like, but a large amount of water resources are consumed in the application stage, the generated sewage is large, the cleaned excrement is mainly in a liquid state, the difficulty of post-treatment is increased, and the excrement reutilization efficiency is not improved.

(2) The method is characterized in that the method is that excrement ditches are distributed on a leak bottom plate, the bottom of each excrement ditch can be designed to have a proper gradient, excrement in the excrement ditches forms excrement liquid after being treated by flushing, soaking, diluting and the like, the excrement liquid can gradually flow into transverse excrement ditches under the action of self gravity, and when the excrement liquid in the excrement ditches is stored up to a certain amount, farmers discharge the excrement liquid in the excrement ditches by lifting up a flashboard at the ditch ends and a sealing ball body at the lowest position of the center. The largest advantage of the manure cleaning method is that the labor intensity of manpower can be reduced, the physical energy consumption is reduced, but more water resources can be consumed, the humidity in the pigsty can be obviously increased, the concentration of harmful gas is improved, the sanitary cleaning level in the pigsty is reduced, soluble organic matters in manure are dissolved into water, the concentration of pollutants in water is correspondingly improved, and the difficulty of sewage treatment is increased.

(3) The cleaning objects of the dry manure cleaning method mainly comprise manure, sewage and urine, the manure cleaning method can be combined with the environmental conditions and facility configuration conditions of a pigsty, an artificial manure cleaning method or a mechanical cleaning method is selected to completely clean manure liquid in the pigsty, then motor vehicles and rickshaws are utilized to transport the manure to a manure yard and a methane tank, no leakage bottom plate is designed on the ground of the pigsty, and an indoor shallow sewage drainage ditch is used in cooperation, so that the water consumption for washing the ground is reduced, the artificial manure cleaning is finished under the assistance of the artificial manure cleaning vehicle and a cleaning tool, the energy consumption is basically avoided, but the method has the defects that more labor is required to be invested, and the production efficiency is relatively low.

(4) A chain type scraper dung cleaning device is usually installed in an open ditch of a livestock and poultry house, a driver drives a scraper to form a closed loop through a chain or a steel wire rope, excrement is carried into an excrement collecting pit at the tail end of an excrement discharging ditch through one-way movement in the excrement ditch, the efficiency of scraping the pig dung through the one-way movement is not high, the cleaning is not thorough, the movement resistance of the excrement scraping plate is large due to the structural design, mechanical abrasion can be increased, the output load of a power output system is increased, the chain or the steel wire rope is easily corroded and broken when in contact with the excrement and urine, and finally the operation and maintenance cost is high.

Therefore, based on the above disadvantages, there is a need for an intelligent dung cleaning machine for cleaning dung discharge ditches, which reduces labor intensity and improves work efficiency.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model aims at providing a clear excrement machine of self-propelled intelligence improves clear excrement efficiency, reduces artifical intensity of labour.

In order to realize the above purpose, the utility model discloses a technical scheme:

a self-propelled intelligent dung cleaner comprises a rack, a driving system, a power system, a control system and a dung scraping plate; the rack is hollow, and comprises a middle rack and side racks symmetrically arranged at two ends of the middle rack; the driving system comprises a driving part and a driven part which are arranged on the rack; the power system comprises an electric storage device and a charging device, the electric storage device is installed in the rack, and the charging device is installed on the side rack; the driving piece is connected with the electric power storage device; the control system is arranged in the rack and is electrically connected with the driving piece; the dung scraping plate is arranged below the frame.

As a better implementation scheme, the side surfaces of the two side racks, which are far away from the middle rack, are provided with advancing deviation rectifying components.

As a preferred embodiment, the travel deviation rectifying component is two driven rollers arranged on the side surface of the side frame.

As a preferred embodiment, the charging device comprises a charging seat and a power receiving seat, wherein the charging seat is installed on a fixed structure; the power receiving seat is arranged on the side frame; the charging seat is connected with a charger wire, and the power receiving seat is connected with the power storage device wire.

As a better embodiment, the dung scraping plates are provided with two groups which are respectively arranged at the front side and the rear side of the frame.

As a preferred embodiment, the middle part of the upper surface of the middle frame is provided with a lifting lug.

As a preferred embodiment, the control system comprises a controller and a proximity switch; the driving piece is electrically connected with the controller, the proximity switch is installed on the side rack, and the proximity switch is electrically connected with the controller.

In a preferred embodiment, the control system further comprises a wireless remote controller, and the controller is in signal connection with the wireless remote controller.

The utility model has the advantages that:

the utility model provides a self-propelled clear excrement machine of intelligence, actuating system are used for the clear excrement machine operation of drive, through the operation of control system control actuating system, realize clear excrement work automatically and clear excrement machine charges. The power system comprises a power storage device and a charging device, realizes the charging and the electric energy storage of the dung cleaning machine and provides power support for the dung cleaning machine. The control system controls the automatic operation of the driving system, intelligent excrement cleaning is achieved, automatic charging of the charging device can be controlled, labor cost is reduced through intelligent equipment, and working efficiency is high. The dung scraping plate is arranged below the frame and used for scraping dung and dirt to be cleaned in the advancing process of the dung cleaner. The utility model provides a clear excrement machine does not have unnecessary energy loss in the process that clear excrement marches, and whole energy is used for the dirty forward propulsion of excrement, avoids traditional steel cable to drag frictional resistance big, increases energy loss; manual control is abandoned in intelligent control, control is more accurate, and efficiency is higher.

Drawings

Fig. 1 is a top view of the whole structure of the present invention (the upper surface has no cover plate);

fig. 2 is a top view of the whole structure of the present invention (with a cover plate on the upper surface);

fig. 3 is a partial enlarged view of fig. 2 of the present invention;

figure 4 is the utility model discloses overall structure axonometric drawing.

In the figure: 1. a middle frame; 2. a side frame; 3. a drive member; 4. a driven member; 5. an electrical storage device; 6. a power receiving base; 7. a controller; 8. a proximity switch; 9. a dung scraping plate; 10. a charging seat; 11. a manure collecting groove; 12. a driven drum; 13. and (7) lifting lugs.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention is further explained with reference to the accompanying drawings. In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Example 1

As shown in fig. 1-4, the present embodiment provides a self-propelled intelligent dung cleaner, which includes a frame, a driving system, a power system, a control system, and a dung scraping plate 9; the rack is hollow, and comprises a middle rack 1 and side racks 2 symmetrically arranged at two ends of the middle rack 1; the driving system comprises a driving part 3 and a driven part 4 which are arranged on the frame; the power system comprises an electric power storage device 5 and a charging device, wherein the electric power storage device 5 is installed in the frame, and the charging device is installed on the side frame 2; the driver 3 is connected to the electric storage device 5; the control system is arranged in the frame and is electrically connected with the driving piece 3; the dung scraping plate 9 is arranged below the frame.

A self-propelled intelligent dung cleaning machine is characterized in that a middle frame 1 and two side frames 2 jointly form a whole frame, and a driving system, a power system, a control system and a dung scraping plate 9 are all installed on the frame, so that other structures of the dung cleaning machine are protected from being polluted and damaged. A driving part 3 in the driving structure drives a driven part 4 to operate, and the driving part 3 and the driven part 4 jointly realize the operation of the whole manure cleaning machine; as a better scheme, the driving part 3 comprises a motor, a speed reducer, a gear box and two driving wheels, and the output end of the motor is connected with the speed reducer; the output end of the speed reducer is connected with the gear box, the gear box is provided with two symmetrically-arranged output ends which are respectively connected with two driving wheels through two transmission shafts, the motor, the speed reducer and the gear box are arranged in the middle rack, the two driving wheels are arranged in the side racks 2, the driven part 4 is a driven wheel arranged at the bottoms of the racks 2 on the two sides, the bidirectional operation of the whole machine is realized by changing the positive and negative rotation of the motor, and the control system controls the speed and the positive and negative rotation of the motor, so that the intelligent control of a driving structure is realized. The electric power storage device 5 and the charging device in the power system realize charging and energy storage of the dung cleaning machine, and the electric power storage device 5 is connected with the driving part 3 to provide electric energy for the driving part 3. The lower extreme of frame is provided with the mounting hole that is used for the installation of dung scraping plate 9, and the accessible is adjusted dung scraping plate 9 mounting height, adjusts dung scraping plate 9 and the ground contact height of clear excrement machine, makes it satisfy the production demand. The control system is used for controlling the operation of the driving part 3, and can be set according to time to enable the driving part to periodically operate to a corresponding position, so that the charging device operates to charge the dung cleaning machine.

Example 2

As shown in fig. 1 to 4, the present embodiment is developed on the basis of the above embodiments, and specifically, the present embodiment provides a self-propelled intelligent dung cleaning machine, in order to prevent the dung cleaning machine from deviating during the running process, the side surfaces of the two side frames 2, which are far away from the middle frame 1, are both provided with a running deviation rectifying assembly.

In a preferred embodiment, the deviation correcting component is two driven rollers 12 arranged on the side of the side frame 2. The two driven rollers 12 are symmetrically arranged, when the dung cleaning machine operates, a small gap is reserved between the driven rollers 12 on the two sides and the side wall of the dung collecting groove 11, theoretically, the machine operates along a straight line, and the machine cannot walk along the straight line due to the fact that the flatness of the ground and the load in work are uneven, and production errors of tires can cause the machine to walk along the straight line, and therefore the machine can deviate during operation. When the driven roller 12 contacts with the side wall of the manure collecting groove 11, the driven roller 12 rolls along the side wall of the manure collecting groove 11, thereby generating a reverse force to correct the running direction of the machine.

As a preferred embodiment, the charging device comprises a charging seat 10 and a power receiving seat 6, wherein the charging seat 10 is mounted on a fixed structure; the power receiving seat 6 is arranged on the side frame 2; the charging seat 10 is connected with a charger wire, and the power receiving seat 6 is connected with the power storage device 5 wire. The charging stand 10 is installed on a fixed structure, which may be a wall or an installation frame; the power receiving seat 6 is arranged on the frame 2 of the dung cleaning machine. Preferably, the upper surface of the charging seat 10 is flush with the upper surface of the dung cleaner and moves along with the movement of the dung cleaner, and the charging seat 10 comprises a mounting frame and an arc-shaped plate; the arc-shaped plate is communicated with a charger lead; the power receiving seat 6 is communicated with an electric power storage device 5 inside the dung cleaning machine through a lead; the arc is close to the one end of electricity receiving seat 6 with mounting bracket swing joint, just the arc lower surface with electricity receiving seat 6 upper surface contact. The mounting bracket in charging seat 10 is used for installing the arc, and the arc is connected with the charger wire, and arc one end is rotated with the mounting bracket and is connected, and according to gravity, the other end hangs down downwards, contacts with the arc when receiving seat 6 moves forward, makes the arc other end upwards lift up, and clear excrement machine antedisplacement in-process both produce sliding friction, and frictional force can clear away the adnexed impurity of receiving seat 6 upper surface.

When clear excrement machine need charge, clear excrement machine is along the appointed route operation, be provided with proximity switch 8 on clear excrement machine fuselage, proximity switch 8 is connected with the control system electricity, proximity switch 8 transmission signal gives control system when reaching the assigned position, clear excrement machine of control system control shutdown, the in-process arc can produce sliding friction with the upper surface that receives seat 6, the surperficial impurity layer of contact point can be struck off to frictional process, effectively clear away the impurity on contact surface, guarantee the reliability of charging, reduce the risk that charging seat 10 is polluted and opens circuit, the normal use of clear excrement machine of guarantee. The arc-shaped plate is contacted with the power receiving seat 6 to charge the power storage device 5 of the dung cleaning machine. It should be noted that, when the dung cleaner does not need to be charged, the receiving base 6 does not contact the charging base 10 during the operation of the dung cleaner. And the charging base 10 and the power receiving base 6 are made of conductive materials. Arc and charger wire intercommunication all dispose the transformer in the charger, and the voltage after normal vary voltage can not cause the emergence of the phenomenon of electrocuting of electric shock, and the electric current switches on when arc and the contact of electrified seat 6, charges power storage device 5 to voltage at this moment is human safe voltage, can not cause the injury to the human body.

As a better embodiment, the dung scraping plates 9 are provided with two groups and are respectively arranged below the front side and the rear side of the rack and tightly attached to the ground, so that when the dung cleaner operates in a two-way mode, dung collecting pits are respectively arranged at two ends of the dung collecting groove 11, dung is respectively cleaned through the dung scraping plates 9 on the two sides, and the working efficiency is improved.

As a better implementation scheme, the middle part of the upper surface of the middle frame 1 is provided with a lifting lug 13, so that the lifting is convenient.

As a preferred embodiment, the control system comprises a controller 7 and a proximity switch 8; the driving piece 3 is electrically connected with the controller 7, the proximity switch 8 is installed on the side frame 2, and the proximity switch 8 is electrically connected with the controller 7. The controller 7 is arranged in the shell, comprises a clock module and a counting module, and automatically starts a driving motor by setting the running time to drive the dung cleaner to clean dung; through setting up the number of times of operation, the number of times of control clear excrement machine operation reaches the number of times of operation back stop operation, realizes clear excrement machine's intelligent control to control driving motor's running speed and rotation angle, the reversal of control motor realizes clear excrement machine. The proximity switch 8 is used for detecting the advancing position of the dung cleaning machine, transmitting a signal to the controller 7, and the controller 7 judges whether the preset position is reached or not and needs to be reversed. Proximity switch 8 realizes the intelligent control of clear excrement machine jointly with controller 7, guarantees the clear excrement efficiency of clear excrement machine, and the clear excrement work of automatic control clear excrement machine carries out, reduces the cost of labor, improves economic benefits.

As a preferred embodiment, the control system further comprises a wireless remote controller, and the controller 7 is in signal connection with the wireless remote controller. The control system comprises a manual module and an automatic module; when the automatic module is used, the running time of the dung cleaning machine is set through the time module, and the dung cleaning machine starts to run when the set time is the same as the current time; the advancing position of the dung cleaning machine is detected by adopting the proximity switch 8, and when the advancing position reaches a set distance value, the controller 7 controls the motor driver to control the driving motor to change the steering direction, so that the reversing of the dung cleaning machine is realized. When the dung cleaner needs to be overhauled or debugged, a manual module is adopted, the controller 7 is controlled through the wireless remote controller 7, and control of the driving motor and the like is further achieved. It should be noted that the controller 7 is not limited by the proximity switch 8 when controlled by a wireless remote controller.

Example 3

As shown in fig. 1 to 4, the present embodiment is developed on the basis of the above embodiments, and specifically, the present embodiment provides an operating principle of a self-propelled intelligent dung cleaner, which is as follows:

a self-propelled intelligent dung cleaning machine is characterized in that a control system of the dung cleaning machine is provided with an automatic module and a manual module, and the automatic module and the manual module can be selected according to use requirements. When the automatic module is used, the running time of the dung cleaner is set through the time module, and the dung cleaner starts running when the set time is the same as the current time; the Hall proximity switch is adopted to detect the advancing position of the dung cleaning machine, and when the advancing position reaches a set distance value, the controller 7 controls the motor driver to control the motor in the driving part 3 to change the steering direction, so that the reversing of the dung cleaning machine is realized; when the moving position is detected, the Hall proximity switch detects the moving position of the dung cleaner, and when a metal or semiconductor slice which is electrified is vertically placed in a magnetic field, the two ends of the slice generate potential difference, so that Hall benefit is generated. When the device is used, strong magnets are arranged at two ends in the excrement collecting groove 11 to provide a magnetic field for the Hall proximity switch. The Hall proximity switch can effectively avoid the false operation of dirt and metal substances.

When the manual module is used, the controller 7 is controlled through the wireless remote controller, and further control of the driving motor and the like is realized. When the controller 7 is controlled by adopting the wireless remote controller, the control is not limited by the Hall proximity switch 8.

When clear excrement machine need charge, clear excrement machine moves along the assigned route, be provided with proximity switch 8 on clear excrement machine fuselage, proximity switch 8 is connected with the control system electricity, through debugging in advance, set up proximity switch 8's parameter, when the arc with receive seat 6 upper surface contact, proximity switch 8 transmission signal gives control system, control system control clear excrement machine stop operation, according to inertia, can slide one section distance forward, the arc can produce sliding friction with the upper surface that receives seat 6 during the sliding, the impurity layer on contact point surface can be struck off to the frictional process, effectively clear away the impurity on contact surface, guarantee the reliability of charging, reduce the risk that charging seat 10 is polluted and open circuit, guarantee clear excrement machine's normal use.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. The utility model provides a clear excrement machine of self-propelled intelligence which characterized in that: comprises a frame, a driving system, a power system, a control system and a dung scraping plate (9); the rack is hollow, and comprises a middle rack (1) and side racks (2) symmetrically arranged at two ends of the middle rack (1); the driving system comprises a driving part (3) and a driven part (4) which are arranged on the frame; the power system comprises an electric power storage device (5) and a charging device, wherein the electric power storage device (5) is installed in the rack, and the charging device is installed on the side rack (2); the driving piece (3) is connected with the electric storage device (5); the control system is arranged in the frame and is electrically connected with the driving piece (3); the dung scraping plate (9) is arranged below the frame.

2. The self-propelled intelligent dung cleaning machine of claim 1, wherein: and the side surfaces of the two side frames (2) far away from the middle frame (1) are respectively provided with an advancing deviation rectifying assembly.

3. The self-propelled intelligent dung cleaning machine of claim 2, wherein: the advancing deviation rectifying component is two driven rollers (12) arranged on the side surface of the side frame (2).

4. The self-propelled intelligent dung cleaner of claim 1, wherein: the charging device comprises a charging seat (10) and a power receiving seat (6), wherein the charging seat (10) is arranged on a fixed structure; the power receiving seat (6) is arranged on the side frame (2); the charging seat (10) is connected with a charger wire, and the power receiving seat (6) is connected with the electric power storage device (5) through a wire.

5. The self-propelled intelligent dung cleaner of claim 1, wherein: the dung scraping plates (9) are arranged in two groups and are respectively arranged on the front side and the rear side of the rack.

6. The self-propelled intelligent dung cleaning machine of claim 1, wherein: the middle part of the upper surface of the middle frame (1) is provided with a lifting lug (13).

7. The self-propelled intelligent dung cleaning machine of claim 1, wherein: the control system comprises a controller (7) and a proximity switch (8); the driving piece (3) is electrically connected with the controller (7), the proximity switch (8) is installed on the side frame (2), and the proximity switch (8) is electrically connected with the controller (7).

8. The self-propelled intelligent dung cleaning machine according to claim 7, wherein: the control system also comprises a wireless remote controller, and the controller (7) is in signal connection with the wireless remote controller.

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