CN218766673U - Bottle appearance detector - Google Patents

Bottle appearance detector Download PDF

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Publication number
CN218766673U
CN218766673U CN202223020430.9U CN202223020430U CN218766673U CN 218766673 U CN218766673 U CN 218766673U CN 202223020430 U CN202223020430 U CN 202223020430U CN 218766673 U CN218766673 U CN 218766673U
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bottle
tray
bottle body
disc
cam divider
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CN202223020430.9U
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陈振东
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Ningbo Aiteshi Intelligent Equipment Co ltd
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Ningbo Aiteshi Intelligent Equipment Co ltd
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Abstract

The utility model relates to a bottle outward appearance detects machine improves on basic play such as current upper and lower carousel, body detection module and rotation actuating mechanism and revolution actuating mechanism, its characterized in that detects the station only and is one promptly, and is corresponding with one of them station on the lower carousel, revolution actuating mechanism is including revolution motor, first cam wheel splitter and second cam wheel splitter, and the one end of the input shaft of first cam wheel splitter is associative with the output of revolution motor, and the main shaft is associated with the output shaft of first cam wheel splitter upright, and the other end of the input shaft of first cam wheel splitter links to each other with the input shaft of second cam wheel splitter through first driving medium, and the output shaft of second cam wheel splitter links to each other with the upright axle that advances the bottle star gear, goes out the bottle star gear through the second driving medium, and first cam wheel splitter and second cam can make the tray that each station of way department stop required time. By adopting the structure, the number of the bottle body detection modules can be reduced, so that the manufacturing cost can be reduced.

Description

Bottle appearance detector
Technical Field
The utility model relates to a detection equipment's of container technical field specifically indicates a mainly used detects machine of detecting bottle outward appearance.
Background
The bottle body is a common container, and it may have flaws (such as surface damage, dirt or notch) on the outer surface after molding or foreign matters in the bottle, so that after washing the bottle and before filling the bottle, appearance inspection is also required to ensure the quality of the product.
At present, in order to improve the detection efficiency of the appearance of the bottle body, people have also designed an appearance detector for automatically detecting the bottle body, for example, documents with chinese authorization publication number CN208888144U and chinese authorization publication number CN109926347B disclose such detectors. This kind of detection machine is usually including the conveyer belt, conveying mechanism, the revolution mechanism of drive host computer platform (also called lower carousel) rotation, a plurality of tray subassemblies, a plurality of bottle subassemblies of pressing and being located the body detection module of the detection station department of host computer platform, conveying mechanism is again including advancing a bottle helical structure, advance a bottle star gear and go out a bottle star gear, a plurality of tray subassemblies are used for bearing the bottle that awaits measuring, it revolves together along circumference evenly installing on the host computer platform, including the rotation motor that is located the tray below in each tray subassembly, can drive each tray rotation through this rotation motor, and then drive the rotation of the bottle that awaits measuring. The plurality of bottle pressing assemblies correspond to the plurality of tray assemblies one by one and are positioned above the corresponding tray assemblies for pressing and holding the bottles to be tested positioned on the trays. During the use, the bottle that awaits measuring that the bottleneck is up is sent in proper order on the conveyer belt, this bottle that awaits measuring is enlarged in proper order with the bottle interval through advancing bottle helical structure, then enter into on the bottle star gear, advance the bottle star gear rotatory will await measuring the bottle and push in proper order on the corresponding tray on the host computer bench, when the tray revolution to detection station department, carry out the body through body detection module to the bottle that awaits measuring and detect, then detect the bottle after the completion rotatory to a bottle star gear, the rethread goes out the bottle star gear and sends back to on the conveyer belt. Therefore, the detector can realize all-around quality detection and has high detection efficiency.
However, when the existing appearance inspection machine is comprehensively viewed, multiple times of photographing of the bottle body is to be realized in the continuous revolution and rotation process of the bottle body to be inspected, that is, a plurality of inspection stations need to be arranged, and a plurality of cameras are correspondingly configured to respectively photograph a plurality of images, so that the bottle body can be comprehensively inspected. But when multiple cameras are used, the manufacturing cost and subsequent processing complexity are increased. Meanwhile, a rotation motor is arranged below each tray, which also causes the increase of the manufacturing cost, and the problem of the synchronism of a plurality of motors is also considered. Moreover, the bottle body to be measured often includes the straight section of thick bamboo portion that is located the lower part and the bottleneck portion that is located the upper portion, and when the two were shot simultaneously, because of the distance difference of the two and camera, the image that often shoots has partial distortion and influences the accuracy of follow-up judgement. The bottle pressing assembly is often pressed on the bottle shoulder, so that a part of the surface of the bottle body to be detected is blocked, and the detection is incomplete. In addition, set up on the tray with the bottle bottom matched with recess that awaits measuring, when advancing the bottle star gear and rotate to push the bottle that awaits measuring in proper order on the tray, the bottle that appears awaiting measuring emptys the phenomenon easily. Therefore, a further improvement is needed for the existing bottle appearance inspection machine.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that to prior art's current situation, provide a bottle outward appearance detects machine that cost of manufacture is low, easy to carry out.
The utility model provides a technical scheme that above-mentioned technical problem adopted does: a bottle appearance inspection machine, comprising:
the upper rotating disc and the lower rotating disc are connected with the revolution driving mechanism and can synchronously rotate, wherein the upper rotating disc is arranged on the main shaft and is positioned above the lower rotating disc;
the conveying mechanism comprises a bottle inlet star wheel and a bottle outlet star wheel which are arranged adjacent to the lower rotating disc;
the conveying belt is used for conveying the bottle body to be detected with the upward opening to the bottle inlet star wheel;
the tray assemblies are uniformly arranged at corresponding stations of the lower rotary table along the circumferential direction, comprise trays for bearing bottles to be tested from the bottle feeding star wheel, and are fixed on the rotating shaft;
the bottle pressing components are uniformly arranged on the upper rotary disc along the circumferential direction, correspond to the tray components one by one and are used for pressing and holding the bottles to be tested on the tray components;
the bottle body detection module is positioned at the detection station and used for detecting a bottle body to be detected on the tray assembly at the detection station;
the rotation driving mechanism comprises a rotation motor and is used for driving the rotation shaft to rotate;
the method is characterized in that: the number of the detection stations is only one, the detection stations correspond to one of the stations on the lower turntable, the revolution driving mechanism comprises a revolution motor, a first cam divider and a second cam divider, one end of an input shaft of the first cam divider is connected with an output end of the revolution motor, the main shaft is vertically connected with an output shaft of the first cam divider, the other end of the input shaft of the first cam divider is connected with an input shaft of the second cam divider through a first transmission piece, an output shaft of the second cam divider is connected with vertical shafts of the bottle inlet star wheel and the bottle outlet star wheel through a second transmission piece, and the first cam divider and the second cam divider can enable the tray passing each station to stay for a required time.
In the above solution, it is further improved that the rotation driving mechanism further includes a driven pulley fixed on the rotation shaft of each tray, a driving pulley mounted on the output shaft of the rotation motor, and a synchronous belt wound around the driving pulley and the driven pulley, and each tray is linked with the rotation motor through the synchronous belt, the driving pulley and the rotation motor after passing through its respective driven pulley.
In the above scheme, it is still further improved that the bottle body detection module comprises two cameras, and the two cameras are vertically distributed at the detection station and respectively correspond to the lower part and the upper part of the bottle body to be detected.
In the above scheme, a further improvement is that each tray further includes a tray seat fixed to the top of the rotation shaft, a floating disc and a positioning ring, the middle of the upper surface of the tray seat is provided with a positioning groove, the floating disc can be slidably seated in the positioning groove up and down, the positioning ring is connected with the tray seat to constrain the floating disc in the positioning groove, and an elastic body acting on the floating disc is arranged in the positioning groove, so that the floating disc always floats upwards to enable the upper surface of the floating disc to be flush with the positioning ring. By adopting the tray, each bottle body to be tested can be stably moved to the corresponding tray from the bottle inlet star wheel, and the phenomenon that the bottle body to be tested is toppled over is avoided.
In order to facilitate maintenance, the floating disc consists of a disc body and a cover plate positioned on the top surface of the disc body, so that the cover plate can be conveniently and quickly replaced after being worn, and the bottle body to be tested positioned on the cover plate can be ensured to flexibly rotate all the time.
Preferably, the floating disc is provided with air holes communicated with the bottom of the positioning groove, so that the up-and-down movement of the floating disc is not influenced by the air in the positioning groove.
In the above scheme, preferably, each bottle pressing assembly comprises an air cylinder and a bottle opening pressing head connected to a piston rod of the air cylinder and capable of rotating relative to the piston rod, the lower end of the bottle opening pressing head is connected with a bottle opening plug, the side surface of the bottle opening plug is designed into a conical surface which is gradually reduced from top to bottom, and the part of the bottle opening plug can extend into the opening of the bottle body to be tested, so that the bottle opening plug can be matched with the bottle bodies to be tested with different calibers.
In the above preferred embodiment, preferably, the bottle opening pressure head is connected to the piston rod sequentially through the pressure rod and the floating joint, and a bearing is arranged between the bottle opening pressure head and the pressure rod, so that the bottle opening plug below can smoothly press and hold the bottle body to be tested.
In each scheme, the top of the upper turntable is fixed with an upright screw, the screw is in threaded connection with a nut which is driven by a lifting motor and can rotate, the nut is driven to enable the screw to move up and down, so that the height of the upper turntable relative to the lower turntable can be adjusted, and the bottles to be detected in different specifications can be detected.
It is more practical, first driving medium and second driving medium are synchronous pulley group.
Compared with the prior art, because the utility model discloses first cam wheel splitter has been add, second cam wheel splitter, utilize first cam wheel splitter, the work characteristics of second cam wheel splitter, can make each tray subassembly revolution on the lower carousel stop for a moment when reaching every station department, also make simultaneously into bottle star gear and go out bottle star gear stop work, then with the help of the rotation motor, let the tray drive the bottle rotation that awaits measuring, so this moment, only just can detect the bottle completely with a body detection module, wait to detect after accomplishing restart carousel, lower carousel, advance bottle star gear and go out bottle star gear and rotate simultaneously, so, the detection of all bottles is accomplished in cycles, obviously, the utility model discloses can reduce body detection module's quantity to can reduce the cost of manufacture. Particularly, the trays complete respective rotation by the same rotation motor, so that the manufacturing cost is further reduced; and two parts detect with different cameras about the bottle, can avoid the emergence of distortion phenomenon effectively for it is more accurate to detect. Therefore, the utility model has more practicability when in use.
Drawings
Fig. 1 is a schematic front view of an embodiment of the present invention (with the frame removed);
FIG. 2 is a schematic perspective view of FIG. 1 (with the body detection module removed);
FIG. 3 isbase:Sub>A sectional view taken along line A-A in FIG. 1;
FIG. 4 is a schematic sectional view taken along line B-B in FIG. 1;
FIG. 5 is a schematic top view of the left side of FIG. 1 (with the camera removed);
FIG. 6 is a cross-sectional view taken along line C-C of FIG. 5;
FIG. 7 is a schematic cross-sectional view of the tray assembly;
FIG. 8 is a schematic cross-sectional view of a bottle pressing assembly;
fig. 9 is a perspective view of the bottle body detection module.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
In the following description of the embodiments, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "axial", "circumferential", and the like are used in the orientation or positional relationship shown in the drawings for convenience only and to simplify the description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be constructed in a particular orientation, since the disclosed embodiments of the invention may be arranged in different orientations, these directional terms are for illustration only and are not to be construed as limiting, e.g., "upper" and "lower" are not necessarily limited to directions opposite to or consistent with the direction of gravity. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
As shown in fig. 1 to 9, the bottle appearance inspection machine comprises a frame (not shown), a lower rotary table 1, an upper rotary table 2, a conveying mechanism 3, a conveying belt (not shown), a plurality of tray assemblies 4, a plurality of bottle pressing assemblies 5, a bottle body inspection module 6, a rotation driving mechanism 7 and a revolution driving mechanism 8, wherein the lower rotary table 1 is connected with the revolution driving mechanism 8 and can rotate relative to the frame, the upper rotary table 2 is positioned above the lower rotary table 1, and the upper rotary table 2 is mounted on a main shaft 9 and is also connected with a revolution driving mechanism 8 so that the main shaft 9, the lower rotary table 1 and the upper rotary table 2 synchronously and intermittently rotate together. The transport mechanism 3 in turn comprises a bottle infeed star-wheel 31 and a bottle outfeed star-wheel 32 arranged adjacent to the lower carousel 1. The conveyor belt is used for conveying the bottle 100 to be tested with the opening facing upwards to the bottle inlet star wheel 31. The plurality of tray assemblies 4 are uniformly arranged at corresponding stations of the lower rotary table 1 along the circumferential direction, in the figure, twenty-four tray assemblies 4 are arranged on the lower rotary table 1, namely, at the moment, the lower rotary table is provided with twenty-four stations, each tray assembly 4 comprises a tray 41 for bearing a bottle 100 to be tested from the bottle feeding star wheel 31, and the tray 41 is fixed on the rotating shaft 42. The number of the bottle pressing assemblies 5 is matched with that of the tray assemblies, namely twenty-four bottle pressing assemblies 5 are uniformly arranged on the upper rotary table 2 along the circumferential direction, each bottle pressing assembly 5 is positioned above the corresponding tray assembly 4, and each bottle pressing assembly 5 corresponds to the corresponding tray assembly 4 one by one and is used for pressing and holding the bottle bodies 100 to be tested positioned on the tray assembly 4. The bottle body detection module 6 is located at the detection station and is used for detecting the bottle body 100 to be detected on the tray assembly 4 at the detection station. The rotation driving mechanism 7 includes a rotation motor 71 for driving the rotation shaft 42 of the tray 41 to rotate. Since the prior art is adopted for the lower rotating disc 1, the conveying mechanism 3 and the conveying belt, the specific structure is not described herein. The above-mentioned tray assemblies 4, bottle pressing assemblies 5, body detecting module 6 and rotation driving mechanism 7 may be of the prior art, or may be of the following improved structure, and the detailed structure is described in the following.
In the present embodiment, the main improvement lies in the revolution driving mechanism 8, which includes a revolution motor 81 fixed on the main table 10, a first cam divider 82 and a second cam divider 83, please refer to fig. 1 to 3, wherein the main table 10 is fixed at the middle lower position of the frame, one end of an input shaft 821 of the first cam divider 82 is connected to the output end of the revolution motor 81 for interlocking the two, the spindle 9 is vertically inserted into the output end of the first cam divider 82 and connected to the flange of the first cam divider 82 through an expansion sleeve 822, the other end of the input shaft 821 of the first cam divider 82 is connected to an input shaft 831 of the second cam divider 83 through a first transmission member 84, an output shaft of the second cam divider 83 is interlocked with the bottle feeding star wheel 31 and the vertical shaft 33 of the bottle discharging star wheel 32 through a second transmission member 85, in fig. 3, the first transmission member 84 and the second transmission member 85 are both a pulley set and two synchronous pulleys 86 are provided at the corresponding positions, so that when the tension motor 81 is started, the input shaft 821 of the first cam divider 82 continuously rotates according to intermittently rotate the revolution turntable 1 and the output end of the revolution turntable 2. Meanwhile, although the number of the bottles 100 to be tested placed on the bottle inlet star wheel 31 and the bottle outlet star wheel 32 is less than that of the bottles to be tested placed on the lower rotary table 1, after the second cam divider 83 is configured, the output shaft of the second cam divider 83 can synchronously and intermittently rotate, and the bottle inlet star wheel 31 and the bottle outlet star wheel 32 can be driven to synchronously and intermittently rotate according to needs through the second transmission piece 85. As shown in the figure, the number of the bottles to be tested placed on the bottle entering star wheel 31 and the bottle exiting star wheel 32 is twelve, so that when the input shaft 821 of the first cam divider 82 rotates for one circle, the bottle entering star wheel 31 and the bottle exiting star wheel 32 rotate by 30 degrees respectively, and the lower rotating disc 1 and the upper rotating disc 2 rotate by 15 degrees respectively. Therefore, the lower rotary disc 1, the upper rotary disc 2, the bottle inlet star wheel 31 and the bottle outlet star wheel 32 can simultaneously bypass the circle center angle between two adjacent stations and stay for the required time, and the appearance detection of the bottle body can be realized.
Since the upper turntable 2 and the lower turntable 1 are intermittently rotated, the number of the detecting stations in this embodiment may be only one, and the detecting station corresponds to one of the stations on the lower turntable 1, as can be seen from fig. 5, the detecting station is arranged adjacent to the bottle star wheel 32, and the bottle body detecting module 6 includes two cameras 61, please refer to fig. 9, the two cameras 61 are distributed up and down on the detecting rack 62 at the detecting station and respectively correspond to the lower part and the upper part of the bottle body 100 to be detected. The two cameras 61 adopt conventional linear cameras, in order to adjust the positions of the cameras, a sliding table 63 and an adjusting mechanism 64 thereof are further mounted on the detection frame 62, the vertical and horizontal positions of the linear cameras can be conveniently adjusted, meanwhile, a main light source frame 65 and an auxiliary light source frame 66 positioned on the main light source frame are further mounted on the detection frame 62, and the mounted main and auxiliary light sources can assist the cameras 61 in shooting. These can be applied to the prior art and will not be described further herein.
In the above detection, a first sensor (not shown in the drawings) capable of detecting the rotational angle of the input shaft of the first cam divider 82 may be mounted beside the input shaft of the first cam divider 82, and two first sensors may be arranged to detect the rotations of the input shaft of the first cam divider 82 by 180 ° and 360 °, respectively. Meanwhile, a second sensor (not shown in the figure) is installed on the detection frame 62, the second sensor can detect whether a bottle body is to be detected on the previous station adjacent to the detection station, the first sensor and the second sensor can adopt the existing commonly used sensors, such as photoelectric sensors, etc., the output ends of the first sensor and the second sensor are connected with the input end of the controller, and the output end of the controller is connected with the camera, so that the camera can be controlled to shoot. Of course, the control method is not limited to this configuration, and conventional techniques may be employed.
In the present embodiment, the rotation driving mechanism 7 is further modified, and referring to fig. 2 and 4, each tray 41 shares the same rotation motor 71 to rotate. Specifically, the rotation driving mechanism further includes a driven pulley 72, a driving pulley 73, and a timing belt 74 wound around the driving pulley and the driven pulley, wherein the driven pulley 72 is fixed on the rotation shaft 42 of each tray, the driving pulley 73 is mounted on an output shaft of the rotation motor 71, and the rotation motor 71 is located at a lower portion of the frame, specifically, below the main machine platform 10, as shown in fig. 1 and 4, so that each tray 41 passes through its respective driven pulley 72 and then is linked with the rotation motor 71 via the timing belt 74, the driving pulley 73. That is, the trays 41 are rotated by the same rotation motor 71, thereby further reducing the manufacturing cost.
In order to make each bottle 100 to be tested smoothly move from the bottle feeding star wheel 31 to the corresponding tray 41, the tray 41 is further improved, please refer to fig. 7, each tray 41 includes a tray seat 411 fixed on the top of the rotation shaft 42, a floating disc 412 and a positioning ring 413, a positioning groove 414 is provided in the middle of the upper surface of the tray seat 411, the floating disc 412 can be slidably seated in the positioning groove 414 up and down, the positioning ring 413 is fixed with the tray seat 411 through a bolt to restrain the floating disc 412 in the positioning groove 414, and an elastic body is provided in the positioning groove 414, specifically, the elastic body is a spring 415, the upper end of the spring 415 acts on the floating disc 412, the lower end is lower than the bottom of the positioning groove 414, so that the floating disc 412 always has a tendency of floating upwards to make the upper surface level with the positioning ring 413.
Moreover, the upper surface of the floating disc 412 is rubbed with the bottle 100 during the rotation or the receiving of the bottle, and in order to prevent the excessive wear, in fig. 7, the floating disc 412 is designed to be a split structure, that is, the floating disc is composed of a disc body 4121 and a cover plate 4122 on the top surface of the disc body, and the cover plate 4122 can be replaced as needed. Meanwhile, in order to prevent the floating disc 412 from generating large resistance after the air in the positioning groove 414 is pressed when moving downwards, the floating disc 412 is further provided with an air hole 4123 communicated with the inside of the positioning groove 414, and the air in the positioning groove 414 can be timely discharged when the floating disc 412 moves downwards by utilizing the air hole 4123, so that the floating disc 412 is ensured to float flexibly.
In this embodiment, the bottle pressing assemblies 5 are further improved, please refer to fig. 8, each bottle pressing assembly 5 includes an air cylinder 51 and a bottle opening pressing head 52 connected to a piston rod 511 of the air cylinder and capable of rotating relative to the piston rod 511, a bottle opening plug 53 is connected to a lower end of the bottle opening pressing head 52, a side surface of the bottle opening plug 53 is designed to be a tapered surface 531 gradually decreasing from top to bottom, and a part of the bottle opening plug can extend into the opening of the bottle body 100 to be tested. Therefore, if the caliber of the bottle body to be detected changes, the bottle mouth plug can be matched and pressed on the mouth part of the bottle body 100 to be detected, and the appearance detection of the bottle body to be detected is not influenced.
In order to ensure that the bottle mouth pressing head 52 can smoothly insert the bottle mouth plug 53 into the mouth of the bottle body to be tested in the downward moving process, in the embodiment, the bottle mouth pressing head 52 is connected with the piston rod 511 sequentially through the pressing rod 54 and the floating joint 55, and the bearing 56 is arranged between the bottle mouth pressing head 52 and the pressing rod 54. The pressure lever 54 can be inserted into the guide hole of the guide seat 57, and the guide seat 57 is fixed on the upper rotary table 2, so that the bottleneck pressure head 52 and the bottleneck plug 53 can be ensured to move up and down stably, meanwhile, the bottleneck pressure head 52, the bottleneck plug 53 and the bottle body to be tested can flexibly rotate along with the rotation of the tray 41 by utilizing the bearing 56, and the error in the up-and-down direction can be eliminated by the additional floating joint 55.
In consideration of the fact that the bottle bodies 100 to be tested have various specifications, in order to adapt to the appearance detection of bottle bodies to be tested with different heights, in the embodiment, a lifting mechanism capable of driving the upper turntable 2 to move up and down relative to the spindle 9 is further added, the lifting mechanism comprises an upright screw rod 01 mounted at the top of the upper turntable 2 and a nut 02 in threaded connection with the screw rod, please refer to fig. 2 and 6, as can be seen from fig. 6, the lower end of the screw rod 01 is restrained on a mounting frame 21, the mounting frame 21 is fixed on the top surface of the upper turntable 2, and a bearing is arranged between the mounting frame 21 and the screw rod 01, that is, when the upper turntable 2 rotates along with the spindle 9, the screw rod 01 cannot rotate along with the screw rod 01, but when the screw rod 01 moves up and down, the upper turntable 2 can be driven by the mounting frame 21 to move up and down. The nut 02 is rotatably mounted in a housing (not shown) fixed to the top of the frame by means of a bracket 20, and a lift motor (not shown) drives the nut 02 (with teeth around the nut) to rotate by means of a conventional transmission (bevel gear set). The rotation of nut 02 like this can drive screw rod 01 and reciprocate, and then realizes going up reciprocating of carousel 2 for bottle subassembly 5 along with removing on going up carousel 2, adjusts the distance between bottleneck stopper 53 and the lower carousel 1, with the different bottle that awaits measuring of adaptation.
When the bottle feeding device is used, as in the prior art, bottles to be detected with the bottle openings facing upwards are sequentially conveyed on the conveying belt, the bottle intervals of the bottles to be detected are sequentially enlarged through the bottle feeding spiral structures 3 and enter the bottle feeding star wheels 31, and the bottle feeding star wheels 31 rotate to sequentially push the bottles to be detected onto the corresponding trays 41 on the lower rotary table 1; then the air cylinder 51 acts, and after the piston rod 511 moves downwards, the bottle mouth plug 53 is pressed in the mouth of the bottle body to be tested; when the tray assembly 4 and the bottle pressing assembly 5 revolve for 15 degrees along with the upper rotary disc and the lower rotary disc to the next station, the lower rotary disc and the upper rotary disc can pause, and then the lower rotary disc and the upper rotary disc continue to revolve to the next station, and the intermittent rotation is repeated according to the pause. When the second sensor detects that a bottle body to be detected is on the corresponding station, the input shaft of the first cam divider detected by the first sensor rotates 180 degrees, at the moment, the upper rotating disc, the lower rotating disc, the bottle inlet star wheel and the bottle outlet star wheel just stop rotating, so that each bottle body to be detected stops revolving, but still rotates on the respective tray 41, the controller controls the camera 61 to start shooting the bottle body to be detected which rotates on the station corresponding to the detection station, and then the obtained image is processed according to the prior art and then judged; after the detection is finished, the upper rotating disc and the lower rotating disc continue to revolve intermittently until the detected bottle bodies rotate to the bottle discharging star wheel 32, and then the bottle discharging star wheel 32 sends the bottle bodies back to the conveying belt. Therefore, the detector can realize all-around quality detection, and has high detection efficiency and low cost.

Claims (10)

1. A bottle appearance inspection machine, comprising:
the upper turntable and the lower turntable are connected with the revolution driving mechanism (8) and can synchronously rotate, wherein the upper turntable (2) is arranged on the main shaft (9) and is positioned above the lower turntable (1);
the conveying mechanism (3) comprises a bottle inlet star wheel (31) and a bottle outlet star wheel (32) which are arranged adjacent to the lower rotating disc (1);
the conveying belt is used for conveying the bottle bodies (100) to be detected with the upward openings to the bottle inlet star wheel (31);
the tray assemblies (4) are uniformly arranged at corresponding stations of the lower rotary table along the circumferential direction, comprise trays (41) used for bearing bottles to be tested from the bottle feeding star wheel, and are fixed on the rotating shaft (42);
the bottle pressing assemblies (5) are uniformly arranged on the upper rotary disc along the circumferential direction, correspond to the tray assemblies one by one and are used for pressing and holding the bottles to be tested on the tray assemblies (4);
the bottle body detection module (6) is positioned at the detection station and is used for detecting a bottle body to be detected on the tray assembly (4) at the detection station;
the rotation driving mechanism (7) comprises a rotation motor (71) and is used for driving the rotation shaft (42) to rotate;
the method is characterized in that: the number of the detection stations is only one, the detection stations correspond to one station on the lower turntable (1), the revolution driving mechanism (8) comprises a revolution motor (81), a first cam divider (82) and a second cam divider (83), one end of an input shaft (821) of the first cam divider is connected with the output end of the revolution motor (81), the main shaft (9) is vertically connected with an output shaft of the first cam divider (82), the other end of the input shaft of the first cam divider (82) is connected with an input shaft of the second cam divider (83) through a first transmission piece (84), an output shaft of the second cam divider (83) is connected with vertical shafts of the bottle inlet star wheel and the bottle outlet star wheel through a second transmission piece (85), and the first cam divider (82) and the second cam divider (83) can enable the tray passing through each station to stay for a required time.
2. The bottle body appearance inspection machine according to claim 1, characterized in that: the rotation driving mechanism (7) also comprises a driven pulley (72) fixed on the rotation shaft of each tray, a driving pulley (73) arranged on the output shaft of the rotation motor, and a synchronous belt (74) wound on the driving pulley and the driven pulley, wherein each tray is linked with the rotation motor (71) through the synchronous belt, the driving pulley and the rotation motor after passing through the respective driven pulley.
3. The bottle body appearance inspection machine according to claim 1, characterized in that: the bottle body detection module (6) comprises two cameras (61), wherein the two cameras (61) are vertically distributed at the detection station and respectively correspond to the lower part and the upper part of the bottle body to be detected.
4. The bottle body appearance inspection machine according to claim 1, characterized in that: each tray (41) comprises a tray seat (411) fixed at the top of the rotating shaft, a floating disc (412) and a positioning ring (413), wherein the middle of the upper surface of the tray seat (411) is provided with a positioning groove (414), the floating disc can be slidably positioned in the positioning groove up and down, the positioning ring (413) is connected with the tray seat to restrain the floating disc in the positioning groove, and an elastic body acting on the floating disc is arranged in the positioning groove, so that the floating disc always floats upwards to enable the upper surface of the floating disc to be flush with the positioning ring.
5. The bottle body appearance inspection machine according to claim 4, characterized in that: the floating disc (412) is composed of a disc body (4121) and a cover plate (4122) positioned on the top surface of the disc body.
6. The bottle body appearance inspection machine according to claim 4, characterized in that: the floating disc (412) is provided with an air hole (4123) communicated with the bottom of the positioning groove.
7. The bottle body appearance inspection machine according to claim 1, characterized in that: each bottle pressing component (5) comprises an air cylinder (51) and a bottle opening pressing head (52) which is connected to a piston rod (511) of the air cylinder and can rotate relative to the piston rod, the lower end of the bottle opening pressing head is connected with a bottle opening plug (53), the side surface of the bottle opening plug (53) is designed into a conical surface (531) which is gradually reduced from top to bottom, and the part of the bottle opening plug can extend into the opening part of the bottle body to be detected.
8. The bottle body appearance inspection machine according to claim 7, wherein: the bottle mouth pressure head (52) is connected with the piston rod sequentially through a pressure rod (54) and a floating joint (55), and a bearing (56) is arranged between the bottle mouth pressure head and the pressure rod.
9. The machine for detecting the appearance of a bottle according to any one of claims 1 to 8, wherein: an upright screw rod (01) is fixed at the top of the upper turntable, and a nut (02) which can rotate under the drive of a lifting motor is connected to the screw rod in a threaded manner.
10. The machine of any one of claims 1 to 8, wherein: the first transmission piece and the second transmission piece are synchronous pulley sets.
CN202223020430.9U 2022-11-14 2022-11-14 Bottle appearance detector Active CN218766673U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223020430.9U CN218766673U (en) 2022-11-14 2022-11-14 Bottle appearance detector

Applications Claiming Priority (1)

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CN202223020430.9U CN218766673U (en) 2022-11-14 2022-11-14 Bottle appearance detector

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