CN218743932U - Blanking mechanism of hardware calender - Google Patents
Blanking mechanism of hardware calender Download PDFInfo
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- CN218743932U CN218743932U CN202223181836.5U CN202223181836U CN218743932U CN 218743932 U CN218743932 U CN 218743932U CN 202223181836 U CN202223181836 U CN 202223181836U CN 218743932 U CN218743932 U CN 218743932U
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Abstract
The utility model belongs to the technical field of unloading mechanism, especially, be an unloading mechanism of hardware calender, including installing the support at the calender discharge end, the inboard fixed mounting of support has the regulation slide rail, the inside of adjusting the slide rail is rotated and is equipped with two-way lead screw, the top fixed mounting who adjusts the slide rail has gear motor, two upper and lower screw thread portions of two-way lead screw are connected with a slider screw drive respectively, the slider that is located the upside is connected with last exhibition plain-barreled roll device, the slider that is located the downside is connected with lower exhibition plain-barreled roll device, location bearing mechanism and cutting mechanism are installed to the inboard of support, the inboard of support still is equipped with the elevating platform truck, location bearing mechanism includes the inboard linear actuator of fixed mounting at the support, linear actuator's slider and support bracket fixed connection, the second motor is installed to support bracket's inboard, the output shaft and the board fixed connection that turns over of second motor, support bracket's left side fixed mounting has the limiting plate, this device can effectively simplify the production flow, reduce manual work and equipment cost.
Description
Technical Field
The utility model belongs to the technical field of the unloading mechanism, concretely relates to unloading mechanism of hardware calender.
Background
The calender (calender) is arranged by two or more than two rollers according to a heating mode and can be divided into cold pressing and hot pressing, wherein the cold pressing is suitable for materials which do not need to be heated, such as graphite films, graphite flakes, wave-absorbing materials, shielding materials, magnetic materials, non-ferrous metal materials and the like, and the hot pressing is divided into water heating, electric heating, oil heating and electromagnetic heating. The method is characterized in that rubber, silica gel, silicon rubber, phase change materials, PTFE (polytetrafluoroethylene) or plastics and other materials are pressed and expanded into rubber sheets with certain thickness and surface shapes at a certain temperature, in the production process of the hardware plate, a calender is needed to process the plate for some processing items, the plate is calendered into a thinner plate, in the calendering process, a plate roll is mostly directly installed on a winding drum of a feeding device, one end of the plate roll is calendered through a roller of the calender, the calendered part of the plate is often bent due to stress, in order to facilitate blanking, the plate which is bent after being calendered is mostly wound on a blanking device on the other side, and subsequently, the plate roll which is calendered and wound into a coil is conveyed to flattening equipment and punching equipment to be flattened and cut, so that the processing flow is complicated, the cost of manpower and equipment is increased, and the cost of the equipment is reduced, and therefore the blanking mechanism for the hardware calender is needed.
SUMMERY OF THE UTILITY MODEL
To above problem, the utility model aims to: the utility model provides an unloading mechanism of hardware calender can carry out automatic exhibition flat and cut to the part after rolling up the extension to can pile up the panel after cutting automatically, need not to roll up the back with the extension of rolling up and carry out exhibition flat and cut to other production lines in the transportation with the board after rolling up earlier, effectively simplified the production flow, reduce manual work and equipment cost.
In order to achieve the above purpose, the utility model provides the following technical scheme: the utility model provides an unloading mechanism of hardware calender, is including installing the support at the calender discharge end, the inboard fixed mounting of support has the regulation slide rail, the inside of adjusting the slide rail is rotated and is equipped with two-way lead screw, the top fixed mounting who adjusts the slide rail has gear motor, gear motor's output shaft is fixed with two-way lead screw, two upper and lower screw thread portion of two-way lead screw are connected with a slider screw drive respectively, the slider that is located the upside is connected with last exhibition plain-barreled roll device, the slider that is located the downside is connected with lower exhibition plain-barreled roll device, location bearing mechanism and cutting mechanism are installed to the inboard of support, the inboard of support still is equipped with the elevating platform truck, location bearing mechanism includes the inboard sharp driver of fixed mounting at the support, the slider and the bearing bracket fixed connection of sharp driver, the second motor is installed to the inboard of bearing bracket, the output shaft and the board fixed connection that turns over of second motor, the left side fixed mounting of bearing bracket has the limiting plate, install press the switch on the limiting plate.
The utility model has the advantages that: the device is arranged at the discharge end of a calender, a speed reducing motor is controlled to drive a bidirectional screw rod to rotate according to the thickness of a calendered product, a screw transmission between the bidirectional screw rod and a slide block is used for driving an upper flattening roller device and a lower flattening roller device to move in opposite directions or in a back-to-back direction, the distance between an upper flattening roller device and a lower flattening roller device is adjusted to be consistent with the thickness of the calendered product, a linear driver is controlled to operate according to the cutting size of the required plate to drive a bearing bracket to move leftwards and rightwards, the distance between a limiting plate and a cutting mechanism is enabled to be the same as the length of the plate after cutting, the upper flattening roller device and the lower flattening roller device can be accurately controlled through the cooperation of a laser ranging sensor and a reflecting plate, the adjustment of a positioning bearing mechanism is realized, the device can be suitable for flattening plates with different thicknesses, the cutting of the rolled plates with different length specifications can be realized, when the calender rolls are rolled, the calender, the part of the rolled plates is input between the upper flattening roller device and the lower flattening roller device, the first motor operates to drive the left flattening roller device to move towards a left side, and the upper flattening roller device and the lower flattening roller device can be connected with a left die cutting mechanism for driving a first motor for driving a left die cutting mechanism for driving the plate to perform the cutting mechanism for cutting, when the rolling, the rolling of the rolling machine for cutting, the plate, the first motor for performing electrical control of the left side of the first motor for performing the left side of the first motor for driving of the rolling machine, and the rolling machine for performing the left side of the first motor for performing the first roller device, the second motor drives the board that turns over and rotates downwards afterwards, removes the bearing to the panel after cutting, and panel falls on the lift platform truck automatically promptly, and the second motor drives the board that turns over afterwards and resets, has lost the press switch automatic re-setting of pressing, and first motor and calender continuation work to the follow-up part that drives panel removes the repeated above-mentioned operation of cutting position, to sum up, this device can carry out automatic exhibition and cut to the part that the board book pressed after postponing, and can pile up the panel after cutting is automatic, need not to roll up the board after rolling up earlier and carry out exhibition and cut to other production lines in the transportation after rolling up, has effectively simplified production flow, reduces manual work and equipment cost.
To avoid the lifting trolley from moving:
as a further improvement of the above technical solution: the trolley fixing device comprises a bottom plate, a rotatable hydraulic rod is arranged in an inner cavity of the bottom plate, the hydraulic rod is rotatably connected with a baffle, and one end of the baffle is rotatably connected with the bottom plate.
The beneficial effect of this improvement does: when the lifting trolley moves to the upper side of the bottom plate, the piston rod of the hydraulic rod stretches out to drive the baffle plate to rotate and open, the wheels of the lifting trolley are blocked, the lifting trolley is prevented from moving, the plates cannot be stacked due to the fact that the trolley moves, and after the plates on the lifting trolley are stacked to a certain amount, the hydraulic rod can be controlled to drive the baffle plate to fall down, and the lifting trolley can be moved out.
To cut the rolled sheet:
as a further improvement of the above technical solution: the cutting mechanism comprises a punching die mounting frame, a lower die and an oil cylinder are mounted on the punching die mounting frame, and an upper die is mounted at the bottom of the oil cylinder.
The beneficial effect of this improvement does: an oil cylinder on the cutting mechanism drives an upper die to be punched downwards, and the plate is cut under the cooperation of a lower die.
In order to be able to bring the rolled sheet into motion and flatten it:
as a further improvement of the above technical solution: go up nip roll device and nip roll device down and all include the compression roller mounting bracket, the inboard rotation of compression roller mounting bracket is equipped with the compression roller, the left compression roller that is located is connected with the first motor of installing in the compression roller mounting bracket outside, the one end and the sprocket of compression roller are connected, be connected with sprocket feed through the chain between the adjacent compression roller.
The beneficial effect of this improvement does: the calender is rolling up the five metals board and is delaying time, nip roll device and lower nip roll device are gone up in the part input that the calendering was accomplished, first motor operation drives the leftmost compression roller and rotates, carry out the transmission through chain and sprocket between two adjacent compression rollers, make the compression roller that goes up nip roll device and lower nip roll device guide to drive the panel that gets into between the compression roller and remove left, and utilize the compression roller to mangle the back and take place crooked panel and flatten.
For accurately controlling the upper flattening roll device lower flattening roller device, location supporting mechanism's regulation:
as a further improvement of the above technical solution: go up and all be equipped with laser range finding sensor on nip roll device and the limiting plate, all install the reflecting plate on nip roll device and the die-cut mould mounting bracket down.
The beneficial effect of this improvement does: through the setting of laser rangefinder sensor and reflecting plate, the distance between two sets of compression rollers about can more accurate control, limiting plate and last mould, lower mould.
The parts of the device not involved are the same as or can be implemented using prior art.
Drawings
Fig. 1 is a schematic view of the axial measurement structure of the present invention;
FIG. 2 is a front left side sectional view of the present invention;
fig. 3 is a schematic view of a right overhead view structure of the present invention;
fig. 4 is a schematic view of an axial measurement structure of the middle cutting mechanism of the present invention;
fig. 5 is a schematic axial structure diagram of the upper flattening roll device and the lower flattening roll device of the present invention;
fig. 6 is a left side schematic structural view of the upper flattening roll device and the lower flattening roll device of the present invention;
fig. 7 is a schematic view of the axial structure of the middle positioning support mechanism and the lifting trolley of the present invention;
FIG. 8 is a schematic view of the bottom structure of the positioning and supporting mechanism of the present invention;
in the figure: 1. a support; 2. adjusting the slide rail; 3. a bidirectional screw rod; 4. speed reduction a motor; 5. a reflective plate; 6. a slider; 7. an upper nip roll device; 8. a lower spreader roll device; 9. a compression roller mounting rack; 10. a compression roller; 11. a push switch; 12. a first motor; 13. a sprocket; 14. a chain; 15. a positioning and supporting mechanism; 16. a cutting mechanism; 17. a lifting trolley; 18. a linear actuator; 19. a support bracket; 20. a second motor; 21. turning a plate; 22. a limiting plate; 23. a laser ranging sensor; 24. a base plate; 25. a hydraulic lever; 26. a baffle plate; 27. a punching die mounting frame; 28. a lower die; 29. an oil cylinder; 30. and (4) an upper die.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
Example 1:
as shown in fig. 1-8, an unloading mechanism of hardware calender, including installing support 1 at the calender discharge end, the inboard fixed mounting of support 1 has regulation slide rail 2, the inside of adjusting slide rail 2 is rotated and is equipped with two-way lead screw 3, the top fixed mounting of adjusting slide rail 2 has gear motor 4, gear motor 4's output shaft is fixed with two-way lead screw 3, two upper and lower screw thread portion of two-way lead screw 3 are connected with a slider 6 spiral transmission respectively, the slider 6 that is located the upside is connected with last roll flattening device 7, the slider 6 that is located the downside is connected with roll flattening device 8 down, location bearing mechanism 15 and cutting mechanism 16 are installed to the inboard of support 1, the inboard of support 1 still is equipped with lift platform truck 17, location bearing mechanism 15 includes fixed mounting at the inboard linear actuator 18 of support 1, linear actuator 18's slider and support bracket 19 fixed connection, second motor 20 is installed to support bracket 19's inboard, output shaft and 21 fixed connection of second motor 20 turn over the board, the left side fixed mounting of support bracket 19 has limiting plate 22, press down switch 11 on the limiting plate 22.
Example 2:
as shown in fig. 1, 2, 7, as the further optimization of above-mentioned embodiment, a hardware calender's unloading mechanism, including installing support 1 at the calender discharge end, the inboard fixed mounting of support 1 has regulation slide rail 2, the inside of adjusting slide rail 2 is rotated and is equipped with two-way lead screw 3, the top fixed mounting who adjusts slide rail 2 has gear motor 4, gear motor 4's output shaft is fixed with two-way lead screw 3, two upper and lower screw thread portions of two-way lead screw 3 are connected with a slider 6 screw drive respectively, the slider 6 that is located the upside is connected with last nip roll device 7, the slider 6 that is located the downside is connected with lower nip roll device 8, location bearing mechanism 15 and cutting mechanism 16 are installed to the inboard of support 1, the inboard of support 1 still is equipped with lift platform truck 17, location bearing mechanism 15 includes the inboard linear actuator 18 of fixed mounting at support 1, the slider and the support bracket 19 fixed connection of linear actuator 18, second motor 20 is installed to the inboard of support bracket 19, the output shaft and the fixed connection of turning over board 21, the left side fixed mounting of support bracket 19 has press the switch 22, limiting plate 11. The trolley fixing device is arranged on the inner side of the support 1 and comprises a bottom plate 24, a rotatable hydraulic rod 25 is arranged in an inner cavity of the bottom plate 24, the hydraulic rod 25 is rotatably connected with a baffle 26, and one end of the baffle 26 is rotatably connected with the bottom plate 24.
Example 3:
as shown in fig. 1, 2, 3, 4, 7, as the further optimization of the above-mentioned embodiment, a hardware calender's unloading mechanism, including installing support 1 at the calender discharge end, the inboard fixed mounting of support 1 has regulation slide rail 2, the inside of adjusting slide rail 2 is rotated and is equipped with two-way lead screw 3, the top fixed mounting who adjusts slide rail 2 has gear motor 4, gear motor 4's output shaft is fixed with two-way lead screw 3, two upper and lower screw thread portions of two-way lead screw 3 are connected with a slider 6 screw drive respectively, the slider 6 that is located the upside is connected with last nip flat roller device 7, the slider 6 that is located the downside is connected with lower nip flat roller device 8, location supporting mechanism 15 and cutting mechanism 16 are installed to the inboard of support 1, the inboard of support 1 still is equipped with lift platform truck 17, location supporting mechanism 15 includes the linear actuator 18 of fixed mounting in support 1 inboard, the slider and the support bracket 19 fixed connection of linear actuator 18, second motor 20 is installed to the inboard of support bracket 19, output shaft and the fixed mounting has turning plate 22, limiting plate 22 is pressed to the left side switch 22. The cutting mechanism 16 comprises a cutting die mounting frame 27, a lower die 28 and an oil cylinder 29 are mounted on the cutting die mounting frame 27, and an upper die 30 is mounted at the bottom of the oil cylinder 29.
Example 4:
as shown in fig. 1, 2, 3, 5, 6, as the further optimization of the above-mentioned embodiment, a hardware calender's unloading mechanism, including installing support 1 at the calender discharge end, the inboard fixed mounting of support 1 has regulation slide rail 2, the inside of adjusting slide rail 2 is rotated and is equipped with two-way lead screw 3, the top fixed mounting who adjusts slide rail 2 has gear motor 4, gear motor 4's output shaft is fixed with two-way lead screw 3, two upper and lower screw thread portions of two-way lead screw 3 are connected with a slider 6 screw drive respectively, the slider 6 that is located the upside is connected with last nip flat roller device 7, the slider 6 that is located the downside is connected with lower nip flat roller device 8, location supporting mechanism 15 and cutting mechanism 16 are installed to the inboard of support 1, the inboard of support 1 still is equipped with lift platform truck 17, location supporting mechanism 15 includes the linear actuator 18 of fixed mounting in support 1 inboard, the slider and the support bracket 19 fixed connection of linear actuator 18, second motor 20 is installed to the inboard of support bracket 19, output shaft and the fixed mounting has turning plate 22, limiting plate 22 is pressed to the left side switch 22. Go up nip roll device 7 and nip roll device 8 down and all include compression roller mounting bracket 9, the inboard rotation of compression roller mounting bracket 9 is equipped with compression roller 10, the leftmost compression roller 10 that is located is connected with the first motor 12 of installing in the compression roller mounting bracket 9 outside, the one end and the sprocket 13 of compression roller 10 are connected, be connected with sprocket 13 transmission through chain 14 between the adjacent compression roller 10.
Example 5:
as shown in fig. 3, 4, 5, 7, as the further optimization of above-mentioned embodiment, a hardware calender's unloading mechanism, including installing support 1 at the calender discharge end, the inboard fixed mounting of support 1 has regulation slide rail 2, the inside of adjusting slide rail 2 is rotated and is equipped with two-way lead screw 3, the top fixed mounting who adjusts slide rail 2 has gear motor 4, gear motor 4's output shaft is fixed with two-way lead screw 3, two upper and lower screw thread portions of two-way lead screw 3 are connected with 6 screw drive of a slider respectively, the slider 6 that is located the upside is connected with last nip roll device 7, the slider 6 that is located the downside is connected with lower nip roll device 8, location supporting mechanism 15 and cutting mechanism 16 are installed to the inboard of support 1, the inboard of support 1 still is equipped with lift platform truck 17, location supporting mechanism 15 includes the inboard linear actuator 18 of fixed mounting at support 1, the slider and the support bracket 19 fixed connection of linear actuator 18, second motor 20 is installed to the inboard of support bracket 19, the output shaft and the fixed mounting of second motor 20 has the left side of support bracket 19, limiting plate 22 presses the switch 11. Go up and all be equipped with laser range finding sensor 23 on nip roll device 7 and the limiting plate 22, all install reflecting plate 5 on nip roll device 8 and the die-cut mould mounting bracket 27 down.
The utility model discloses a theory of operation and use flow: the device is arranged at the discharge end of a calender, a speed reducing motor 4 is controlled to drive a bidirectional screw rod 3 to rotate according to the thickness of a calendered product, a screw transmission between the bidirectional screw rod 3 and a slide block 6 is used for driving an upper flattening roller device 7 and a lower flattening roller device 8 to move in opposite directions or in a back-to-back direction, the distance between an upper group of compression rollers 10 and a lower group of compression rollers 10 is adjusted to be consistent with the thickness of the calendered product, a linear driver 18 is controlled to operate according to the cutting size of the required plate to drive a support bracket 19 to move leftwards and rightwards and adjust, the distance between a limiting plate 22 and a cutting mechanism 16 is the same as the length of the plate after cutting, the upper flattening roller device 7, the lower flattening roller device 8 and a positioning support mechanism 15 can be accurately controlled by matching of a laser ranging sensor 23 and a reflection plate 5, the device is suitable for adjustment of plates with different thicknesses, the device can cut the rolled plates with different length specifications, when the metal plate roll is rolled, the metal plate, the calender is rolled, the finished part is input between the upper flattening roller device 7 and the lower flattening roller device 8, a first motor 12 runs to drive the last flattening roller 10 to move leftwards, the upper flattening roller device 10 and the lower roller device 10 to be connected with the lower roller device 10, the upper flattening roller device 12, the lower roller device 12 and the lower roller device for controlling the plate to move after the first motor 14 and the lower roller device 12 to move, the lower roller device 12, the plate to be connected with the upper flattening roller device for bending and the lower roller device 12, the oil cylinder 29 on the cutting mechanism 16 drives the upper die 30 to die cut downwards, the plates are cut to obtain plates with required specifications, then the second motor 20 drives the turning plate 21 to rotate downwards, the bearing on the cut plates is removed, the plates automatically fall onto the lifting trolley 17, then the second motor 20 drives the turning plate 21 to reset, the pressing switch 11 which loses pressing automatically resets, the first motor 12 and the calender continuously work, the subsequent part of the plates is driven to move to the cutting position, and the cutting operation is repeated.
Claims (5)
1. The utility model provides a unloading mechanism of hardware calender which characterized in that: comprises a bracket (1) arranged at the discharge end of a calender, an adjusting slide rail (2) is fixedly arranged at the inner side of the bracket (1), a bidirectional screw rod (3) is rotatably arranged in the adjusting slide rail (2), a speed reducing motor (4) is fixedly arranged at the top of the adjusting slide rail (2), an output shaft of the speed reducing motor (4) is fixed with the bidirectional screw rod (3), the upper thread part and the lower thread part of the bidirectional screw rod (3) are respectively connected with a slide block (6) in a spiral transmission way, the slide block (6) positioned at the upper side is connected with an upper flattening roll device (7), the slide block (6) positioned at the lower side is connected with the lower flattening roll device (8), a positioning and supporting mechanism (15) and a cutting mechanism (16) are arranged on the inner side of the bracket (1), the inner side of the bracket (1) is also provided with a lifting trolley (17), the positioning and supporting mechanism (15) comprises a linear driver (18) fixedly arranged on the inner side of the bracket (1), the slide block of the linear driver (18) is fixedly connected with a supporting bracket (19), a second motor (20) is arranged on the inner side of the supporting bracket (19), the output shaft of the second motor (20) is fixedly connected with the turning plate (21), a limit plate (22) is fixedly arranged at the left side of the support bracket (19), the limiting plate (22) is provided with a press switch (11).
2. The blanking mechanism of hardware calender of claim 1, which is characterized in that: the trolley fixing device is arranged on the inner side of the support (1) and comprises a bottom plate (24), a rotatable hydraulic rod (25) is arranged in an inner cavity of the bottom plate (24), the hydraulic rod (25) is rotatably connected with a baffle (26), and one end of the baffle (26) is rotatably connected with the bottom plate (24).
3. The blanking mechanism of hardware calender of claim 1, which is characterized in that: the cutting mechanism (16) comprises a punching die mounting frame (27), a lower die (28) and an oil cylinder (29) are mounted on the punching die mounting frame (27), and an upper die (30) is mounted at the bottom of the oil cylinder (29).
4. The blanking mechanism of hardware calender of claim 1, which is characterized in that: go up nip roll device (7) and nip roll device (8) down and all include compression roller mounting bracket (9), the inboard rotation of compression roller mounting bracket (9) is equipped with compression roller (10), the compression roller (10) that are located leftmost are connected with first motor (12) of installing in the compression roller mounting bracket (9) outside, the one end and the sprocket (13) of compression roller (10) are connected, be connected with sprocket (13) transmission through chain (14) between adjacent compression roller (10).
5. The blanking mechanism of hardware calender of claim 1, which is characterized in that: go up and all be equipped with laser range sensor (23) on nip roll device (7) and limiting plate (22), all install reflecting plate (5) on nip roll device (8) and die-cut mould mounting bracket (27) down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223181836.5U CN218743932U (en) | 2022-11-29 | 2022-11-29 | Blanking mechanism of hardware calender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223181836.5U CN218743932U (en) | 2022-11-29 | 2022-11-29 | Blanking mechanism of hardware calender |
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| Publication Number | Publication Date |
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| CN218743932U true CN218743932U (en) | 2023-03-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202223181836.5U Active CN218743932U (en) | 2022-11-29 | 2022-11-29 | Blanking mechanism of hardware calender |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116695341A (en) * | 2023-08-02 | 2023-09-05 | 江苏普向环保科技有限公司 | Laminating device suitable for felt production and control method thereof |
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2022
- 2022-11-29 CN CN202223181836.5U patent/CN218743932U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116695341A (en) * | 2023-08-02 | 2023-09-05 | 江苏普向环保科技有限公司 | Laminating device suitable for felt production and control method thereof |
| CN116695341B (en) * | 2023-08-02 | 2023-10-13 | 江苏普向环保科技有限公司 | Laminating device suitable for felt production and control method thereof |
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