CN218706738U - Crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device - Google Patents
Crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device Download PDFInfo
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- CN218706738U CN218706738U CN202222788105.0U CN202222788105U CN218706738U CN 218706738 U CN218706738 U CN 218706738U CN 202222788105 U CN202222788105 U CN 202222788105U CN 218706738 U CN218706738 U CN 218706738U
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Abstract
The utility model belongs to the technical field of the photovoltaic, a crystal bar/adhesive plate/brilliant support bonding of standing turnover elevating gear of leaving warehouse is disclosed. Comprises a turnover mechanism and a lifting mechanism; the turnover mechanism is arranged at the center of the lifting mechanism; the turnover mechanism comprises a turnover locking assembly frame; the turnover locking component frame is provided with a locking component; the lifting mechanism comprises a main body frame, a lifting cross beam is arranged on the main body frame, and the lifting cross beam moves up and down in the main body frame through a transmission mechanism; the lifting beam is provided with a turnover motor, and the turnover motor is connected with a turnover locking assembly frame through a speed reducer and a turnover rotating shaft A. The operation of overturning the crystal bar, the adhesive plate and the crystal support is realized, and the crystal bar, the adhesive plate and the crystal support have high stability and long service life.
Description
Technical Field
The utility model belongs to the technical field of the photovoltaic, the utility model relates to a crystal bar/adhesive plate/brilliant support bonding of standing ex-warehouse upset elevating gear.
Background
In the field of automation for the photovoltaic industry, the automation requirement of bonding, standing, ex-warehouse and overturning of a crystal bar, a viscose plate and a crystal support exists, for a single-station crystal bar, a crystal support and a vertical three-in-one pressing station of a viscose plate of a photovoltaic automatic crystal bar viscose line, after the viscose plate is bonded with the crystal support, the crystal bar and the viscose plate are bonded immediately, and then the crystal bar, the viscose plate and the crystal support which are bonded are conveyed by a manipulator to stand in a standing warehouse. And after the glue is solidified, the glue is moved out of the warehouse by a blanking manipulator.
The existing crystal bar, adhesive plate and crystal support bonding standing ex-warehouse turnover device has the defects of complex structure, instability, high energy consumption and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming not enough among the above-mentioned background art for this kind of turnover elevating gear that ex warehouse can really satisfy the required high-efficient stability of industrial production in photovoltaic automation crystal bar, adhesive plate, brilliant support upset ex warehouse in-process, provide a crystal bar/adhesive plate/brilliant support bonding of standing ex warehouse turnover elevating gear, in standing crystal bar, adhesive plate, brilliant support viscose and accomplishing the back from the transportation process of the car of leaving warehouse of standing warehouse, through the utility model discloses a tilting mechanism, locking Assembly, elevating system realize the operation to crystal bar, adhesive plate, brilliant support upset, and possess high stability and long life.
The utility model provides a technical scheme that its technical problem adopted is: a crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device comprises a turnover mechanism and a lifting mechanism; the turnover mechanism is arranged in the middle of the interior of the lifting mechanism; the turnover mechanism comprises a turnover locking assembly frame; the turnover locking component frame is provided with a locking component; the lifting mechanism comprises a main body frame, a lifting cross beam is arranged on the main body frame, and the lifting cross beam moves up and down in the main body frame through a transmission mechanism; the lifting beam is provided with a turnover motor, and the turnover motor is connected with a turnover locking assembly frame through a speed reducer and a turnover rotating shaft A.
The locking assembly comprises an air cylinder which is fixedly arranged on one side of the frame of the turnover locking assembly; the cylinder push rod is connected with the cam groove plate connecting seat, and the cam groove plate connecting seat is movably connected with the frame surface of the turnover locking assembly through the guide rail and the sliding block; the two ends of the cam groove plate connecting seat are respectively connected with the left cam groove plate and the right cam groove plate, and the cam groove plate connecting seat moves left and right along with the air cylinder; grooves for the sliding movement of the cam followers are respectively formed in the left cam groove plate and the right cam groove plate, and the cam followers are respectively arranged in the grooves on the left cam groove plate and the right cam groove plate; one cam follower is connected with the left side of the cam rotating arm, and the other cam follower is connected with the right side of the cam rotating arm; the left end and the right end of the cam rotating arm are respectively connected with a cam, and the cams are respectively arranged on the left side surface and the right side surface of the cam groove plate; the locking assembly further comprises two T-shaped locking shafts; the left mounting hole and the right mounting hole of the cam rotating arm are respectively mounted on the shaft of the T-shaped locking shaft, so that the T-shaped locking shaft can rotate; the bottom of the T-shaped locking shaft is locked up and down through a rotating bearing seat and then is installed on the frame of the turnover locking assembly.
The lifting mechanism also comprises a lifting motor, the lifting motor is arranged at the upper part of the main body frame, two linear guide rails are respectively arranged on two inner sides of the main body frame in the vertical direction, two lifting cross beams are arranged, and the two lifting cross beams are respectively connected with the two inner sides of the main body frame through the linear guide rails to realize up-and-down movement; each lifting beam is provided with a turnover bearing seat connected with the turnover mechanism; the transmission mechanisms are arranged on two sides of the main body frame and used for driving the two lifting cross beams to move up and down, the lifting motor is connected with the transmission shaft through the speed reducer, and the transmission shaft is fixed on the main body frame through the bearing block; two driving sprockets are arranged on the transmission shaft, a driven sprocket is arranged at the position of each driving sprocket for guiding, and each driving sprocket and each driven sprocket are connected with the lifting cross beam on the same side through chains respectively to achieve up-down movement of the lifting cross beam.
And the turnover locking assembly frame is also provided with a cam groove plate position detection sensor for detecting the left position and the right position of the cam groove plate.
The two sides of the turnover locking component frame are respectively provided with a turnover rotating shaft A and a turnover rotating shaft B; the overturning rotating shaft A and the overturning rotating shaft B are arranged concentrically. The overturning rotating shaft A and the overturning rotating shaft B are respectively arranged on the overturning bearing seat.
The upper end and the lower end of the turnover locking component frame are respectively provided with a baffle plate; the long edge fixing device is used for fixing the long edge of the limiting workpiece crystal support.
Further, crystal support guide strips and crystal support supporting plates are arranged on the turnover locking component frame corresponding to one group of locking components; the crystal support guide strip and the crystal support supporting plate are respectively arranged on the turnover locking assembly frame; the workpiece is arranged on the crystal support supporting plate through the crystal support guide strip and the guide positioning.
The workpiece is a crystal bar, a viscose plate and a crystal support combined workpiece.
Furthermore, two crystal support supporting plates are arranged; the cylinder, the crystal support supporting plate and the crystal support guide strip are respectively arranged on the front surface and the back surface of the turnover locking assembly frame.
Furthermore, the number of the locking assemblies is not limited, the locking assemblies can be configured as required, and two groups are preferably arranged;
further, the cam is arranged on the frame surface of the turnover locking component.
The device is also provided with a PLC control system, and the overturning motor, the lifting motor, the cylinder and the cam groove plate position detection sensor are respectively connected with the PLC control system.
Baffle fixing plates at two ends of the turnover mechanism block two long edges of the crystal support to prevent the crystal support from moving back and forth. Locking Assembly who is equipped with on tilting mechanism, power is provided by the cylinder, the cylinder promotes cam frid connecting seat and then drives and removes about the cam frid, drive cam arm and cam follower and remove at the recess of cam frid to it is rotatory 90 degrees to drive T shape locking axle, T shape locking axle head card this moment is in brilliant support below dovetail, the location about having realized crystal bar, the viscose board, brilliant support, and guaranteed crystal bar, the viscose board, brilliant support can not drop at the upset in-process. The turnover rotating shafts are arranged at two ends of the turnover mechanism, are fixed on a main body frame of the lifting mechanism through turnover bearing seats and are connected with a turnover motor and a speed reducer finally. After the crystal bar, the adhesive plate and the crystal support are fixed, the turnover motor drives the turnover mechanism to turn over for 180 degrees integrally.
The lifting mechanism drives the driving sprocket through a sprocket and a chain for transmission, the driving sprocket is driven through a lifting motor and a speed reducer, the lifting beam is connected with the other end of the chain through a driven sprocket for guiding and the chain, and the turnover mechanism is driven to move up and down together, so that the crystal bars, the adhesive plates and the crystals are supported on a blanking vehicle or other procedures.
Compared with the prior art, the utility model beneficial effect who has is:
the crystal bar/viscose board/crystal support bonding, standing, ex-warehouse, overturning and lifting device provided by the utility model realizes the locking of the overturning process of the crystal bar, the viscose board and the crystal support by using the cylinder and the cam; the turning action is realized by using a motor, a speed reducer and a turning mechanism. The crystal bar, the adhesive plate and the crystal support move up and down in a motor driving mode by adopting a chain wheel and chain transmission structure. The stability of the existing mechanism is greatly improved, the service life is prolonged, and the device can reach the industrial scale application level.
The utility model provides a crystal bar/adhesive plate/brilliant support bonding of standing warehouse-out upset elevating gear compares and has following advantage with prior art:
1. because manual and semi-automatic equipment can be replaced, the invention can effectively save the production cost;
2. because the device provided by the utility model can quickly and accurately complete the turnover blanking function, the productivity can be effectively improved;
3. the device provided by the utility model can avoid contacting the crystal bar, can eliminate the crystal bar pollution, greatly promotes the yield of silicon chip.
4. The device provided by the utility model has simple structure and is convenient for maintenance;
5. the device provided by the utility model no metal fillings pollute, stability is high, and life is high, is fit for the industry and uses in batches.
Drawings
The invention will be further described with reference to the following figures and examples:
fig. 1 is a perspective view of the turnover mechanism of the present invention.
Fig. 2 is a bottom view of the turnover mechanism of the present invention.
Fig. 3 is a top view of the turnover mechanism of the present invention.
Fig. 4 is a side view of the turnover mechanism of the present invention.
Fig. 5 isbase:Sub>A sectional viewbase:Sub>A-base:Sub>A of fig. 2.
Fig. 6 is a sectional view B-B of fig. 2.
Fig. 7 is an enlarged schematic view of fig. 6.
Fig. 8 is a schematic view of the turnover mechanism of the present invention.
Fig. 9 is a perspective view of the lifting mechanism of the present invention.
Fig. 10 is a plan view of the lifting mechanism of the present invention.
Fig. 11 isbase:Sub>A sectional viewbase:Sub>A-base:Sub>A of fig. 10.
Fig. 12 is a side view of the lifting mechanism of the present invention.
Fig. 13 is a top view of the crystal bar/adhesive plate/crystal support bonding, standing, ex-warehouse, overturning and lifting device of the present invention.
Fig. 14 is a side view of the crystal bar/adhesive plate/crystal support bonding, standing, ex-warehouse, overturning and lifting device of the present invention.
Fig. 15 is a perspective view of the crystal bar/adhesive plate/crystal support bonding, standing, ex-warehouse, overturning and lifting device of the present invention.
In the figure, 1, a turnover mechanism, 2, a lifting mechanism, 101, a crystal support guide strip, 102, a crystal support supporting plate, 103, a workpiece, 104, a turnover locking assembly frame, 105, a turnover rotating shaft A,106, an air cylinder, 107, a cam groove plate position detection sensor, 108, a cam rotating arm left, 109, a cam groove plate left, 110, a cam groove plate connecting seat, 111, a cam groove plate right, 112, a cam rotating arm right, 113, a cam follower, 114, a rotating bearing seat, 115, T-shaped locking shafts, 116, a left baffle, 117, a right baffle, 118, a turnover rotating shaft B,201, a lifting motor, 202, a blanking trolley (not internal parts of the mechanism, but only for supplying power), 203, a driven sprocket, 204, a transmission shaft, 205, a driving sprocket, 206, a bearing seat, 207, a chain, 208, a turnover bearing seat, 209, a lifting cross beam, 210, a linear guide rail, 211, a turnover motor, 212, a left main body frame, 213 and a right main body frame are illustrated.
Detailed Description
The present invention will be further described with reference to the drawings attached to the specification, but the present invention is not limited to the following embodiments. In the embodiment, the turning motor, the lifting motor, the cylinder and the cam groove plate position detection sensor which are connected with the PLC control system do not limit a specific model, and the working function is realized.
Example 1
A crystal bar/adhesive plate/crystal support bonding, standing, ex-warehouse, overturning and lifting device is shown in figures 1-15 and comprises an overturning mechanism 1 and a lifting mechanism 2; the turnover mechanism 1 is arranged in the middle of the interior of the lifting mechanism 2; the turnover mechanism 1 comprises a turnover locking assembly frame 104; the turnover locking assembly frame 104 is provided with a locking assembly; the lifting mechanism 2 comprises a main body frame, a lifting cross beam 209 is arranged on the main body frame, and the lifting cross beam 209 moves up and down in the main body frame through a transmission mechanism; the lifting beam 209 is provided with a turnover motor 211, and the turnover motor 211 is connected with the turnover locking assembly frame 104 through a speed reducer and a turnover rotating shaft A105.
The locking assembly comprises an air cylinder 106, and the air cylinder 106 is fixedly arranged on one surface of the turnover locking assembly frame 104; the push rod of the air cylinder 106 is connected with a cam groove plate connecting seat 110, and the cam groove plate connecting seat 110 is movably connected with the surface of the turnover locking assembly frame 104 through a guide rail and a slide block; the two ends of the cam groove plate connecting base 110 are respectively connected with a cam groove plate left 109 and a cam groove plate right 111, and the cam groove plate connecting base 110 moves left and right along with the cylinder 106; grooves for the sliding movement of the cam followers 113 are respectively formed in the left cam groove plate 109 and the right cam groove plate 111, and the cam followers 113 are respectively arranged in the grooves of the left cam groove plate 109 and the right cam groove plate 111; one of the cam followers 113 is connected to the cam rotating arm left 108, and the other cam follower 113 is connected to the cam rotating arm right 112; the other ends of the cam rotating arm left 108 and the cam rotating arm right 112 are respectively connected with a cam which is arranged on the side surface of the cam groove plate left 109 and the side surface of the cam groove plate right 111; the locking assembly further comprises two T-shaped locking shafts 115; mounting holes of the left cam rotating arm 108 and the right cam rotating arm 112 are respectively mounted on the shaft of the T-shaped locking shaft 115, so that the T-shaped locking shaft 115 is rotated; the bottom of the T-shaped locking shaft 115 is locked up and down by the rotating bearing seat 114 and then is installed on the turnover locking assembly frame 104.
The lifting mechanism 2 further comprises a lifting motor 201, the lifting motor 201 is arranged at the upper part of the main body frame, two linear guide rails 210 are respectively arranged on two inner sides of the main body frame in the vertical direction, two lifting cross beams 209 are arranged, and the two lifting cross beams 209 are respectively connected with the two inner sides of the main body frame through the linear guide rails 210 to realize up-and-down movement; each lifting beam 209 is provided with a turnover bearing seat 208 connected with the turnover mechanism 1; the transmission mechanisms are arranged on two sides of the main body frame and used for driving the two lifting cross beams 209 to move up and down, the lifting motor 201 is connected with the transmission shaft 204 through the speed reducer, and the transmission shaft 204 is fixed on the main body frame through the bearing block 206; two driving sprockets 205 are arranged on the transmission shaft 204, a driven sprocket 203 is arranged at each driving sprocket 205 for guiding, and each driving sprocket 205 and each driven sprocket 203 are respectively connected with the lifting cross beam 209 at the same side through a chain 207 to realize the up-and-down movement of the lifting cross beam 209.
The flip lock assembly frame 104 is further provided with a cam groove plate position detection sensor 107 for detecting the left 109 and right 111 positions of the cam groove plate.
The two sides of the turnover locking component frame 104 are respectively provided with a turnover rotating shaft A105 and a turnover rotating shaft B118; the tumble rotation axis a 105 and the tumble rotation axis B118 are arranged concentrically. The tumble rotation shaft a 105 and the tumble rotation shaft B118 are provided on the tumble bearing housing 208, respectively.
The upper end and the lower end of the turnover locking component frame 104 are respectively provided with a baffle plate; used for fixing the long edge of the crystal support of the spacing workpiece 103.
A crystal support guide strip 101 and a crystal support supporting plate 102 are arranged on the turnover locking assembly frame 104 corresponding to one group of locking assemblies; the crystal support guide strip 101 and the crystal support supporting plate 102 are respectively arranged on the turnover locking assembly frame 104; the workpiece 103 is placed on the wafer support plate 102 through the wafer support guide strip 101 and the guide positioning.
The workpiece 103 is a crystal bar, a viscose board and a crystal support combined workpiece.
Two crystal support supporting plates 102 are arranged; the air cylinder 106, the crystal support supporting plate 102 and the crystal support guide strip 101 are respectively arranged on the front surface and the back surface of the turnover locking assembly frame 104.
The device is also provided with a PLC control system, and the overturning motor 211, the lifting motor 201, the air cylinder 106 and the cam groove plate position detection sensor 107 are respectively connected with the PLC control system.
The locking assemblies are arranged in two groups.
The cam is disposed on the face of the flip lock assembly frame 104.
The specific implementation process comprises the steps that the workpiece 103 is picked out from a standing warehouse by a warehouse-out manipulator and sequentially placed on the crystal support supporting plate 102, two lock assemblies are arranged for example, then the cylinder 106 is pushed out, the cam groove plate left 109 and the cam groove plate right 111 are driven to move simultaneously through the cam groove plate connecting seat 110, at the moment, the cam follower 113 drives the cam rotating arm left 108 and the cam rotating arm right 112 to rotate for 90 degrees, and therefore the T-shaped locking shaft 115 is driven to rotate for 90 degrees and is just clamped in a dovetail groove of the crystal support to lock the crystal support. The baffle plates at the two ends block the two long edges of the crystal support to prevent the crystal support from moving back and forth. And the crystal bar, the adhesive plate and the crystal support are ensured not to fall off in the overturning process. The lifting beam 209 is connected to the body frame through a linear guide 210 and a slider and can slide up and down on the linear guide 210. The chain 207 has one end connected to the lifting beam 209 and the other end connected to the driving sprocket 205 guided by the driven sprocket 203. The driving chain wheels 205 on both sides are connected with the lifting motor 201 through the transmission shaft 204. The overturning motor 201 drives the overturning mechanism to perform overturning action; after the turnover mechanism 1 is turned over for 180 degrees, the lifting motor 201 drives the lifting beam and the turnover mechanism to integrally lift.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (7)
1. A crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device is characterized by comprising a turnover mechanism (1) and a lifting mechanism (2); the turnover mechanism (1) is arranged in the middle of the interior of the lifting mechanism (2); the turnover mechanism (1) comprises a turnover locking assembly frame (104); a locking assembly is arranged on the turnover locking assembly frame (104); the lifting mechanism (2) comprises a main body frame, a lifting cross beam (209) is arranged on the main body frame, and the lifting cross beam (209) moves up and down in the main body frame through a transmission mechanism; the lifting beam (209) is provided with a turnover motor (211), and the turnover motor (211) is connected with a turnover locking assembly frame (104) through a speed reducer and a turnover rotating shaft A (105).
2. The crystal bar/adhesive plate/crystal support bonding, standing, ex-warehouse, overturning and lifting device according to claim 1, wherein the locking assembly comprises an air cylinder (106), and the air cylinder (106) is fixedly arranged on one surface of the overturning and locking assembly frame (104); a push rod of the air cylinder (106) is connected with a cam groove plate connecting seat (110), and the cam groove plate connecting seat (110) is movably connected with the surface of the turnover locking assembly frame (104) through a guide rail and a slide block; the two ends of the cam groove plate connecting seat (110) are respectively connected with a cam groove plate left (109) and a cam groove plate right (111), and the cam groove plate connecting seat (110) moves left and right along with the air cylinder (106); grooves for the sliding movement of the cam followers (113) are respectively formed in the left cam groove plate (109) and the right cam groove plate (111), and the cam followers (113) are respectively arranged in the grooves of the left cam groove plate (109) and the right cam groove plate (111); one cam follower (113) is connected with the left cam rotating arm (108), and the other cam follower (113) is connected with the right cam rotating arm (112); the other ends of the left cam rotating arm (108) and the right cam rotating arm (112) are respectively connected with a cam which is arranged on the side surface of the left cam groove plate (109) and the right cam groove plate (111); the locking assembly further comprises two T-shaped locking shafts (115); mounting holes on the left (108) and right (112) of the cam rotating arm are respectively mounted on a shaft of a T-shaped locking shaft (115); the bottom of the T-shaped locking shaft (115) is locked up and down through a rotating bearing seat (114) and then is installed on the turnover locking assembly frame (104).
3. The crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device as claimed in claim 2, wherein the lifting mechanism (2) further comprises a lifting motor (201), the lifting motor (201) is arranged at the upper part of the main body frame, two linear guide rails (210) are respectively arranged on two inner sides of the main body frame in the vertical direction, two lifting cross beams (209) are arranged, and the two lifting cross beams (209) are respectively connected with the two inner sides of the main body frame through the linear guide rails (210) to realize up-down movement; each lifting beam (209) is provided with a turnover bearing seat (208) connected with the turnover mechanism (1); the transmission mechanisms are arranged on two sides of the main body frame and used for driving the two lifting cross beams (209) to move up and down, the lifting motor (201) is connected with the transmission shaft (204) through the speed reducer, and the transmission shaft (204) is fixed on the main body frame through the bearing seat (206); two driving sprockets (205) are arranged on the transmission shaft (204), a driven sprocket (203) is arranged at each driving sprocket (205) for guiding, and each driving sprocket (205) and each driven sprocket (203) are respectively connected with the lifting cross beam (209) at the same side through a chain (207) to realize the up-and-down movement of the lifting cross beam (209).
4. The crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device according to claim 3, wherein the turnover locking assembly frame (104) is further provided with a cam groove plate position detection sensor (107) for detecting the left (109) and right (111) positions of the cam groove plate.
5. The crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device as claimed in claim 4, wherein a turnover rotating shaft A (105) and a turnover rotating shaft B (118) are respectively arranged at two sides of a turnover locking assembly frame (104); the overturning rotating shaft A (105) and the overturning rotating shaft B (118) are arranged concentrically, and the overturning rotating shaft A (105) and the overturning rotating shaft B (118) are respectively arranged on an overturning bearing seat (208).
6. The crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device as claimed in claim 5, wherein the upper and lower ends of the turnover locking assembly frame (104) are respectively provided with a baffle plate.
7. The crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device as claimed in claim 5, wherein a crystal support guide bar (101) and a crystal support supporting plate (102) are further arranged on a turnover locking assembly frame (104) corresponding to one group of locking assemblies; the crystal support guide strip (101) and the crystal support supporting plate (102) are respectively arranged on the turnover locking assembly frame (104); the workpiece (103) is arranged on the crystal support supporting plate (102) through the crystal support guide strip (101) and guide positioning.
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Application Number | Priority Date | Filing Date | Title |
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CN202222788105.0U CN218706738U (en) | 2022-10-24 | 2022-10-24 | Crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device |
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CN202222788105.0U CN218706738U (en) | 2022-10-24 | 2022-10-24 | Crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device |
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CN202222788105.0U Active CN218706738U (en) | 2022-10-24 | 2022-10-24 | Crystal bar/adhesive plate/crystal support bonding standing ex-warehouse turnover lifting device |
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